Broil King EG300 User manual

EG300 Broilchef LP Gas Grill
Owner’s Manual 0
DANGER:
Failure to follow these
instructions could result
in
fire or explosion that could
cause property damage,
personal injury or death.
WARNING:
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
PROP 65 WARNING:
Chemicals known to the state
of California to cause cancer,
birth defects or other
reproductive harm are created
by the combustion of
propane.
DANGER:
DO NOT use gas grill for
indoor cooking or heating.
TOXIC fumes can accumulate
and cause asphyxiation. DO
NOT use in or on boats or
recreational vehicles.
WARNING:
Improper installation,
adjustment, alteration, service
or maintenance can cause
injury or property damage.
Read the installation,
operation and maintenance
instructions thoroughly
before installing or servicing
this equipment.
Broil Chef LP Gas Barbecue Grill
MODEL# EG300
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE
REFERENCE.
FOR CUSTOMER SERVICE, EMAIL TO
[email protected] OR CALL 1-855-630-5390
(TOLL-FREE), 07:00 A.M. – 16:00 P.M. (EST), MONDAY-FRIDAY.
Service Center: 1-855-630-5390

EG300 Broilchef LP Gas Grill
Owner’s Manual 1
Grill Operation 1-2-3
Before Grilling
Step 1 Keep your grill a safe distance away from your property.
Step 2 Always perform a leak test on all connections and hoses.
Step 3 Keep children away from the grill.
During Grilling
(To avoid tripping safety valves, please follow these instructions carefully!)
Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 Use protective gloves when grill gets hot.
Step 4 Never leave a lit grill unattended.
After Grilling
Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build-up to avoid grease fire and cover your grill to prevent rust.
Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use
this gas barbecue grill to prevent possible bodily injury or property damage.
NOTE : This grill must be used with propane gas only (propane gas cylinder not included).
Installer
: Leave this manual with the consumer.
Consumer : Retain this manual for future reference.
WARNING:
1. Do not store or use gasoline or other
flammable
liquids or vapor in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use shall not be
stored in the vi
cinity of this or any other
appliance.
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance
and immediately call your gas
supplier or your fire department.

EG300 Broilchef LP Gas Grill
Owner’s Manual 2
Table of Contents
For Your Safety ................................................................................................................ 3
Package Contents............................................................................................................ 5
Hardware Contents .......................................................................................................... 6
Exploded View.................................................................................................................. 7
Assembly Instructions..................................................................................................... 8
Operating Your Grill ....................................................................................................... 15
Connecting & Disconnecting The Gas Cylinder.......................................................... 15
Checking for Leaks ........................................................................................................ 16
Lighting Your Grill ......................................................................................................... 16
Excess Flow Safety Valve Reset Procedure ............................................................... 17
Care and Maintenance .................................................................................................. 18
Troubleshooting............................................................................................................ 19
Warranty Program......................................................................................................... 20

EG300 Broilchef LP Gas Grill
Owner’s Manual 3
For Your Safety
Dear Valued Customer,
Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly
instructions, suggestions for
grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your
grill. Our expert staff strives to provide
you with an easy-to-assemble product. Should you have any questions or problems with
this product, please call
our customer service department at 1-855-630-5390, 07:00 am – 16:00 pm (EST), Monday through
Friday.
NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the National
Fuel Gas Code, ANSI Z223.1/ NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1 or Propane
Storage and Handling code B149.2
IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE.
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
WARNING:
1.
This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.
2. The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly assemble or safely
operate this appliance.
3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.
4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.
5. Do not leave a lit grill unattended.
6. Keep children and pets away from the grill at all times.
7. This is not a tabletop grill. Do not place this grill on any type of tabletop surface.
8. Do not use the grill in high winds.
9. This grill must be used with propane gas only (propane gas cylinder not included).
10. Do not attempt to attach this grill to the self-contained propane system of a camper , trailer, motor home or house.
11. Do not use charcoal or lighter fluid.
12. Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and marked in
accordance with the specifications for propane gas cylinders of the U.S. Department of Transportation (DOT) CFR 49.
13. This outdoor gas appliance is not intended to be installed in or on recreation vehicles and / or boats.
14. Do not attempt to move the grill while it is lit.
15. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
16. Keep combustible items and surfaces at least 50 inches away from the grill at all times. DO NOT use this gas grill
or any
gas product under any overhead enclosure or near any unprotected combustible constructions.
17. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
18. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement part.
CAUTION-Prevention of Burns
1.
To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you
are wearing protective gear such as pot holders, protective gloves or mittens.
2.
Do not alter the grill in any manner.
3.
Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced
prior to
operation. The replacement hose assembly should be in accordance with the manufacturer’s specifications.
4.
Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open
the relief valve and allow gas to escape.
6.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

