TECALEMIT HORNET W 40 User manual

Translation of the original operating manual GB
Operating manual
HORNET
W 40, G 40/12, G 40/24
Item-No. 104458475, 104428700, 104438700, 104448700, 104458475,
104458702, 104468702, 104468722, 104478702, 104478722,
104528700, 104538700, 104548700, 104558702, 104568702,
104568722, 104578702, 104578722

2 44 1268 102-G HORNET 40
Important!
The operating manual is always to be read before commissioning the e uipment.
No warranty claim will be granted for faults and damage to the e uipment arising
from insufficient knowledge of the operating manual.
Copyright
© HORN GmbH & Co. KG. All rights reserved.
Text, graphics and layout copyright protected. Reproduction and copying, including in
part, only permitted with written permission. Technical changes reserved.
Service Hotline [phone]
(0,14 €/Min on the German landline network, Mobile telephone max. 0,42 €/Min.)
[e-mail]
Document-No. 44 1268 102-G
As of 05.08.2021

44 1268 102-G HORNET 40 3
Table of content
1. Safety instructions .............................................................................................. 3
2. General information ............................................................................................ 5
2.1.Description / Appropriate use............................................................................. 5
2.2.Product versions .................................................................................................... 6
2.3.Technical data ......................................................................................................... 6
3. Assembly instructions ........................................................................................ 7
3.1.Requirements for the location of installation. ................................................ 7
4. Operation .............................................................................................................. 8
4.1.Commissioning and re-commissioning ............................................................. 8
4.2.Normal operation ................................................................................................... 8
4.3.Emergency operation ............................................................................................ 8
4.4.Automatic nozzle 2010 (option) ......................................................................... 9
5. Demontage ............................................................................................................ 9
6. Maintenance ......................................................................................................... 9
7. Disposal ............................................................................................................... 10
7.1.Return of batteries ............................................................................................... 10
8. Declaration of conformity ................................................................................ 11
1. Safety instructions
This device was manufactured taking into account the relevant laws and directives for
ensuring security as well as the protection of the environment and health. Despite this, its use
may result in hazards for persons and material assets. Hence, it is essential that the
instructions in this manual are complied with.
Warning notices and symbols
In this operating manual, the following symbols are used to point out especially important
information:
Specific details on the economic use of the device.
Specific details and/or instructions for damage prevention.
Details and/or instructions for preventing injury to persons or extensive material
damages
Intended use
se the device only when it is in perfect working condition and only for its intended purpose
while observing all safety precautions and risks. In particular, all malfunctions that could pose
a safety hazard are to be corrected immediately.
The device and its components are intended for use exclusively with the liquids listed and
only for the purpose described. Any other use or additional manner of usage is not intended.
Organizational measures
This operating manual is to be kept within easy reach at the place of operation. The nameplate
and the warning labels on the device must be observed and kept completely legible at all
times.
Qualified personnel
The personnel for installation, commissioning, operation, and maintenance of the device must
possess the relevant and adequate qualifications for these tasks. The operator must ensure
that the contents of this manual are fully understood and implemented by the personnel.

4 44 1268 102-G HORNET 40
Maintenance and repairs
Do not make any changes, extensions and/or modifications to the device without the
manufacturer's permission. Replacement parts must conform to the technical specifications
defined by the manufacturer. For original parts, this conformity is always guaranteed.
Hazardous substances
In exceptional cases, the components of this device may contain hazardous substances. In
accordance with the requirements of the European REACH regulation, we provide current
information on this on our homepage, in the download section.
Observe all safety regulations for the respective product when handling oils, greases, fuels and
other chemical substances!
Water protection
The device has been constructed for use with water contaminants. It is to be operated such
that bodies of water cannot be polluted by it. All applicable regulations at the place of
operation are to be complied with!
Electrical energy
Work on electrical equipment is only to be performed by qualified electricians. De-energize
the machine and system components before performing any work on the device.
The insulation on all live parts is to be inspected regularly for damage.
Hydraulics
Only personnel with special knowledge of and experience in hydraulics are allowed to perform
work of any type on hydraulic equipment. Depressurize the device before performing any
work on it. All pressure-bearing components are to be inspected regularly for leaks and
damage.

