Team Kalorik GBBQ 1004 User manual

Barbecue Grill
Barbecue au Gaz
Gas Barbecue
GBBQ 1004
I/B Version
190108

2 GBBQ 1004- 190108
ASSEMBLY INSTRUCTIONS –MONTAGE - MONTAGE
5
3
7
1
8
4
6
17
19
22
8 9
10 11 12
13 14 15
16 17
*2 *2
*1 *1 *2
*2 *2 *2
*1 *1
A M5-10*22B C
D*2
2
10
23
16
M5-55*16
21
18 *1
11
12 M4-8*2
E*1 F*1
G*2
1 2 3
45 6
7
*2 *1(RB)*1(RF)
*1 *1(LF) *1(LB)
*1
9
19 20*1 *3 21*1
18
22*1
13
14
15 23*1
H*1
MATERIAL LIST –LISTE DU MATERIEL –MATERIAAL LIJST
20

1 2
3 4
F/H 2PCS
2
A 4PCS
4PCSA
1
3
5
6
4
A
D 2PCS
8
7
F/H
D
A
3 GBBQ 1004- 190108

5 6
7 8
2PCSC
B 8PCS
1PCE
B
C
E
9
B
10
B 4PCS
B 2PCS
4PCSA
B
12
11
A
4 GBBQ 1004- 190108

9 10
11 12
G 2PCS
G
13
14
16
15
5 GBBQ 1004- 190108

13 14
15 16
17 18
B 4PCS 19
B
A
B
A 4PCS
B 4PCS
6 GBBQ 1004- 190108

23
17 18
19
20
23
2221
20
7 GBBQ 1004- 190108

8 GBBQ 1004- 190108
IMPORTANT SAFEGUARDS
Please read these instructions carefully before using the
appliance, and always follow the safety and operating
instructions.
Important: This appliance can be used by children over 8
years old and people with reduced physical, sensory or
mental capacities or with a lack of experience or
knowledge if they have been given supervision or
instructions concerning the safe use of the appliance and
the risks involved. Children shall not play with the
appliance. Cleaning and user maintenance shall not be
made by children unless they are older than 8 years and
supervised. Never leave the appliance and its cord
unsupervised and within reach of children less than 8 years
old or irresponsible persons when it is plugged into the wall
or when it is cooling down.
❑Some parts of this appliance become very hot, take
special care when children or elderly are present.
❑Do not store or use gasoline or mentholated fuels or any
other flammable vapors and liquids in the vicinity of this
or any other appliance.
❑Never light a gas grill with gasoline or comparable fluids!
❑Suggestion: user should not change the assembly that
the manufacturer packaged.
❑Certain Liquid gas dealers may fill liquid gas cylinders
for use in the grill beyond cylinder filling capacity. This
“Overfilling” may create a dangerous condition.
“Overfilling” tanks can build up excess pressure. As a
safety device, the tanks pressure relief valve will vent
gas vapor to relieve this excess pressure. This vapor is
combustible and therefore can be ignited. To reduce this

9 GBBQ 1004- 190108
danger, you should take the following safety
precautions:
A. When you have your tank filled, be sure you tell the
supplier to fill it to no more than 80% of its total capacity.
B. If you own or use an extra spare tank, or have a
disconnected tank, you should never store it near or
under the grill unit or heat box, or near any other ignition
or heat source.
❑The barbecue grill is safe and easy to use. Please
ensure you only use your barbecue at the correct
pressure the appliance is designed for.
❑Food can be barbecued on the cooking grid either with
or without the lid being closed. When the lid is closed for
5 minutes, the lid must be open for 1 minute to release
heat.
❑With a grease tray or a grease cup under the case.
❑Adequate ventilation is vital for combustion and
efficiency performance of the barbecue. This will ensure
the safety of the user and other people in the vicinity of
the area where the appliance is being used. Never use
the appliance in any enclosed covered area.
❑When the wind speed is above 2m/s, don’t use gas
grill facing to the wind.
❑The appliance is designed for use outdoors only.
❑Warning! Accessible parts may be very hot. Keep
young children away.
❑Read the instructions before using the appliance.
❑Do not move the appliance while in use.
❑Turn off the appliance at the cylinder valve or
regulator after use.
❑Any modification to the appliance may be
dangerous and may cause injury or property
damage.