EG300 Broilchef LP Gas Grill
Owner’s Manual 4
Safe Locations For Use Of This Outdoor Grill
DANGER:
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational
vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
WARNING:
Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes).
Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An
overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (127cm) away from any
building or combustible materials or surface before lighting it, and that no gasoline
or other volatile substances are stored in the vicinity of this grill.
(See diagram to right). The temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires
from erupting.
Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.
Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of applicable
local codes, with either the National Fuel Gas Code, ANSI Z223. NFPA 54 or CAN/CGA-B149.2.
DANGER – Gas Safety
Liquefied propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using
any propane product
。
。 Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas.
。 In its natural state, propane has no odor. For your safety, an odorant has been added.
。 Contact with propane could burn to the skin.
。 This grill is shipped from the factory for propane gas use only.
。 Never use a propane cylinder with a damaged body, valve, collar or footing.
。 Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
CAUTION:
。 It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
。 Inspect the grill before each use .
Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle
brush cleaner into each tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***
Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.
General Information
1. A propane gas cylinder is required for operation.
2.
This gas grill is NOT intended for commercial u se.
3. Don't obstruct the ventilation opening of the cylinder enclosure.
50 inches
50 inches

EG300 Broilchef LP Gas Grill
Owner’s Manual 5
Package Contents
A. Bottom panel.......................1pc B. Swivel locking caster.........2pcs C. Axle..........………...............1pc D. Wheel……..........….......2pcs
E. Wheel cover.......................2pcs F. Magnet door latch….….…..1pc G. Left side panel...................1pc H. Right side panel...............1pc
I. Back panel...........................1pc J. Front beam..........................1pc K. Door.......……….…..….…..1pc L. Grease cup holder.............1pc
M. Gas tank holder..........…….1pc N. Grease cup…………....…..1pc O. Grill body....….……….......1pc P. Left table............................1pc
Q. Left table front support........1pc R. Left table back support .......1pc S. Basket............................…1pc T. Basket support...................1pc
U. Basket handle…….........….1pc V. Right side table..............….1pc W. Ice tank...........…..…..……1pc X. Chopping board.............…1pc
Y. Cooking grate.....….......……3pcs Z. Heating plate....……..……..7pcs
AA. Warming rack……...……..1pc BB. Tank clip......................….1pc
CC. Grease pan...........………..1pc DD. Heat Insulator...……. ……1pc EE. Handle.............................1 pc FF. Handle seat......................2pcs

EG300 Broilchef LP Gas Grill
Owner’s Manual 6
Hardware Contents
Hardware listed above is not scaled to exact size.
(A screwdriver is required on assembly and is included for your convenience).
Part Description Quantity Picture
hh
M6 x 30 Bolt 4 PCS
ii
M6 x 15 Bolt 40 PCS
jj
M4 x 10 Bolt 4 PCS
ll
M6 Flat Washer 44 PCS
kk
M6 Spring Washer 33 PCS
mm
M4 Flat Washer 4 PCS
s
M10 Lock Nut 2 PCS
k
Collar 2 PCS
oo
Screwdriver 1PC
pp
Wrench 2 PCS
qq
Battery 1 PC
nn
M6 x 15 Bolt 2 PCS