44 1268 102-G HORNET 40 5
2. General information
2.1. Description / Appropriate use
– The HORNET electrical pump is an electrically powered delivery pump
specifically for use with diesel and heating oil that has a flash point of over
55°C. It can also be used with radiator antifreeze (undiluted concentrate).
– The pump is equipped with a certified, automatically closing nozzle A 2010 or
a ZP19 type nozzle.
– To avoid environmental damage the pump has been equipped with an anti-
siphon safety feature.
– The integrated priming pump means that the pump is always and quickly ready
for use. When pump is operated for the first time, it must be filled by using the
priming pump. The priming pump allows additionally emergency operation for
delivery of smallest rates of liquid in case of power failure.
– The automatic self closing nozzle A2010 closes perfectly, when the tank to be
filled is full, when the nozzle is held in a vertical position or when the nozzle
falls to the ground with a fixed control lever.
– The pump casing is made of high-quality, impact resistant plastic.
– The Hornet 40 is delivered including hose set and self-closing and/or simple,
not automatic nozzle.
– Alternatively a non-calibrated flow meter can be installed.
Dry operation can cause damage of the shaft sea!
The HORNET electrical pump is intended solely for delivering diesel and heating
oil with a flash point of over 55°C, plus radiator antifreeze (undiluted
concentrate).
The temperature of the flow li uid is not allowed to fall below or exceed - 10C to
+35C.
Motor and switches are not explosion-proof.
Operation with flammable fuels (with a flash point below 55 °C) could cause
explosions.
The electric pump must not be operated in potentially explosive atmospheres.

6 44 1268 102-G HORNET 40
2.2. Product versions
Item.-No. Version Flow
Meter No le
104 428 700 HORNET W 40 ZP 19 standard nozzle
104 438 700 HORNET G 40 12 ZP 19 standard nozzle
104 448 700 HORNET G 40 24 ZP 19 standard nozzle
104 458 475 HORNET W 40 FMT 3 FMT 3 ZP 19 standard nozzle
104 458 702 HORNET W 40 FMT 3 FMT 3 ZP 19 standard nozzle
104 468 702 HORNET G 40 12 FMT 3 FMT 3 ZP 19 standard nozzle
104 468 722 HORNET G 40 12 FMT 3 FMT 3 ZP 19 standard nozzle
104 478 702 HORNET G 40 24 FMT 3 FMT 3 ZP 19 standard nozzle
104 478 722 HORNET G 40 24 FMT 3 FMT 3 ZP 19 standard nozzle
104 528 700 HORNET W 40 A Automatic nozzles A 2010
104 538 700 HORNET G 40 12 A Automatic nozzles A 2010
104 548 700 HORNET G 40 24 A Automatic nozzles A 2010
104 558 702 HORNET W 40 A FMT 3 FMT 3 Automatic nozzles A 2010
104 568 702 HORNET G 40 12 A FMT 3 FMT 3 Automatic nozzles A 2010
104 568 722 HORNET G 40 12 A FMT 3 FMT 3 Automatic nozzles A 2010
104 578 702 HORNET G 40 24 A FMT 3 FMT 3 Automatic nozzles A 2010
104 578 722 HORNET G 40 24 A FMT 3 FMT 3 Automatic nozzles A 2010
2.3. Technical data
Noise level: 70 db (A) Max. head of suction 2 m
Medium temperature: -10° C bis +35° C Max. length of no le hose 6 m
Protective system: IP 44 Drum- thread: M64x4 and G2“
No le hose: 4 m suction hose: 1600 mm
Cable: 2 m
Type Hornet W40
Standard
W40
Automatic
G40/24
Standard
G40/24
Automatic
G40/12
Standard
G40/12
Automatic
Voltage 230V
50Hz
230V
50Hz 24V- 24V- 12V- 12V-
currency 1,2A 1,2A 7,5A 7,5A 12,5A 12,5A
Input power 250W 250W 180W 180W 150W 150W
Capacity 1 approx
38 l min
approx
32 l min
approx
34 l min
approx
27 l min
approx
31 l min
approx
24 l min
Vertical rise max.
13m max. 13m max. 9m max. 9m max. 8m max. 8m
Weight 3,6 kg 4,5 kg 3,2 kg 4,5 kg 3,2 kg 4,5 kg
1 Values at: suction depth 1600 mm, delivery head 0, delivery hose DN19.

44 1268 102-G HORNET 40 7
3. Assembly instructions
Fit suction filter (1) to suction pipe (2)
and secure by means of light hose
clamp (3). Slip transparent suction
hose (4) approx. 30 mm on the suction
pipe (2). Cut the delivery hose to
required length and slide it on to the
suction pipe socket (5) of the priming
pump (14). Tighten both hose clamps
(8) on the hose (6). Slip hose on
pressure connection (9) of the pump.
Slip angular wire end of anti-knik
spring under the hose clamp. Tighten
hose clamp (8). Fit nozzle ZP19 to
other end of pressure hose (23) using
the hose clamp.
The Hornet 40 Automatic is designed
with an automatic nozzle valve A2010
instead of the nozzle ZP19. For that
purpose fit supplied hose union (21)
with clamp (8). Plug thread (21) on
nozzle and tighten.
Tight pump into opening of tank, thus
considering that the pump can only be
placed and operated in a vertical
position.
By twisting the motor casing (11) the
pump outlet can be put into the
wanted position.
Connect power supply.
For type Hornet G40 a direct currency
socket is required according to DIN
72591 C or D.
The circuit cross section of the plug
supply line at direct currency
operation should amount to 2,5 qmm
thus avoiding large voltage drop.
3.1. Requirements for the location of installation.
Since the media handled by the pump are harmful to water, the HORNET pump must
be positioned, maintained and operated such that contamination of water or other
significant modification of its properties is avoided. The relevant local legislation
must be complied with.
Model HORNET40 Standard
Model HORNET40 Automatic
6
8
21
22
13
12
16
17
11
15
14
5
1
3
2
3
4
3 9
8
6
8
23
7