10 GBBQ 1004- 190108
❑The parts sealed by the manufacturer or his agent
shall not be manipulated by the user.
❑Any unauthorized modification of the appliance will
invalidate the guarantee on this appliance.
❑Do not modify the appliance
❑Never mount the cylinder under the barbecue on the
base shelf as this could result in serious injury to
the user, other people and/or property.
❑Use protective gloves when handling particularly
hot components.
❑The appliance must not have any overhead obstruction.
E.g. trees, shrubs, lean to roofs. The appliance must be
installed with a clearance of 1 m around the appliance.
❑The appliance must not be used near flammable
materials. (Petroleum based products, thinners or any
other solid object that carries a flammable warning
label.)
❑Close the valve of the gas cylinder or the regulator after
use.
❑The use of this appliance in enclosed areas can be
dangerous and is PROHIBITED.

11 GBBQ 1004- 190108
PRODUCT TYPE Gas Barbecue
MODEL TKG GBBQ 1004
Total Nominal Heat Inputs 9.0 kW (642 g/u)
CATEGORY I3+(28-30/37) I3B/P(30)
GAS TYPE
Butane Propane Propane,
butane or
mixed
P (mbar) 28-30 mbar 37 mbar 30 mbar
Injector Size (Diameter) Grill: 0,86mm
0063-16
Country code
I3+(28-30/37) BE, CH, CY, CZ, ES, FR, GB, GR, IE, IT, LT, LU,
LV, PT, SK en SI.
I3B/P(30) BE, CY, DK, EE, FI, FR, HU, IT, LT, NL, NO, SE, SI, SK,
RO, HR, TR, BG, IS, LU en MT.
MOUNTING STEPS
Make sure your grill is assembled properly. Detailed assembly instructions are packed with
each grill giving specific assembly procedures for each model. Follow these instructions
carefully to ensure the correct and safe assembly of the grill.
Caution: Although we take every effort to ensure that the assembly process is as easy as
possible, it is inherent with fabricated steel parts that corners and edged can cause cuts if
improperly handled during assembly procedures. Be careful while handling any parts during
assembly. It is strongly recommended that you protect hands with a pair of work gloves.
PREPARATION
You will need LPG gas bottle and proper regulators under the gas pressure to operate this gas
grill. The regulators should be comply with EN16129 with current version and national regulation.
ENERGY SAVING TIPS
Reduce the opening time of the lid.
Turn the grill off as soon as cooking is completed.
Preheat the gas grill for 10 to 15 minutes only.
(Except for the first use)
Do not preheat longer then recommended.
Do not use a higher setting than required.
Connect the hose and regulator to the gas container at the left side of the gas grill .Keeping in
mind that the gas container must be kept away from heat and in a safe position .The hose
dimension is 8-10mm diameter. The Length of hose recommended which shall not exceed
1.5m.

12 GBBQ 1004- 190108
INSTALLATION
After purchasing your gas cylinder you will then be ready to set it up with your gas grill.
When changing the gas cylinder which shall be carried out away from any source of ignition.
Position the gas cylinder at left side of your gas grill, should not be placed inside BBQ, keeping
in mind that the bottle must be kept away from heat and in a safe position.
When ready to use your gas grill insert the regulator into the gas bottle valve and tighten firmly.
Warning: Before attempting to light your gas grill you must refer to your lighting instructions and
warning / safety points.
Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is
found to be faulty in any way do not attempt to use your gas grill.
When changing your gas bottle ensures that there are no sources of ignition close by i.e. fires,
cigarettes, naked flames etc. Make sure that the appliance is switched off.
Ensure that the hose is not subjected to twisting which will affect the gas flow when installing
your gas grill. Also the hose must not have undue tension and must not touch any part of the
gas grill which may be hot.
Please choose flexible hose whose heatproof higher than 80℃
Flexible tube should be changed every 2 years; It’s necessary to change the flexible tube
when the national conditions require it.
HOW TO CHANGE YOUR CYLINDER
Note: Turn off the switch of cylinder (No spanner is required)
The height of the gas cylinder is below the 80cm, and the width is within 35cm
How to connect a gas bottle
Turn the orange cap so that the arrow is pointing to the gap in the shroud.
Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave
the cap hanging.
Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to
the valve.
Turn the switch clockwise on gas bottle-then turn on the gas grill as instructed.
Warning: Always test gas line for leaks at connector with soap water finishing all connections.
Gas connector Hose Hose
Gas cylinder Regulator

