tekton ORG66303 User manual

TOOL CART
Assembly Guide
Scan to watch a video of the assembly steps.

EXPLODED VIEW
2
Top Assembly
Panel + Drawer
Assembly
Bottom Assembly
3-drawer tool cart: 2.5 hours
2-drawer tool cart: 2 hours
1-drawer tool cart: 1.5 hours
0-drawer tool cart: 1 hour
Approximate build times:
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USX
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PARTS LIST
Assembly Tools (included)
Torx®is a registered trademark of Acument Intellectual Properties, LLC.
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Bottom Pan (1x) Locking Caster (2x) Caster (2x) Leg Post (4x) Bottom Corner Protector
(4x)
7/16 Inch Locking Nut (16x) T25 Flat Cap Torx®Screw
(8x)
GPan Liner (1x)
Top Assembly (pages 17–22)
Top Pan with Lid (1x) Top Corner Protector - A
(2x)
Top Corner Protector - B
(2x)
Cylinder Mount - Left
(1x)
Back Panel (1x) Side Panel (2x) Bracket - Left
(1x per drawer)
R
Slide with Rail - Left
(1x per drawer)
T25 Button Cap Torx®Screw
(4x per panel, 8x per drawer)
QDrawer Liner (1x per drawer)
A B C
Panel + Drawer Assembly (pages 9–16)*
Bottom Assembly (pages 5–8)
A
MBracket - Right
(1x per drawer)
Drawer (1–3x)
N
IT25 Button Cap Torx®Screw
(8x)
T
XCylinder (2x)
Slide with Rail - Right
(1x per drawer)
O
Cylinder Mount - Right
(1x)
Extra Fasteners
Pan Liner (1x)
Y Z T25 Flat Cap Torx®Screw
(8x)
T25 Torx®High-Torque Screwdriver
#DHT31250
3/8 Inch Drive x T25 Long Torx®Bit Socket
#SHB14425
3/8 Inch Drive x 7/16 Inch Deep 6-Point Socket
#SHD13011
*Tekton Tool Carts are available with or without panels and with zero, one, two, or three drawers.
Some parts quantities vary depending on the specific cart you ordered.

4
When filling the cart, LOAD FROM
THE BOTTOM TO THE TOP,
keeping weight evenly distributed.
When rolling the cart from one location to another,
AVOID OBSTACLES ON THE FLOOR, like small parts or
debris. Use care when crossing seams in concrete floors.
OPEN ONLY ONE DRAWER at a time.
OPERATING
INFORMATION ABOUT YOUR CART
LOADING
Bottom Pan 200 lb.
Top Pan
Weight Capacities
200 lb.
Drawers (if present) 100 lb. per
drawer
Casters 1000 lb. 250 lb.
per caster
NOTE: Included keys work for drawers and lid
• The drawer capacities shown here refer to drawer slide
function, the ability of the drawer slides to move while
bearing weight. DO NOT RELY ON THESE CAPACITIES
ALONE TO AVOID TIPPING.
• When loading, consider the eect of fully extended
drawers. Keep weight evenly distributed. DO NOT
PLACE HEAVY LOADS IN FRONT HALF OF DRAWERS.
• DO NOT SIT OR STAND ON this cart.
• DO NOT ALLOW CHILDREN TO OPERATE
this cart.
• CLOSE AND LATCH ALL DRAWERS before
moving the cart.
• ENGAGE CASTER BRAKES each time the
cart reaches a new location.
USE ONLY ON LEVEL, HARD, SMOOTH SURFACES. Do not use on sloped driveways or rough surfaces.
WARNING: THIS CART MAY TIP OVER CAUSING INJURY OR DEATH.
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1

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TOOL CART ASSEMBLY
Bottom Assembly
Scan to watch the Bottom Assembly steps in this video.
TOOL CART ASSEMBLY

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B
A
STEP 1: Attach all casters to bottom pan
Bottom Pan (1x) Locking Caster (2x)
Cart Progress
Attach locking casters
on the same side.
B
Caster (2x) 7/16 Inch Locking Nut (16x)
F
C
A
Flip bottom pan over and engage locking
caster brakes until assembly is complete.
Rest bottom pan upside down on a soft surface. Attach all casters.
7/16 Inch Deep 6-Point Socket
3/8 Inch Drive Ratchet (not included)

Leg posts have an interior and exterior piece. Insert each leg post so that it STRADDLES the pan edge.
STEP 2: Insert all leg posts
Arrows point up.
B
AUnscrew plugs from each corner
protector and remove corner protectors.
Leg Post (4x)
D
Interior piece slides
down into the pan.
Exterior piece covers
outside pan edge.
Assemble the tool cart on a clean,
level, hard, and smooth surface.
7
Cart Progress
This step can be difficult to get just right.
We recommend watching the Tool Cart Assembly video.

