Tektite Toro Groundsmaster 4500-D ROPS User manual

Toro Groundsmaster 4500-D ROPS
* Shown with optional components *
NOTE: ROPS is compatible with both MY2008 and MY2009 designs.
Toro Groundsmaster 4500-D ROPS
This ROPS is designed and built to fit the Toro Groundsmaster 4500-D and 4700-D.
Designed and Built by:
Tektite Manufacturing Inc:
427 Buffalo Street
P.O. Box 639
Winkler, MB
R6W 4A8
Canada
PH: 204-331-3463
Fax: [phone]
[email protected]
www.tektite.ca
One year standard product warranty provided by Tektite.
June 2021© Toro Groundsmaster 4500-D Series ROPS Installation Manual

Tektite Manufacturing Incorporated thanks you for purchasing a Toro Groundsmaster 4500-D
Series ROPS! Tektite has worked very hard to design and build this ROPS product and we hope
that it provides you with many years of ROPS protection.
Tektite’s ROPS products are designed to provide safe and dependable service during operation
when they are properly maintained according to the instructions. Please read this installation
manual carefully before installing and using this ROPS product.
The photos/illustrations provided in this manual may not provide all the detail needed, and are
for reference only.
All directions provided are from the reference point of the tractor seat facing the steering
wheel. All left and right references are from this view point.
For reference, please fill in the information below. This will assist your dealer in providing
service for this ROPS. It is advisable that this information be provided to your insurance
company as well in the event that the tractor is lost or damaged.
Vehicle Model: _________________________________________________________
ROPS Serial Number: ___________________________________________________
Date of Purchase: _______________________________________________________
Dealer Name: ___________________________________________________________
June 2021© Toro Groundsmaster 4500-D Series ROPS Installation Manual

Parts List:
Description
Qty
Washer, Flat, ¼” Thick x 2 ½”
4
Bolt, Hex, 5/8” x 3”, Gr. 8, YD
4
Nut, Flange, 5/8”, Gr. 8, YD
4
Front Bracket
1
Rear Brackets (Two Isolators pre-installed)
L&R
Electrical Option Parts List:
Description
Qty
Wire Loop, 1/4"
2
Installation Instructions:
1. Remove two-post ROPS from machine, if equipped. Save fasteners to re-use later.
2. Take the left rear mounting bracket and position it where the left 2-post was mounted onto chassis.
The notch points forward and is at the top on the bracket.
June 2021© Toro Groundsmaster 4500-D Series ROPS Installation Manual

3. Repeat step 2 for the right side mounting bracket.
4. Remove the front plastic fascia. It will need to be notched to clear the front mounting bracket.
5. Remove the roller mounting bracket fastened to the front of the platform in order to allow the front
bracket to fit behind it. Re-install mounting bracket with ROPS bracket inside against platform and re-
use original fasteners.
June 2021© Toro Groundsmaster 4500-D Series ROPS Installation Manual

6. Attach a lifting strap or chains to the front and rear tube cross members prepare to lift the cab off of
the shipping pallet.
7. Using an over-head hoist, lift the ROPS off the shipping pallet and over the machine. Slowly lower
ROPS down onto the machine. The isolators will contact the front bracket at the front, and the rear
frame will contact the isolators on the rear brackets. Use the provided 5/8” x 3” hex bolts, heavy
washer, and 5/8” flange nut for the four isolator fasteners. NOTE: rear isolator gets heavy flat washer
underneath the bracket. Front isolator gets heavy flat washer on top of isolator.
8. The 5/8” isolator bolts need to be torqued to 205 ft-lbs. The ½” fasteners need to be torqued to 95 ft-
lbs.
If ROPS has electrical options installed, proceed with the following step.
9. Take red power and black ground wires that are at the bottom of the right rear tube and route along
the mounting bracket and towards the battery. Connect the black ground wire to the negative post on
the battery using provided 1/4" loop. Shorten wire if necessary, then solder connector to wire. Connect
the red power wire to the positive post on the battery using provided 1/4" loop. Shorten wire if
necessary, then solder connector to wire. There is fuse protection located behind the switch plate in the
ROPS.
NOTE: If ROPS is equipped with a Golf Ball Protection Package, it may be necessary to adjust the door
latch after installation is complete. The striker pin, door latch, and striker mounting plate may need to
be loosened and adjusted slightly after install due to the ROPS frame flexing slightly during ROPS install.
June 2021© Toro Groundsmaster 4500-D Series ROPS Installation Manual