13 GBBQ 1004- 190108
HOW TO DISCONNECT A GAS BOTTLE
a) Except for twin-cylinder installations with a changeover valve, turn off the gas tap if
fitted to the appliance. Wait until the burner and pilot light have gone out. For
installations with a changeover valve, it is only necessary to switch off the empty
cylinder.
b) Replace the orange safety cap onto the empty cylinder.
WARNING AND SAFETY POINTS
Please read the following points before using your gas grill:
a) Read the instructions before using the appliance. If instructions are not followed it may
cause problems in use.
b) This gas grill accessible parts maybe very hot when being used. Keep young children
away. Use protective when handling particularly hot components.
c) In the event of a gas leak, Turn off the gas supply at the gas bottle, extinguish any
open flames, open lid and if leak continues, check for damages, poor connections
etc. Contact your local gas dealer immediately if the problem can’t be solved.
d) Do not move Gas grill during use.
e) Do not use or store any liquids，vapors or other materials in the vicinity when
operating the gas grill.
f) This gas grill only to be used outdoors.
g) Do not use a naked flame to check for gas leaks.
h) Do not operate gas grill if there is a gas leak. Turn off the gas supply.
i) Do not attempt to disconnect any gas fitting part if your gas grill is being used, on the
gas grill or the gas regulator / bottle.
j) Care is advised when operating your gas grill, you should never leave unattended
when in use. Turn off the gas supply at the gas container after use.
k) The gas grill should be cleaned after use. Don’t obstruct the fire opening of the
container compartment. If the fire opening is obstructed, please use Φ1.6mm round
stick to dredge.
l) Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the
burner or valves.
m) Do not attempt to use this appliance in a garage or any enclosed area. Also this
appliance must be keep away from flammable materials, etc. We recommend
keeping a distance of at least 0.5 to 1.0 meter clear of any flammable materials.
n) We would recommend that this gas grill should be serviced by your local gas retail
outlet at least once a year by a competent engineer. Do not attempt to service this
appliance yourself.
o) Any modification of the appliance may be dangerous. Do not attempt any
unauthorized interference of the main controls on this gas grill, i.e. gas taps, injectors,
valves etc.
Figure 2
WARNING: The Handle Black Area (See Above Picture for Reference) Will Become Hot When
the Gas grill In Use, BE CAREFUL! Do Not Touch The Black Area.
SAFETY PRECAUTIONS
a) Always test gas line for leaks at connector with soapy water after making
connections.

14 GBBQ 1004- 190108
b) The top lid must always be open when lighting the burner.
c) Use oven gloves and sturdy, long handled gas grill tools when cooking on the grill.
d) Be prepared if an accident or fire should occur. Know where the first aid kit and fire
extinguishers are and know how to use them.
e) Keep any electrical supply cord and the fuel supply hose away from any heated
surfaces.
f) Always cook with great care.
g) Do not heat any unopened glass or metal container of food on the grill. Pressure may
build up and cause the container to burst, possibly resulting in serious personal injury
or damage to the grill.
LIGHTING INSTRUCTIONS
Caution: The lid must be open when lighting the burner!
Do not stand with your face directly over the gas grill when lighting it.
Your gas grill will have following method of ignition:
Pilot Gas Control Ignition(Main burner or main burner with side burner):
With all gas controls on the Gas grill in the “OFF” position“ OFF”, turn the gas cylinder valve to
the on position at the regulator. To create a spark you must press the control knob (A) and hold
in this position for 3-5 seconds to allow gas flow and then turn anticlockwise to” HIGH” (B). It
can spark to the burner lighting tube (C). You will hear a “snap” from the igniter and you will
also see a orange flame coming from the burner lighting tube at the left side of the burner (D).
Continue to hold the burner control knob in for two seconds after the “snap”, this will allow gas
to flow completely down the burner tube (E) and insure ignition.
When the burner is alight, adjacent burners will cross light when their controls are turned to
“HIGH”
At “High” setting the burner flame should be approximately 12-20mm long with a minimum of
orange flame. Turn the gas control fully anticlockwise for minimum setting.
Should you have any difficulty lighting your gas grill following the above steps, contact your
dealer for advice.
If the automatic ignition can’t be used, please remove the cooking grill and heat
diffuser(hotplate ), and turn the valve anticlockwise to 90°，to light with BBQ lighter in the
distance of 5mm to the burner fire hole. Replace the cooking grill and heat diffuser (hotplate),
please wear the fireproof and heat resisting gloves.
Warning : If the burner still does not light, turn the burner control knob to” OFF” and wait 5
minutes to let the gas clear before lighting again.