EG300 Broilchef LP Gas Grill
Owner’s Manual 7
Exploded View

EG300 Broilchef LP Gas Grill
Owner’s Manual 8
Step 1 (Swivel locking caster and wheel assembly)
Note: Before beginning assembly, make certain the two
swivel locking casters (B) are locked.
a) Align the two holes on swivel locking caster (B) with the
two holes on the bottom panel (A).
b) Insert one bolt (ii), one spring washer (kk) and one flat
washer (ll) into each pre-drilled holes and tighten all the
bolts using the screwdriver provided.
c) Insert the axle (C) into the hole in the bottom panel (A)
d) Put one spacer (k) on each end of the axle.
e) Put one wheel (D) on each end of the axle.
NOTE: the protruding side of each wheel must face
the bottom panel.
f) Screwing one lock nut (s) on end of the axle using the
wrench provided.
g) Cover the wheel cap (E) on the wheel.
h) Repeat the procedure with the front wheel.
Step 2 (Magnet door latch assembly)
a) Align the two holes on the magnet door latch (F) with the two
holes on the bottom panel (A).
b) Insert one bolt (jj) and one spring washer (mm) into each
pre-drilled holes. Tighten bolts using the screwdriver provided.
Step 3 (Side panels assembly)
a) Loosen the three pre-installed bolts on the bottom panel (A) and
allow 1/4 bolt’s length to extend from bottom panel.
b) Align the holes on the bottom side of left panel (G) with the bolts
extended from the bottom panel.
c) Push back the left panel until it locks into place and tighten the
bolts by hand.
d) Repeat the procedure for the assembly of right panel (H) and
bottom panel.
e) Go back and tighten all bolts using the screwdriver provided.
Pre-installed bolt x 6 PCs
Assembly Instructions
Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly.
Once the grill is fully assembled, go back and check to make certain all the bolts are secure. Tighten again
using the screwdriver and wrench provided if necessary. Estimated Assembly Time: 45 minutes.

EG300 Broilchef LP Gas Grill
Owner’s Manual 9
Step 4 (Back panel assembly)
a) Align the holes on right side of back panel (I) with the
holes on the right panel (H) and bottom panel (A).
b) Insert one bolt (ii) and one flat washer (ll) into each
pre-drilled holes. Tighten bolts by hand.
c) Repeat the procedure on left side of back panel with the
left panel and bottom panel.
d) Go back and tighten all bolts using screwdriver provided.
Step 5 (Front beam assembly)
a) Align the holes on right side of front beam (J)
with the holes on the right panel (H).
b) Insert one bolt (ii), one flat washer (ll) and one
sprint washer (kk) into each pre-drilled holes.
Tighten bolts by hand.
c) Repeat the procedure on left side of front beam
with the left panel.
d) Go back and tighten all bolts using screwdriver
provided.
Step 6 (Door handle assembly)
a) Align the holes on one of handle seat (FF) with the
holes on the door (K).
b) Insert one bolt (ii), one flat washer (ll) and one sprint
washer (kk) into pre-drilled holes. Tighten bolts by
hand.
c) Insert handle (EE) into handle seat.
d) Repeat the procedure a-b on another handle seat.
e) Go back and tighten all bolts using screwdriver
provided.

EG300 Broilchef LP Gas Grill
Owner’s Manual 10
Step 7 (Door assembly)
a) Insert the bottom pin of door
(K) into the pre-drilled hole on
the cart bottom panel.
b) Push down the top pin on
door and insert it into the
pre-drilled hole on the right
end of front beam (J).
c) Close the door.
Step 8 (Grease cup holder
assembly)
a) Align the holes on grease cup holde
r
(L) with the holes on the right side
panel (H).
b) Insert one bolt (ii) and one flat
washer (ll) into each pre-drilled
holes. Tighten bolts by hand.
c) Go back and tighten all bolts using
screwdriver provided.
d) Place grease cup (N) on grease cup
support.
Step 9 (Gas tanker holder assembly)
a) Align the holes on gas tank holder (M) with the
holes on the left side panel (G).
b) Insert one bolt (jj) and one flat washer (mm) into
each pre-drilled holes. Tighten bolts by hand.
c) Go back and tighten all bolts using screwdriver
p
rovided.