3/8 Inch Drive Ratchet (not included)
T25 Flat Cap Torx®Screw (8x)
STEP 3: Secure leg posts and attach corner protectors to bottom pan
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Bottom Corner Protector (4x)
T25 Button Cap Torx®Screw
(8x)
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BCorrect installation:
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ASecure each leg post using 2 T25 button cap Torx®screws in the top and bottom holes, as shown.
Attach each corner protector using 2 T25 flat cap Torx®screws.
T25 Torx®High-Torque Screwdriver
Cart Progress
Ensure holes are aligned
prior to fastening.
T25 Long Torx®Bit Socket

Panel + Drawer Assembly
Scan to watch the Panel + Drawer Assembly steps in this video.
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If your cart doesn’t have panels and drawers, skip to Top Assembly (page 17).

T25 Torx®High-Torque Screwdriver
Side Panel (2x)Back Panel (1x)
T25 Button Cap Torx®Screw
(4x per panel)
R
K
STEP 4: Attach back panel and side panels to leg posts
Holes are not threaded.
Screws self thread.
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Hole 1,
outside row
Hole 1,
outside row
Hole 12,
outside row
Hole 12,
outside row
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AUse 4 screws to attach the back panel with arrows pointing up.
BUse 4 screws to attach both side panels
with arrows pointing up.
Cart Progress

1/4 Inch Slotted Screwdriver (not included)
STEP 2: Insert all leg posts
Only bend in tabs on the
FRONT RIGHT leg post.
First drawer
1
2
3
4
5
6
7
8
9
10
Second drawer
Third drawer
STEP 5: Bend in leg post tabs for drawer locking mechanism
Bend in tabs to a full 90 degrees, as shown.
Bend two tabs for each drawer
that you plan to install.
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A

12
Bracket - Left (1x per drawer)
STEP 6: Attach all brackets to cart
LBracket - Right (1x per drawer) M
T25 Button Cap Torx®Screw
(4x per bracket)
R
Cart Progress
Bracket placement:
Note arrow orientation
on brackets.
Top drawer
Middle drawer
Bottom drawer
1
2
3
4
5
6
7
8
9
10
11
Front right leg
Right bracket
T25 Torx®High-Torque Screwdriver

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Slide with Rail - Left (1x per drawer)
B
For safer shipping, the slides and rails come assembled.
In this step, they need to be disassembled before being
attached to the brackets in Step 8.
STEP 7: Remove rails from slides
NSlide with Rail - Right (1x per drawer) O
AExtend slide and push the lever to separate the pieces.
Separate the two pieces.
Left slide
Left rail

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STEP 8: Attach slides to brackets
Slide
A
B
Slide ONLY - Left (1x per drawer)
NSlide ONLY - Right (1x per drawer) O
Insert back tab into groove and slide it into place.
Align tab with hole. Twist
and push in until you hear it
snap into place.
Snap!
Attach ONLY the slides to the brackets.
Back left leg
Cart Progress
Front left leg

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STEP 9: Attach rails to drawer(s)
Drawer (1–3x)
P
Rail ONLY - Left (1x per drawer)
NRail ONLY - Right (1x per drawer) O
AInsert back tab into groove and slide it into place.
Slide
Snap!
Rails extend past
the back of the drawer.
Attach ONLY the rails to the drawer(s).
BAlign tabs just below holes and slide up.
You will hear them snap into place.

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STEP 10: Slide in drawer(s)
Drawer (1–3x)
P
Complete steps 7–9 for all brackets before inserting drawers.
If the drawers don’t slide in easily, ensure that the front legs are pointing straight up, not bent outward.
Cart Progress

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Top Assembly
Scan to watch the Top Assembly steps in this video.

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STop Pan with Lid (1x)
STEP 11: Remove corner protectors and set top pan into place
C
BUnscrew plugs from each corner protector
and remove corner protectors.
For safer shipping, the top pan is shipped with
corner protectors attached. In this step, they need
to be removed before setting the top pan in place.
ARest top pan on a soft surface. Open the lid.
Set top pan into place.
Cart Progress

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T25 Flat Cap Torx®Screw (4x)
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TTop Corner Protector - A (2x) Top Corner Protector - B (2x)
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STEP 12: Reattach corner protectors
Cart Progress
B
ASlide corner protectors onto corners and twist into place.
With the lid open, insert 4 screws into front and back of pan, as shown. Leave screws loose until Step 13B.
Slide
1
Twist
2
Front
Back
T25 Torx®High-Torque Screwdriver
Carefully align holes
to prevent cross-threading.

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STEP 13: Insert cylinder mounts
Cart Progress
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B
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Cylinder Mount - Left (1x) Cylinder Mount - Right (1x)
ZT25 Flat Cap Torx®Screw (4x)
ASlide cylinder mounts onto existing screws.
Add 4 remaining screws. Then tighten 4 existing screws.
T25 Long Torx® Bit Socket
3/8 Inch Drive Ratchet (not included)