TCF TXP Series Product guide

TXP
Aluminum Extreme Pressure Blowers
Operating and Assembly Instructions
TXP 1016-140, TXP 1212-120, TXP 1313-120, TXP 1414-120, TXP 1614-110
For proper and safe use, follow this guide.
Store for later
look-up.
IM-825
Version: June 2021

2 TXP Inst. & Maint. Manual: IM-
825
Table of Contents
Table of Contents..............................2
Purpose of the Operating
Instructions .............................4
Orientation in the Operating
Instructions .............................4
1Identification............................6
1.1 Product Identification .................6
1.2 Contact Information ...................6
1.3 Copyright ..................................6
1.4 Co-Existing Documents .............7
1.5 Rating Plate ..............................7
2SAFETY ...................................9
2.1 Operator's Duty of Care.............9
2.2 Personnel Requirements ...........9
2.2.1 Personnel Qualifications ............9
2.2.2 Unauthorized Person............... 10
2.3 Personal Protective Equipment 10
2.4 Appropriate Use ......................11
2.5 Predictable Misapplication .......12
2.6 Conversions and Changes....... 12
2.7 Residual Risks ........................12
2.7.1 Hazards from Fans..................13
2.7.2 Hazards from Electrical Energy 17
2.7.3 Exposure to Noise ...................18
2.7.4 Hazards from the Environment. 19
2.7.5 Thermal Hazards.....................19
2.7.6 Hazards Due to Resonances and
Vibrations................................20
2.7.7 Hazards when Operating Multiple
Fans .......................................20
2.8 Safety and Surveillance
Equipment............................... 21
2.8.1 General...................................21
2.8.2 Existing Safety Devices ........... 22
2.8.3 Safety Instructions on the Fan . 23
2.9 Emergency Information ........... 24
3PRODUCTCT DESCRIPTION,
STRUCTURE AND FUNCTION
............................................... 24
3.1 Specifications.......................... 24
3.2 Equipment and Accessories .... 24
3.3 Construction............................ 24
3.3.1 General Overview ................... 24
3.3.2 Power Supply.......................... 25
3.3.3 Frequency............................... 26
3.3.4 Heat Shield ............................. 26
3.4 Description.............................. 26
3.5 Interfaces................................ 26
3.6 Modes .................................... 26
3.6.1 Continuous Operation S1 ........ 27
3.6.2 Speed-Controlled Operation S927
3.7 Natural Frequencies................ 27
4TRANSPORT AND STORAGE27
4.1 Introductory Notes on Safety ... 27
4.2 Delivery .................................. 27
4.2.1 Scope of Delivery.................... 27
4.2.2 Checking for Transport Damage
............................................... 27
4.3 Packaging............................... 28
4.4 Transport ................................ 28
4.4.1 Permissible Means of Transport
............................................... 28
4.4.2 Transport Information .............. 28
4.4.3 Transport of Pallets by Crane .. 29
4.4.4 Transport of Pallets by Lifting
Vehicle ................................... 30
4.4.5 Transporting the Unpacked Fan
............................................... 30
4.4.6 Incorrect Transport.................. 31