EG300 Broilchef LP Gas Grill
Owner’s Manual 11
Step 10 (Assemble the grill body to the cart)
a) Put the grill body (O) on the top of cart assembly.
b) Align the two holes on the top of cart left side
panel with the two holes on the left side of body
assembly.
c) Insert one bolt (hh), one spring washer (kk) and
one flat washer (ll) into each pre-drilled hole.
Tighten bolts by hand until secure.
d) Repeat the procedure for the right side of body
assembly with right side panel.
e) Go back and tighten all bolts using the
screwdriver provided.
Attention:
Unpack the regulator/hose
assembly (located underneath the firebox)
prior to assembling the grill body to the
cart, and push the regulator/hose into the
hole on cart left side panel when go ahead
to this step.
Step 11 (Left table supports and heat insulator
assembly)
a) Turn over left table (P) and align the holes on left
table front support (Q) with the holes on bottom o
f
left table.
b) Insert one bolt (ii), one flat washer (kk) and one
spring washer (ll) into each pre-drilled holes.
Tighten bolts by hand.
c) Repeat the procedure for the left table back
support (R) with left table.
d) Go back and tighten all bolts using the
screwdriver provided.
Step 12 (Le
f
t side table assembly)
a) Align the holes on left side table front
support (Q) and back support (R) with the
holes on the left side wall of firebox.
b) Insert one bolt (ii), one spring washer (kk)
and one spring washer (ll) into each
pre-drilled holes. Tighten bolts by hand.
c) Align the holes on front of left side table
with the holes on the left side of control
panel.
d) Insert one bolt (nn) into pre-drilled hole.
Tighten bolts by hand.
e) Go back and tighten all bolts using the
screwdriver and wrench provided.

EG300 Broilchef LP Gas Grill
Owner’s Manual 12
Step 15 (Ice tank and chopping board placement)
a) Put ice tank (W) into the left side table.
b) Place chopping board (X) upon ice tank.
Step 13 (Hose hanger assembly)
a) Align the holes on hose hanger with the
holes on left table front support (Q)
underneath left table.
b) Insert one bolt (ii) and one flat washer (ll)
into the pre-drilled holes. Tighten bolt
using screwdriver provided.
Step 14 (Right side table assembly)
a) Align the holes on right side table with the holes on
the right side wall of firebox.
b) Insert one bolt (ii), one spring washer (kk) and one
spring washer (ll) into each pre-drilled holes. Tighten
bolts by hand.
c) Align the holes on front of right side table with the
holes on the right side of control panel.
d) Insert one bolt (nn) into pre-drilled hole. Tighten bolts
by hand.
e) Go back and tighten all bolts using the screwdriver
and wrench provided.
f) Cover the side table cover (V).

EG300 Broilchef LP Gas Grill
Owner’s Manual 13
Step 16 (Heating plates, Cooking grates and warming
rack installation)
a) Put seven PCs heating plate (Z) on the plate
support upon tube burners.
b) Place three cooking grate (Y) upon the heating
plates.
c) Install warming rack (AA) by put the four legs on the
side walls of firebox.
Pre-installed bolt x 4
Step 17
(Grease pan and heat insulator
installation)
a) Loosen the pre-installed bolts on grease pan
(DD) and allow 1/4 bolt’s length to extend
from grease pan.
b) Align the holes on heat insulator (EE) with
the bolts extended from grease panel. Push
forward heat insulator until it locks into place
and tighten the bolts using screwdriver
provided.
c) Insert the grease pan assemble into the
guide underneath the firebox.
Step 18 (Basket, handle and
support assembly)
a) Align the holes on basket
support (T) with the holes on
basket handle (U).
b) Insert one bolt (ii), one spring
washer (kk) and one flat
washer (ll) into each
pre-drilled holes. Tighten
bolts using screwdriver
provided.
c) Place basket (S) on basket
support.
d) Hang the basket handle on
left side table

EG300 Broilchef LP Gas Grill
Owner’s Manual 14
Fully Assembled View
Left Side
Right Side
.
Step 19 (Gas tank installation)
a) Put gas tank on tank seat and clamp it by tank clip
(BB).
b) Connect the regulator with gas tank and conduct
leaking test on page 14.
Step 20 (Battery insertion)
a) Release the cover of igniter by turning the cover
counter-clockwise.
b) Insert the battery (KK) into the igniter.
Note: positive pole “+” face outside when
insertion.
c) Screw the cover of igniter back.