Toro Groundsmaster 4500-D ROPS
*Shown with optional components *
NOTE: ROPS is compatible with both MY2008 and MY2009 designs.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual
Toro Groundsmaster 4500-D ROPS
This ROPS is designed and built to fit the Toro Groundsmaster 4500-D and 4700-D
Designed and Built by:
Tektite Manufacturing Inc:
427 Buffalo Street
P.O. Box 639
Winkler, MB
R6W 4A8
Canada
PH: 204-331-3463
Fax: [phone]
[email protected]
www.tektite.ca
One year standard product warranty provided by Tektite.

Tektite Manufacturing Incorporated thanks you for purchasing a Toro Groundsmaster 4500-D
series ROPS! Tektite has worked very hard to design and build this ROPS product and we hope
that it provides you with many years of ROPS protection.
Tektite’s ROPS products are designed to provide safe and dependable service during operation
when they are properly maintained according to the instructions. Please read this operator
manual carefully before using this ROPS product.
The photos/illustrations provided in this manual may not provide all the detail needed, and are
for reference only.
All directions provided are from the reference point of the tractor seat facing the steering
wheel. All left and right references are from this view point.
For reference, please fill in the information below. This will assist your dealer in providing
service for this ROPS. It is advisable that this information be provided to your insurance
company as well in the event that the tractor is lost or damaged.
Vehicle Model: _________________________________________________________
ROPS Serial Number: ___________________________________________________
Date of Purchase: _______________________________________________________
Dealer Name: ___________________________________________________________
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

Tektite Limited Warranty
Tektite Manufacturing Inc. (“Tektite”) warrants to the original purchaser (the “Claimant”), that Tektite products will
be free from defective materials or workmanship, under normal use and service, for a period of (1) full year from
the original invoice date. Tektite’s liability under this Limited Warranty is limited to the repair or (at the discretion
of Tektite) the replacement of those components of its products, which were manufactured by Tektite that are
defective in materials or workmanship. Tektite shall have no liability under this Limited Warranty unless Tektite is
notified of the defect during the stated Warranty Period.
Limitations and Exclusions: Tektite has no responsibility to a Claimant under this Limited Warranty or on any other
basis for any of the following:
a) defects caused, in whole or in part, by accident or misuse, negligence or failure to maintain the product or
component;
b) products or components sold to a customer on an “as is” basis;
c) wiper blades, light bulbs, fuses, clear vinyl or other consumables;
d) glass where the point of failure has not been preserved intact and delivered to Tektite for analysis of the
cause of the failure;
e) products or components which have been modified after shipping from Tektite to its customer;
f) transportation charges for returned, repaired or replacement items;
g) defects that are subject of a Tektite initiated recall where the Claimant fails to comply with the terms of
the recall notice that comes to the attention of the Claimant;
h) components of Tektite products that are manufactured by third parties (Tektite’s only obligation in relation
to such components shall be to accord to the Claimant the benefit of any transferable warranty accorded
to Tektite by third party manufacturer);
i) defects in workmanship or materials in products or components that are repaired or replaced by Tektite
unless Tektite is notified of the new defect within the Warranty Period that applied to the original product
or component that has been repaired or replaced;
j) defects that result, in whole or in part, from inadequate engineering or specifications provided to Tektite
by its customer;
k) any actual or alleged deficiency in technical or engineering services or advice provided by Tektite to its
customer whether provided for valuable consideration or otherwise;
l) consequential damages, or any other damages whether foreseeable or not, resulting from the defect or any
delay in remedying the defect;
m) any breach or alleged breach of any implied warranty of merchantability or fitness for particular purpose
of use;
n) defects or part failure due to misuse or failure to follow recommended cab installation procedures; and
o) travel expenses, including mileage.
This Limited Warranty expresses the entire obligation of Tektite, its officers, directors, agents and employees, to its
customer or any Claimant in respect of any defect in workmanship, or materials of any product or component sold
or manufactured by Tektite whether on grounds of breach of contract, negligence or other tortuous liability, breach
of express or implied warranty or other basis in law of any jurisdiction.
Acceptance by a customer of delivery of products of Tektite constitutes acceptance of this Limited Warranty in lieu
of all other warranties express or implied including without limitation all implied warranties of merchantability or
fitness for particular purpose or use and constitutes acceptance by customer of the exclusions and limitations of the
liability of Tektite set out above. Once received, the cab should have ALL exterior cardboard, Styrofoam wrapping
removed for immediate inspection of product to ensure that no damages have occurred during transportation.
Outer coverings should stay off the cab and the cab be stored indoors in a controlled environment.The warranty
card must be completed and returned to Tektite.
Warranty claims should be reported to pa[email protected]. A warranty claim form and instructions will be provided at this time.
Warranty work not pre-authorized by Tektite may not be covered by this warranty agreement. Labor rate and time allowances
are fixed by Tektite. Approved warranty claims will be issued in the form of credits applied to customer account.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