15 GBBQ 1004- 190108
Figure 3
STORAGE
Your Gas Bottle must be stored outdoors in a well ventilated area and must be disconnected
from your gas grill when not being used. Ensure that you are outdoors and away from any
sources of ignition before attempting to disconnect your gas bottle from your gas grill.
When you are using your gas grill after a period of storage, please ensure to check for gas
leaks and check for any obstructions in the burner etc. before using. Also follow the cleaning
instructions to ensure gas grill is safe.
If gas grill is stored outdoors ensure to check that all areas under the front panel are free from
any obstructions (insects etc.) This area must be kept free as this may affect the flow of
combustion or ventilation air.
CLEANING INSTRUCTIONS
Maintenance is recommended that every 90 days for your gas grill, but it is absolutely
necessary to perform maintenance at least once a year. By doing so, you will extend the life of
your gas grill.
Your gas grill is easy to clean with minimum effort, just follow these helpful hints for cleaning
convenience.

16 GBBQ 1004- 190108
TROUBLE SHOOTING
Emergencies Possible cause Prevention/ Solution
Gas leaking from
cracked/cut/burne
d hose
Damaged hose Turn off gas at LP tank, if hoes is cut or cracked,
replace hose.See LP tank lead test and
connection regulator to the LP tank
Gas leaking from LP
tank
Mechanical failure due
to resting or mishandling
Turn off LP tank valve
Gas leaking from LP
tank valve
.Failure or tank valve
from mishandling or
mechanical failure
Turn off LP tank valve. Return LP tank to gas
supplier
Gas leaking
between LP tank
and regulator
connection
Improper installation,
connection not tight,
failure of rubber seal
Turn off LP tank valve, remove regulator from
cylinder and visually inspect rubber seal for
damage, see LP tank test and connection
regulator to the LP tank
Fire coming through
control panel
Fire in burner tube
section of burner due to
partial blockage
Turn off control knobs and LP tank valve. After
fire is out and grill is cold, remove burner and
inspect for spider nests or rust. see natural
hazard and cleaning the burner assembly
pages.

17 GBBQ 1004- 190108
Troubleshooting:
Problem
Possible cause Prevention/ Solution
Grease fire or
continuous
excessive flames
above cooking
surface
Too much grease
buildup in burner area
Turn off LP Tank. Leave lid open to allow flames
to die down. After cooling, clean food particles
and excess grease from inside firebox area,
grease cup/pan/tray, and other surfaces
Burner will not light
using ignitor
Gas issues
1.Trying to light wrong
burner
2. Burner not engaged
with control valve
3. Obstruction in burner
4.No gas flow
5.Vapor lock at coupling
nut to LPtank
6. Coupling nut ad LP
tank valve not fully
connected.
1. See instructions on control panel and section
in the Use and Care.
2. Make sure valve are positioned inside of
burner tubes.
3. Ensure burner tubes are not obstructed with
spider webs or other matted, see cleaning
section of use and care
4.Make sure LP tank is not empty. If LP tank is not
empty, refer to “sudden drop in gas flow.
5.Turn off knobs and disconnect coupling nut
from LP tank. Reconnect and retry.
6. Turn the coupling nut approximately one-half
to three-quarters