EG300 Broilchef LP Gas Grill
Owner’s Manual 15
Operating Your Grill
CAUTION:
Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of
unauthorized parts
can create an unsafe condition and environment.
The propane gas supply cylinder used
must be constructed and marked in accordance with the Specifications for Propane
Gas Cylinders of the U.S. Department of Transportation (DOT). Only cylinders
with a listed overfill prevention device (OPD)
and marked
“propane” may be used. Cylinders with an OPD will have valve handles with three “lobes” (prongs).
Use only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Replacement
pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer.
Use only
20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking
appliances.
The cylinder must include a collar to protect the cylinder valve. Do not drop or handle the cylinder roughly. If the
appliance is
not in use, disconnect the cylinder.
Storage
of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Store
cylinder
outdoors and out of the reach of children. Do not store the cylinder in a building, garage or other enclosed areas.
Never store your cylinder
where temperatures can reach over 125 ℉ .
Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the
burner and burner ports. Connect regulator valve and hand tighten firmly. Disconnect the propane cylinder from the regulator
valve when the
grill is not in use. DO NOT obstruct the flow of combustion air or ventilation air to the grill. Arrange the propane
cylinder
for vapor withdrawal and equipped with a listed overfill prevention device (OPD).
DANGER:
A fire causing death or serious injury may occur if the following is not followed exactly:
Never store or use gasoline or other volatile substances in the vicinity of this grill .
Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source.
Never fill the propane cylinder beyond 80% full.
This grill is designed to connect to a standard 20 lb L.P. cylinder only, please refer to the Step 13 of assembly instructions for the
installation.
WARNING:
Don’t store spare gas cylinder in or near grill.
Connecting & Disconnecting The Gas Cylinder
LP (Propane) Gas Supply Connection & Disconnecting
1. Always place the propane cylinder on the tank holder under the cart.
2. Always confirm that all burner control knobs are in the OFF position before activating the gas supply.
3. Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of
the regulator valve, or in the head of the burner and burner ports.
4. Always connect the gas supply regulators as follows:
Insert the nipple of the valve coupling into the tank valve and tighten the connection collar
by turning it clockwise with one hand while holding the regulator with the other hand.
(See diagram to right.)
5. Disconnect the propane cylinder from the regulator valve when the grill is not in use.
6. Always confirm that all burner control knobs are in the OFF position before disconnecting the gas supply.
7. Before disconnection, be sure that the tank valve is in OFF position.
8. Always disconnect the gas supply regulators as followings:
Loosen the connection collar by turning it anti-clockwise with one hand while holding the regulator with the other hand and
take the nipple of the valve out of the tank valve. (See diagram to right). Do not obstruct the flow of combustion air and
ventilation air to the grill. Keep ventilation openings of the cylinder enclosure free and clear from debris.
9. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder valve
outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
DANGER:

EG300 Broilchef LP Gas Grill
Owner’s Manual 16
To prevent fire or explosion hazard when testing for a leak:
1. Always perform the “leak test“ before lighting the grill and each time the cylinder is connected for use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well-ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for gas
appliance service or your local propane gas supplier.
Checking for Leaks
1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.
2.
Make sure control knobs are in the “OFF” position.
3.
Spray some solution on the tank valve up to the regulator connection. (See diagram to right.)
4.
Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure.
5. If bubbles appear, you have a leak. Go to step 6.
6.
Disconnect the regulator from the tank and reconnect. Make sure the connection is tight and secured.
7.
Retest with solution.
8.
If you continue to see bubbles, replace the cylinder.
Lighting Your Grill
DANGER:
Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may
result in an explosion, which could cause serious bodily injury or death.
WARNING:
Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury.
Lighting Main Burner
1. Open lid during lighting.
WARNING: Attempting to light the burner with the lid closed may cause an
explosion. Make
sure there are no obstructions of airflow to the gas unit. Spiders and
insects can nest and clog the burner/venturi tube at the
orifice. A clogged burner tube
can lead to
a fire beneath the appliance.
2.
Make sure all control knobs are in OFF position.
3. Turn on gas source or tank valve.
4. Ignite only the burner you wish to use. Push and t urn the knob to “HIGH” then press
the igniter button 2 or 3 seconds immediately. The burner should light .
5. If ignition does NOT occur, turn the knob to OFF, wait 5 minutes and repeat
the lighting procedure.
6.
To ignite another burner, push and t urn the knob to “HIGH”. If ignition does NOT occur in
5 seconds, turn the burner to OFF, wait 5 minutes and repeat the lighting procedure.
Adjust valve knob(s) to desired cooking temperature.
Using the Lighting Stick to Light the Main Burners
1.
Insert a match into the end of lighting stick. Light the match.
2. Once lit, put the lighting stick through the cooking grid and place the flame next to
the burner ports found along the sides of the desired burner (See diagram to right.)
3. Press the valve knob and rotate it counterclockwise to the ‘’HIGH’’
position. The burner should light immediately. If more than one burner
is desired, repeat the procedure 2-3 until all desired burners are lit .
4. Adjust valve knob(s) to the desired cooking temperature.
Precautions:
1. After lighting, observe the burner flame. Make sure all burner ports are lit.
2. If the burner flame goes out during operation, immediately turn the gas “OFF”. Open lid
to let the gas clear for at least 5 minutes before re-lighting.
3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the
gas
turned on “HIGH”. This will “heat clean” the internal parts, dissipate odor from the manufacturing process and painted
finish.
Push