Safety Precautions
Safety First
Read these instructions carefully. It is essential that you read the instructions and safety
regulations before you attempt to assemble or use the features that are on this cab/ROPS.
Danger: Indicates an immediate hazardous situation which, if not avoided, will result in death
or serious injury.
Warning: Indicates a potentially hazardous situation which, if not avoided, may result in death
or serious injury.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
Important: Indicates that cab or property damage may result if instructions are not carefully
followed.
NOTE: All products are designed to give safe, dependable service if they are operated and
maintained according to instructions. It is the owner’s responsibility to be certain anyone
operating this product reads this manual, and all other applicable manuals, to become familiar
with this cab and all safety precautions. Failure to do so could result in serious personal injury
or cab damage. If you have any questions, consult your dealer. Read and understand this
manual before operation.
NOTE: A safe operator is the best assurance against accidents. All operators, no matter how
experienced they may be, should read this operator manual and all other related manuals
before attempting to operate features in this cab/ROPS and operate the base tractor. Please
read the following section and pay particular attention to all safety recommendations
contained in this manual and those labelled on the cab and on the tractor.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

General Safety
1. Never let an unqualified or untrained driver operate the reel mower.
2. Keep a fire extinguisher, with ABC rating securely fastened in the ROPS. Maintain it and be
familiar with its use.
3. Do not carry passengers.
4. Never operate the mower in a closed building for a prolonged period. Ensure adequate
ventilation is present, as engine exhaust fumes are poisonous and can kill.
5. Always keep sleeves, jackets or other loose clothing relatively tight and belted. Loose clothing
may catch on moving parts and result in severe personal injury or death.
6. Provide a first-aid kit, securely attached inside of the ROPS for use in case of accident.
7. Never jump from the mower. There is a danger of tripping or falling on protruding parts.
8. Use steps and hand holds when mounting and dismounting the mower, or for servicing
components too high to reach from the ground.
9. When seated in the ROPS, fasten seat belt before starting the engine. A proper seat belt must
be worn at all times when using a ROPS.
10. Safety devices and shields are intended to protect operators from injury or death. Under no
circumstances should they be modified, disabled or removed.
Operating Safety
1. Always operate the mower controls while sitting in the operator’s seat.
2. Lock seat in position and buckle seat belt before operating the mower.
3. Avoid abrupt sharp turns at high speeds.
4. On sloped terrain, do not make sharp turns as machine stability could be compromised.
5. Operate the mower smoothly, avoid abrupt starts and stops.
6. Keep all shields in place when operating the mower.
7. Do not operate the mower when you are tired, sick, or impaired.
8. Never operate the mower in confined areas; visibility next to the tractor is reduced. Injury to
bystanders or damage to the ROPS or equipment may result.
Safety
Carefully review the procedures given in this manual and the reel mower operator’s manual
with all operators annually. It is important that all operators become familiar with and follow
safety precautions. Operating instructions must be given to everyone using the tractor before
operation and at least once yearly thereafter in compliance with OSHA Regulations 1928.57
(United States).
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