8 44 1268 102-G HORNET 40
4. Operation
4.1. Commissioning and re-commissioning
During commissioning the pump must be filled through repeated pumping action
with the hand lever (15) at the suction stage (14). After prolonged periods of non-
use the integrated siphon protection may cause the liquid column to drop, so that
the pump may have to be primed again.
1. Put nozzle into a tank, the backflow of the canister or into a collecting basin.
Open nozzle at the nozzle lever.
2. Fill up pump by actuating the nozzle lever (15) until liquid comes forth out of
the nozzle.
3. Switch on pump and press down nozzle lever..
In order to avoid an exceeding of the admissible temperature, the electric pump
should not deliver more than 5 minutes against a closed no le.
4.2. Normal operation
Avoid dry-running.
A damaged hose may cause spillages.
The hose (6) may not be left lying on the ground in order to avoid damages to the
hose.
4.2.1. Normal operation of type with no le ZP 19
a) Switch on electric pump.
b) Hold nozzle into filling container and or put nozzle into vehicle tank and press
nozzle lever according to quantity required.
c) Switch off electric pump and put nozzle back onto the tank
4.2.2. Normal operation of type with automatic no le A 2010
a) Switch on electric pump.
b) Hold automatic nozzle (12) into filling container and or put nozzle into vehicle
tank and press nozzle lever (13) according to quantity required or lock it with
clamp (22). Automatic nozzle A 2010 switches off automatically when the tank is
full (Q min = 12 l min. Do you wish to stop the filling, release nozzle (13) and or
pull up the nozzle lever briefly and then release it.
c) Switch off electric pump and put nozzle back onto the tank.
4.3. Emergency operation
In case of power failure it is possible to pump small quantities by actuating the lever
(15) thus holding open the automatic nozzle and or the nozzle.

44 1268 102-G HORNET 40 9
4.4. Automatic no le 2010 (option)
– The nozzle A 2010 comes with a general building authority test certificate
(P-TÜ7-01340). The test certificate is available on request.
– An automatic disconnection follows when the tank is full, the nozzle is held in
vertical position or when the nozzle (13) falls to the ground with a fixed nozzle
lever.
– The nozzle (13) can be fixed during filling of tank by using the holder fixture.
– The spring surrounding the outlet (16) secures a safe adjustment of the nozzle
(12) in a tank filler inlet.
The automatic disconnection of the no le does only works when the outlet and
the feeler jet, (17) which is situated in the outlet, has not been contaminated and
the flow volume is not less than 12 l/min.
5. Demontage
In case the pump has to be dismounted from barrel or container
1. Pull plug out of socket.
2. Unscrew pump with priming pump from drum-, resp. container-thread.
3. Take out pump slowly of container (liquid flows entirely out of suction pipe)
and place it in an oil-proof basin.
4. Release discharge hose (6) at pressure connection (9) and let liquid flow out
into oilproof basin.
6. Maintenance
– The HORNET pump is designed for low maintenance.
– The pump housing, the pressure hose and the nozzle must be checked for
damage at regular intervals in order to prevent environmental damage.
– The pressure hose can be replaced by simply releasing the hose clamps (8) (see
also section 3, Assembly instructions).

10 44 1268 102-G HORNET 40
7. Disposal
The device is to be emptied completely and the liquids properly disposed of in case it
is taken out of service.
The equipment is to be disposed of properly when taken permanently out of service:
- Return old metal for recycling.
- Return plastic parts for recycling.
- Return electronic waste for recycling.
The water legal regulations are to be followed.
7.1. Return of batteries
Batteries must not be disposed of with the domestic waste. Batteries can be returned
free of charge via a suitable collecting point or to the dispatch stores. Consumers are
legally obliged to return used batteries.
Batteries that contain harmful substances are marked with a crossed out dustbin (see
above) and the chemical symbol (Cd, Hg or Pb) of the heavy metal that is decisive for
the classification as containing harmful substances:
1. “Cd” stands for cadmium.
2. “Pb” stands for lead.
3. “Hg” stands for mercury.

44 1268 102-G HORNET 40 11
8. Declaration of conformity

12 44 1268 102-G HORNET 40
HORN GmbH & Co. KG
Munketoft 42
24937 Flensburg
Germany
T [phone]
F [phone]
www.tecalemit.de
[email protected]