EG300 Broilchef LP Gas Grill
Owner’s Manual 17
4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause
a
fire.
Observe flame
height when lit: Flame should be a blue/yellow
color between 1 to 2 inches.
FIG.A FIG.B FIG.C
Burner installation and adjustment
Flare-ups
“Flare-ups” sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is
normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare-ups is
necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire.
WARNING:
Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare-ups intensify.
Shutting Off Burners
1.
Always turn the valve knob(s)clockwise to the ‘’HIGH’’ position, and then press and turn it to ‘’OFF’’. Never force the knob
without pressing it. This could damage the valve.
2.
Promptly turn the gas supply to the “OFF” position at the propane cylinder.
3.
Close the lid of the grill.
Excess Flow Safety Valve Reset Procedure
● The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leek. However,
unsafe practices of grill operation could activate the safety device without having a gas leak.
● A sudden shut off of the gas flow typically occurs if you open the LP tank valve rapidly, or if one or more of the burner
control knobs is in an open position when opening the LP tank valve.
● This procedure effective with all LP Tank sizes as well as Natural Gas. When performing the procedure on a Natural Gas
model, simply substitute "Natural Gas valve" for "LP Tank
● To ensure the procedure is safely and successfully performed, please carefully follow these instructions:
1. Close the LP tank valve.
2. Turn all burner control knobs to the OFF position.
3. Disconnect the regulator from the LP tank.
4. Open the lid of the grill.
5. Turn burner control knobs to HIGH.
6. Wait at least 1 minute.
7. Turn burner control knobs OFF.
2 in.
1 in.
0 in.
Normal: Soft blue flames with yellow
tips between I inch - 2 inches high. Out of adjustment: Noisy hard blue flames – too much air. Poor combustion: Wavy, yellow flames- too little air.
1. Release the screw on venturi tube.
2. Adjust the flame by turning the collar on head
of venturi tube from back side of the grill and do
not take apart the venturi tube.
3. Tighten the screw and make certain it is
secured
.
1. Overlap 14 mm between
venturi tube and nozzle
when assembling.
2. Keep the center line of venturi
tube and nozzle on one line.
Confirm that the burner is properly lit and that the flame pattern is as desired (see fig. A, B and C below for the proper
flame patterns). If the flame pattern is other than normal, consult the Troubleshooting on page 18 for corrective action.
End edge should face towards upside.