Safe Operation on Rough Terrain
1. Drive the mower slowly on hillsides and curves to eliminate the danger of tipping. Avoid
slopes which are too steep for safe operation. Avoid sharp uphill turns.
2. Always drive slowly enough over rough ground or obstructions. Drive at speeds slows enough
to ensure your safety.
3. When driving out of a ditch, gully, or up a steep hillside, engage the clutch slowly. Avoid
sharp uphill turns.
4. When descending steep grades, select a sufficiently low gear to maintain control with
minimum use of braking.
5. Use caution when driving near the edge of a ditch or gully. It may cave in, causing the mower
to roll over.
6. Be alert when operating near trees, slopes and around obstructions. Tree branches can cause
damage to ROPS components.
Maintenance Safety
1. Remove mud, crop residue, chains, and tools from steps and operator’s platform. They may
interfere with pedal operation or entry/exit from mower.
2. When servicing components are too high to reach from the ground use steps and handholds.
Do not use fenders or shields that are not designed as steps.
Safe Highway Operation
1. Before operating the mower on, or near, public roadways check with your local authorities
for any local regulations that will affect you.
2. Equip towed implements with slow moving vehicle (SMV) signs when traveling on public
roads.
3. Install additional lights on implement rear to safeguard against rear end collisions.
4. Use hazard warning flashers as required by law when transporting or driving on public roads.
If the mower had warning flashers removed when mounting the ROPS, they must be replaced
prior to operation on public roads.
5. Keep to the right, yielding right-of-way traffic, especially if pulling implements. Pull off the
road and stop to allow motorists to pass. Drive on the road shoulder, if permitted by law.
6. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the
mower brakes at high speed.
7. Always drive slowly near curbs, approaches or ditches.
8. If equipped, ensure headlights are aligned so they will not blind the operators of oncoming
vehicles. If the mower is not equipped with turn signals and law requires them, install them
prior to operating on or near public roads.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

9. Use your turn signals, checking for traffic well in advance of turning. If the mower is not
equipped with turn signals and law requires them, install them prior to operating on or near
public roads.
Safety Decals
1. Keep decals clean. Remove dirt with a wet clean cloth when necessary.
2. Replace safety decals if destroyed, missing, painted over or unreadable. If any safety decals
are covered or obscured when the ROPS is mounted, it is recommended that you purchase
replacement decals from the mower manufacturer. Mount them in a readable location at, or
near, their original location before operating the mower.
3. New ROPS decals and mower decals are available from your mower dealer.
ROPS Safety
1. Install the ROPS in accordance with Tektite mounting instructions. Failure to do so may affect
the ROPS ability to withstand a roll over.
2. If the ROPS is subjected to alteration, structural damage or involved in an over turn accident,
the entire structure must be replaced. Failure to do so may result in injury or death in the event
of a roll over.
3. If the mower in not equipped with seat belts, purchase approved seat belts from the mower
manufacturer or Tektite prior to operating the mower.
4. Always fasten seat belts prior to operating the mower.
5. Always operate the mower from the operator’s seat.
6. Remove mud, crop residue, chains and tools from steps and operator’s platform. They may
interfere with pedal operation or entry/exit from the mower.
7. Remove all loose chains, tools, and equipment from the operator’s platform. Failure to do so
may cause injury or death in the event of a roll over.
8. Do not install the ROPS on a mower model that the ROPS is not designated for (compatible
mower designations are printed on the ROPS serial number plate). The ROPS is designed
specifically for individual models to ensure ROPS requirements will be met. Installing the ROPS
on a non designated mower may result in injury or death.
Emergency Exits
This ROPS has 2 exits, which may be used in an emergency: left and right doors.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

Operating Instructions
Important
The following section locates, identifies and briefly describes the functions of all ROPS controls.
All operators should familiarize themselves with control location and function prior to operating
the mower. Failure to do so may result in unsafe operation of the mower and possible injury or
death to operators and bystanders.
The switch plate is located beside the upper A-A cross member near the ROPS roof only if
electrical options are ordered. The following switches are available and their functionality is
described.
1. Front Work Lights Rocker Switch (optional)
Low position: Off
High position: On
2. Rear Work Light (s) Rocker Switch (optional)
Low position: Off
High position: On
3. 4 - way Flashers Rocker Switch (optional)
Low position: Off
High position: On
4. Turn Signal Rocker Switch (optional)
Left position: Left
Centre position: Off
Right position: Right
5. Front Wiper Rocker Switch (optional)
Low position: Low speed
Center position: Off
High position: High speed
6. Head Lights Rocker Switch (optional)
Low position: Off
High position: On
7. Beacon Rocker Switch (optional)
Low position: Off
High position: On
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