18 GBBQ 1004- 190108
Burner will not light
using ignitor
Electrical issues:
1. Electrode cracked or
broken;” sparks at
crack.”
2. Electrode tip not in
proper position
3. Wire and/or electrode
covered with cooking
residue.
4. Wires are loose or
disconnected
5. Wires are shorting
(sparking) between igitor
and electrode.
6. push button sticks at
bottom sparking
between ignitor and
electrode
1.Replace electrode.
2.Tip of electrode should be pointing toward
port hole in burner. The distance should be 1/8”
to 3/16”. Adjust if necessary.
3.Clean wire and or electrode with rubbing
alcohol and clean swab.
4.Reconnect wires or replace electrode/wire
assembly.
5.Replace ignitor wire
6.Replace ignitor
7.Inspect wire insulation and proper
connection. Replace wires if insulation is
broken.
Burner will not mach
light
See ”gas issues;” on
previous page.
2. Improper method of
match-lighting
1. See “Pilot Gas Control Ignition” section of use
and care.
Sudden drop in gas
flow or low flame
1. Grease buildup.
2. Excessive fat in meat.
3. Excessive cooking
temperature
1. Clean burners and inside of grill/ firebox
2. Trim fat from meat before grilling.
Flames blow out High or gusting winds.
Low on LP gas.
Excess flow valve
tripped.
Turn front of grill to face wind or increase flame
height.
Refill LP tank.
Refer to “sudden drop in gas flow” above.
Persistent grease fire Grease trapped by food
buildup around burner
system.
Turn knobs to OFF. Turn gas off at LP tank.
Leave lid in position and let fire burn out. After
grill cools, remove and clean all parts
Flashback…
(fire in burner tube(s)
Burner and burner tubes
are blocked
Turn knobs to OFF. clean burner
and/or burner tubes. See burner cleaning
section of use and care manual
Flare-up 1. Grease buildup.
2. Excessive fat in meat.
3. Excessive cooking
temperature
1. Clean burners and inside of grill/ firebox
2. Trim fat from meat before grilling.
3. Adjust (lower) temperature

19 GBBQ 1004- 190108
Unable to fill LP tank Some dealers have older
fill nozzles with worn
threads.
Turn worn nozzles don’t have enough “bite” to
engage the valve. Try a second LP dealer.
One burner does
not light from other
burner(s)
Grease buildup or food
particles in end of
carryover tube
Clean carry-over tube with wire brush
If your problem is not resolved from the information above, please Contact your local gas
dealer.
a) Turn the burner on for 15 to 20 minutes. Ensure appliance is cold before continuing.
b) Grids should be cleaned periodically by soaking and washing in soapy water.
c) The interior surfaces of the grill housing cover should also be washed with hot, soapy
water. Use a wire brush, steel wool or a scouring pad to remove stubborn spots.
d) Periodically check the burner to see that it is free from insects and spiders which may
clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on burner very
carefully, make sure that there are no obstructions. We recommend that you use a
pipe cleaner to clean the venturi pipe area.
e) Any modifications of this appliance may be dangerous and are not permitted.
GAS GRILL SAFETY HINTS
Stand your gas grill on a safe level surface, away from inflammable items such as wooden
fences or overhanging tree branches.
Never use your gas grill indoors!
Once lit do not move your gas grill or leave it unattended.
Keep children and pets at a safe distance from the gas grill.
Keep a fire extinguisher handy.
The gas grill will become hot when in use, so handle lids etc. with the help of gloves.
Ensure that the appliance has completely cooled down before storing.
PROTECTION OF THE ENVIRONMENT –DIRECTIVE 2012/19/EU
In order to preserve our environment and protect human health, the waste electrical and
electronic equipment should be disposed of in accordance with specific rules with the
implication of both suppliers and users. For this reason, as indicated by the symbol on the
rating label or on the packaging, your appliance should not be disposed of as unsorted
municipal waste. The user has the right to bring it to a municipal collection point performing
waste recovery by means of reuse, recycling or use for other applications in accordance with
the directive.
The user manual is by simple request also available in electronic format from the after-sales
service (see warranty card).

20 GBBQ 1004- 190108
ErP Declaration –Regulation 1275/2008/EC
We, Team Kalorik Group SA/NV, hereby confirm that our product meets the requirements of
regulation 1275/2008/EC. Admittedly, our product does not dispose of a function to minimize
the power consumption, which should according to regulation 1275/2008/EC put the product
in off or standby mode after finishing the main function, but this is practically impossible, as it
would compromise the main function of the product so strongly, that using the product would
no longer be possible!
For this reason we always tell the customer in our instruction manual to unplug the appliance
immediately after use.
The user manual is by simple request also available in electronic format from the after-sales
service (see warranty card).