EG300 Broilchef LP Gas Grill
Owner’s Manual 18
8. Wait for at least 5 minutes.
9. Re-connect the regulator to the LP tank.
10. Slowly turn the LP tank valve ¼ turn at a time and have the valve all the way open.
11. With the lid open: For grill with ignition button: turn on only ONE burner control knob to the HIGH position. Ignite
the grill by pushing the ignition button. For grill with an automatic ignition: Push down the control knob you want to
light, turn counterclockwise until you hear the ignition click.
12. After the first front burner is lit, turn on the other control knob(s) to the HIGH position. If you have more than two
burners, turn them on only ONE AT A TIME.
13. When all front burners are lit, close the grill lid.
14. Wait for 10-15 minutes; the temperature should reach 400 – 450°F.
WARNING:
The cylinder valve always has to be above the horizontal position, for the cylinder to have vapor withdrawl only.
CORRECT WRONG WRONG WRONG
Care and Maintenance
IMPORTANT
Always allow to completely cool off before covering your grill to prevent corrosion from condensation.
CAUTION:
All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the
propane cylinder disconnected. DO NOT clean any grill part in a self-cleaning
oven. The extreme heat will damage the finish.
Cleaning
Burning off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Clean the grill
before and after cooking is recommended.
Recommended cleaning
materials :
Mild dishwashing liquid detergent Hot water
Nylon cleaning pad Wire brush
Paper clip Putty knife/scraper
Compressed air
DO NOT use cleaners that contain acid, mineral spirits or xylene.
Outside surfaces
Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water.
Inside surface
If the inside surface of the grill lid has the appearance of peeling paint, baked on grease has turned to carbon and is flaking off.
Clean thoroughly
with a strong solution of detergent and hot water. Rinse with water and allow it to completely dry.
Interior of grill bottom – Remove residue using brush, scraper and/or cleaning pad. Wash with a dishwashing detergent and
hot
water solution. Rinse with water and let dry.
Cooking Grates – The porcelain grates have a glass-like composition that should be handled with care. Use a mild
dishwashing detergent or baking soda and hot
water solution. Non-abrasive scouring powder can be used on stubborn stains.
Rinse
with water.
Heat Plates – Clean residue with wire brush and wash with soapy water. Rinse with water.
Grease Cup – Periodically empty the grease cup and clean with a dishwashing detergent and hot water solution.
Cleaning the Burner Assembly
1. Turn gas off at the control knobs and propane tank.
2. Remove cooking grates and heat plate.
3. Remove grease cup.
4. Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers.
5. Lift burner up and away from the gas valve orifice.
6. Clean inlet (venturi tube) of burner with small bottle brush or compressed air.

EG300 Broilchef LP Gas Grill
Owner’s Manual 19
Refer to the Excessive flow safety
valve
reset procedure on page 16.
Refer to the Excessive flow safety
valve
reset procedure on page 17.
7. Remove all food residue and dirt on outside of burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip).
9. Inspect burner for damage (cracks or holes). If damage is found, replace with a new burner. Reinstall burner. Make
certain the gas valve orifices are correctly
positioned, pointing straight into burner inlet (venturi tube). Also, check
position of spark electrode.
Troubleshooting
Problem Possible Cause Prevention/Cure
B urner will not light using knobs or
igniter.
Wires and/or electrode covered with
cooking
residue.
Electrode and burners are wet.
Electrode
cracked or broken –
sparks at crack.
Wire loose or disconnected.
Clean wire and /or electrode with
rubbing
alcohol.
Wipe
dry with cloth.
Replace
electrode.
Reconnect
wire or replace electrode/
wire assembl
y
.
Burner will not light using a match.
No gas flow.
Coupling
nut and regulator not fully
connected.
Obstruction of gas flow.
Disengagement
of burner to valve.
Spider
webs or insect nest in venturi.
Burner ports clogged or blocked.
Tank
out of gas.
Irregular flame pattern, flame does not
run the full length of burner.
Burner ports are clogged or blocked.
Clean burner ports.
Flame is yellow or orange.
Flame blow out.
New burner may have residual
manufacturing
oils.
Spider webs or insect nest in
venturi.
Food residue, grease or seasoning
salt
on burner.
Poor alignment of valve to burner
venturi.
High
or gusting winds.
Low
on propane gas.
Excess
flow valve tripped.
Burn grill for 15 minutes with the lid
closed.
Clean venturi.
Clean burner.
A
ssure burner venturi is properly
engaged
with valve.
Turn
front of grill to face wind or
Increase flame height.
Replace or refill propane tank.
Refer
to the Excessive flow safety
v
al
v
ereset procedure on pa
g
e17.
Sudden drop in gas flow or reduced
flame height.
Check if propane tank is empty. If
empty,
replace or refill. If propane
tank
is not empty, refer to Excessive
flow
safety valve reset procedure
on page 17.
Turn the coupling nut about one-half
to
three quarters additional turn until
solid
stop. Tighten by hand ONLY -
do
not use tools.
Clear burner tubes.
Check for bent or kinked hose.
Reengage
burner and valve.
Clean
venturi.
Clean
burner ports.
Check
f
or
g
as in
p
ro
p
ane tank.
Excess flow safety device may have
been activated
Clean burner ports.