After your ROPS has been installed:
Before starting a reel mower equipped with a Tektite ROPS:
1. Clear the operator platform of all tools. Tools left in or around the ROPS and mower can
cause operator interference which could lead to bodily injury and/or damage the machine.
2. Inspect the ROPS and mower to ensure all bolts are tight and re-tighten if required.
3. Ensure that all pedals, levers, and controls have adequate clearance for normal operation.
4. Ensure that all electrical components of both the ROPS and mower operate normally.
5. Ensure your door latches properly onto the striker pin. Immediately after installation, the
ROPS frame may flex slightly from installation, and the door latch will need to be re-aligned for
proper operation. Loosen the striker pin, striker mounting plate and door latch as necessary to
get a proper alignment of the door striker.
Service Parts Breakdowns:
Following are parts breakdowns for components that may require service parts replacement
during the life of the ROPS. If you require replacement parts, please contact the dealer that
you purchased the ROPS from and indicate which parts you require.
June 2021 © Toro Groundsmaster 4500-D ROPS Operation Manual

Notice of Confidentiality
This material is property of Tektite Manufacturing
Inc and is not to be used by the recipient for any
purpose other than the purpose for which it was
transmitted. The material remains the property of
Tektite and shall be returned upon request. The
material may not be reproduced or disclosed to third
parties without the written consent of Tektite.
Tolerances:
Unless otherwise
specified
X.X = ± 1/16"
Angular = ± 1.0 °
Drawn By:
Checked By: Size:
File Name:
Units:
Date:
Date:
Req'd: Description:
Tektite Manufacturing Inc.
24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, Canada
CNC:
Index Service Part # File Name Description Qty
1 A00-0001 DLP-HANDLE Outside Push Button Handle 1
2 A00-0003 RIGHT-LATCH Suicide Door Right Latch 1
3 A00-0021 FLANGE-NUT-1-4 Flange Nut, 1/4", YD 2
4 A00-0022 FLANGE_BOLT_M6X25 Flange Bolt, M6x25, YD 1
5 A00-0059 FLANGE-NUT-5-16 Flange Nut, 5/16", YD 1
6 A00-0096 TEKT-0055 Door Strap, 14" 1
7 A00-0118 HEX-BOLT_1-4X1 Hex Bolt, 1/4" x 1" 2
8 A00-0137 HEX-BOLT_5-16X2 Hex Bolt, 5/16" x 2", YD 1
9 T05-0002 TO4500-ASM-006R Right Door Weldment 1
Right Door Assembly
Daryl Furkalo 2012-03-27 Imp. TO4500-ASM-008_OP
B
SCALE 0.190
9
7
4
1
2
3
5
6
8

Notice of Confidentiality
This material is property of Tektite Manufacturing
Inc and is not to be used by the recipient for any
purpose other than the purpose for which it was
transmitted. The material remains the property of
Tektite and shall be returned upon request. The
material may not be reproduced or disclosed to third
parties without the written consent of Tektite.
Tolerances:
Unless otherwise
specified
X.X = ± 1/16"
Angular = ± 1.0 °
Drawn By:
Checked By: Size:
File Name:
Units:
Date:
Date:
Req'd: Description:
Tektite Manufacturing Inc.
24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, Canada
CNC:
Index Service Part # File Name Description Qty
1 A00-0001 DLP-HANDLE Outside Push Button Handle 1
2 A00-0002 LEFT-LATCH Suicide Door Left Latch 1
3 A00-0021 FLANGE-NUT-1-4 Flange Nut, 1/4", YD 2
4 A00-0022 FLANGE_BOLT_M6X25 Flange Bolt, M6x25, YD 1
5 A00-0059 FLANGE-NUT-5-16 Flange Nut, 5/16", YD 1
6 A00-0096 TEKT-0055 Door Strap, 14" 1
7 A00-0118 HEX-BOLT_1-4X1 Hex Bolt, 1/4" x 1" 2
8 A00-0137 HEX-BOLT_5-16X2 Hex Bolt, 5/16" x 2", YD 1
9 T05-0001 TO4500-ASM-006 Left Door Weldment 1
Left Door Assembly
Daryl Furkalo 2012-03-27 Imp. TO4500-ASM-007_OP
B
SCALE 0.180
9
5
1
2
3
4
7
8
6