TXP Inst. & Maint. Manual: IM
-825
3
4.5 Storage ................................... 31
5CONNECTION, INSTALLATION
AND COMMISSIONING ..........31
5.1 Introductory Notes on Safety....31
5.2 Installation...............................32
5.3 Permissible Installation Positions
...............................................33
5.4 Assembly ................................33
5.5 Electrical Connection............... 34
5.5.1 Connection IK Fans.................35
5.5.2 Connection IV Fans.................36
5.5.3 Frequency Converter Operation
...............................................40
5.6 Electromagnetic Compatibility ..42
5.7 Commissioning........................42
5.7.1 Vibration Values ......................43
5.7.2 Check the Direction of Rotation 44
5.7.3 Commissioning of the Fans......44
5.7.4 Surge, Stall, Unstable Operations
...............................................45
6TROUBLESHOOTING ............45
6.1 Introductory Notes on Safety....46
6.2 Behavior in the Event of
Disturbances...........................47
6.3 Fault Table.............................. 47
7MAINTENANCE AND REPAIR47
7.1 Introductory Notes on Safety....47
7.2 Measures Before Maintenance
and Repair Work .....................49
7.3 Notes on Maintenance and
Repair Work ............................49
7.4 Review and Control ................. 49
7.5 Cleaning IK Devices ................50
7.6 Ball Bearings...........................50
7.7 Fine Filter................................ 50
7.8 Seals and Radial Shaft Seals... 51
7.9 Structural Maintenance............ 51
7.10 Spare Parts............................. 51
7.11 Measures After Maintenance and
Maintenance Work .................. 51
8DISPOSAL ............................. 52
8.1 Introductory Notes on Safety ... 52
8.2 Dismantling and Disposal ........ 52
9LIABILITY AND DISCLAIMER 53
10 Fault Table............................. 54
10.1 Fault Table.............................. 54
10.2 Specifications.......................... 56
10.3 Declaration ............................. 58
10.4 Exploded View ........................ 59
10.5 Table of Figures...................... 62
10.6 List of Tables .......................... 63
10.7 Updates.................................. 63

4 TXP Inst. & Maint. Manual: IM-
825
Purpose of the operating
instructions
Before operating the fan for the first time
or when you are contracted with other
work on the fan, you must read the op-
erating instructions.
The use and handling of the fan de-
scribed below as well as its handling are
not self-evident and are explained in de-
tail by the accompanying technical doc-
umentation.
Pay particular attention to Chapter 2 Se-
curity.
Operating Instructions
The operating instructions help you to
use the fan as intended, appropriately,
effectively, and safely. Therefore, read
the following chapters carefully. If nec-
essary, keep referring to this document.
This manual applies to the standard ver-
sion.
Residual Risks
The operating manual informs and
warns the user of residual risks that are
not fully removed through design and
protective measures..
Orientation in the Operating
Instructions
Presentation of general information
symbols
This operating manual contains the fol-
lowing general information symbols,
which guide you as a reader through the
operating instructions and gives you im-
portant information.
Pictogram Meaning
Caution of possible
material damage
This pictogram indi-
cates that damage to
the fan may occur if the
action specifications s
are not correctly ad-
hered to and carried
out.
Important Information
This pictogram displays
an important additional
information that in-
cludes a warning of a
danger.
Personnel Qualifica-
tion
This pictogram indi-
cates which personnel
(target group) are ap-
proved for the actions
in the respective chap-
ter.

TXP Inst. & Maint. Manual: IM
-825
5
Pictogram Meaning
Documentation Infor-
mation
This pictogram indi-
cates that parts of the
documentation must be
given special or addi-
tional attention, such as
supplier instructions,
etc.
Tab. 1 General Pictograms and Their Mean-
ings
Presentation of Warnings
When operating the product, actions
must always be carried out as if prob-
lems may occur. Actions bearing these
risks are preceded by warnings, which
must be observed. The warnings always
consist of a pictogram and an introduc-
tory signal word, which expresses the
extent of the hazard.
Important information about
the warnings in the operating
instructions
Observe all warnings on the
product and in the documentation
and be extra careful in these
cases. Also, share all warnings
with
other users.
Warnings (as well as command-
ments and prohibitions) are for
your personal protection
!
Design of Warnings in the Operating In-
structions
DANGER!
Indicates an imminent
threat that leads to serious
bodily injury or death.
WARNING!
Indicates a danger that
could result in serious bod-
ily injury or death.
CAUTION!
Indicates a danger that
could lead to minor bodily
injury.
NOTE
Indicates a situation that
could lead to possible
damage to the product.
Symbols Used
Warning symbols warn of danger points,
risks and obstacles.
Pictogram Meaning
Warning of danger
Warning of dangerous
electrical voltage