Telemotive 10K JLTX User manual

U
US SE ER RS S M MA AN NU UA AL L
TELEMOTIVE
APPENDIX E
10K JLTX TRANSMITTER
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Phone: [phone] Fax: [phone]
Website: www.telemotive.com
TCJLTX-1 Rev. C 07/30/2004

Appendix E –10K JLTX Transmitter (Continued)
This page intentionally left blank.

Appendix E –10K JLTX Transmitter (Continued)
WARNING
BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY
INFORMATION IN THIS MANUAL, THE CORRESPONDING 10K SYSTEM MANUAL
(TC10KMOD-0), APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE,
OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO
EQUIPMENT.
E-1.JLTX Transmitter Operation.
Sections E-1.1. through E-1.10. describe the
functional operation of the JLTX. Please refer to
Figure E-1. Typical 10K JLTX Control Layout
for control location.
E-1.2.Key Switch. (For Models So Equipped,
disables power to transmitter circuitry only).
For models so equipped, turning the key off and
removing it will disable the transmitter. Turning
the key switch to on enables power to the
transmitter unit, but does not activate the
transmitter controls or turn on the receiver. The
ON/OFF pushbutton must be pushed to turn the
transmitter and receiver on or off. Under normal
procedures it is recommended that the unit be
turned off with the ON/OFF pushbutton before
turning off the key switch. If the key switch is
Joy Stick Lever
turned off with the transmitter and receiver on,
the key switch must be turned on again to use the
ON/OFF pushbutton or E-STOP.
NOTE
FOR UNITS EQUIPPED WIT A KEY
SWITCH. THE KEY IS TO BE USED FOR
RENDERING THE TRANSMITTER
DISABLED ONLY; IT DOES CONTROL THE
RECEIVER OR POWER TO OR FROM THE
RECEIVER.
E-1.3. “ON-OFF” Push-Button (Turns
transmitter and receiver on and off).
(With the key switch engaged, for units with a
key switch), pressing the ON/OFF push-button
switch turns the transmitter and the receiver on.
If the transmitter is on the BATT MONITOR
H2
H1 B
AUX 1 AUX 3 SEL.
LOW
BATT BATT MONITOR
E. STOP ON-OFF
AUX 2 AUX 4
Figure E-1. Typical 10K JLTX Control Layout
E-1

Appendix E –10K JLTX Transmitter (Continued)
light is on or flashing. Pushing the ON/OFF
pushbutton again will turn the transmitter and
receiver off. If the transmitter is out of range of
the receiver, the receiver will not turn off until it
times outs. (For those units with receiver time-
out-timer set active).
WARNING
DO NOT ASSUME THE POWER IS OFF IN
THE RECEIVER BECAUSE THE
TRANSMITTER IS TURNED OFF. FAILURE
TO FOLLOW THIS WARNING COULD
RESULT IN SERIOUS INJURY OR DEATH
AND DAMAGE TO EQUIPMENT.
E-1.4.“E-STOP”. (For Emergency Stopping
Only).
When depressed all equipment movement is
immediately stopped. The transmitter must be
turned off and on again to restore normal
operation. To be used for emergency stopping
only, not for normal system shut down. The E-
STOP will not function with the optional key
switch turned off.
NOTE
FOR MODELS EQUIPPED WITH THE RED
MUSHROOM E-STOP. AFTER PRESSING
THE E-STOP AND THE EMERGENCY STOP
IS COMPLETED, TWIST THE E-STOP
BUTTON CLOCKWISE TO RELEASE.
FAILURE TO DO SO WILL IMPAIR
BATTERY LIFE OF THE TRANSMITTER
AND KEEP E-STOP ALARM ACTUATED IN
THE RECEIVER.
E-1.5. “BATT MONITOR” Transmitter LED
Indicator.
The transmitter LED (red) indicates on,
transmitting and low battery voltage. A slow
flash rate indicates the unit is on. A rapid flash
rate indicates a unit is transmitting (when a
function or control is activated). If the battery
goes below a safe level the LED will not light,
replace battery immediately.
E-1.6.“LOW BATT” Transmitter Aux. LED
Indicator.
The Transmitter Aux. LED (red) indicates a low
battery. When this LED is illuminated replace
the battery immediately.
E-1.7.Joysticks Or Levers.
To activate motor functions, press and hold the
push-button or lever that corresponds to the
desired motion. To activate higher speed
functions for those models so equipped press the
motion switch or lever a little farther.
E-1.8.“SEL. H1, H2, or B” Rotary Selector
Switch.
This rotary selector switch is used with the main
and auxiliary hoist. Position “H1” activates the
hoist lever to control only the main hoist,
position “H2” gives activates the hoist lever to
control only the auxiliary hoist and position “B”
activates the hoist lever to control both the main
and auxiliary hoist at the same time in tandem.
E-1.9. “AUX 1, AUX 2, AUX 3 and AUX 4”
Auxiliary Switches.
These switches activate special function relays
that control such items as such as alarms or
lights depending on how the receiver is wired.
The switches are momentary and activate the
function as long as depressed.
E-1.10. Time-Out-Timer.
Unless this function is disabled the transmitter
will turn itself off if not used for 15 minutes.
E-2.Transmitter Switch Programming.
Sections E2.1. through E2.4. describe transmitter
Switches SW3 and SW4 Programming. (See
Figure E-2 for physical location of transmitter
switches SW3 and SW4).
E-2.1. Transmitter Switch Programming for
Switch SW3.
E-2.1.1. SW3 Position 1 External Code Plug
Enable. (Turn “ON” to enable external code
plug).
For those models with external code plug this
switch enables the external code plug. The
switch causes the internal code plug to be read.
E-2

Appendix E –10K JLTX Transmitter (Continued)
E-2.1.2. SW3 Position 7 Tilt Switch Enable –
(Turn “ON” to enable tilt switch for those
units so equipped).
Switch SW3-position 7 turn “ON” to enable Tilt
Switch.
E-2.1.3. SW3 Position 8 Time-out-timer
Disable. (Normally keep turned “OFF”).
The transmitter has an approximate 15-minute
time-out-timer. If the transmitter is not used for
over 15 minutes it will shut down. This
transmitter time-out-timer function is transmitter
dip switch selectable. SW3 position 8 disables
the time-out-timer. Turning SW3-8 “ON”
disables the time-out-timer.
E-2.2. Transmitter Switch Programming for
Switch SW4.
E-2.2.1. SW4 Position 1-2 Mode Enable.
(Standard Mode 1 keeps 1-2 turned “OFF”).
E-2.2.1.1. SW4 Position 1-2 Mode Enable.
10K12 Systems.
Mode 1, SW4 1-2 all “OFF”. The 10K12 single
speed system comes standard configured this
way from the factory with three motion controls
and six auxiliaries (controlled by the toggle
switches). The 10K12 2-speed system comes
standard configured this way from the factory
with three 2-speed controls and three auxiliaries
(controlled by the toggle switches, the rotary is
non-functional).
Mode 2, SW4 1 turned “OFF” and SW4 2 turned
“ON”. The 10K12 2-speed system configured
this way is able to control four 2-speed motion
controls and no auxiliaries (bridge, trolley, main
and aux hoist). The rotary selector switch
functions are H1 main hoist, H2 aux hoist and B
both main and aux hoist (the toggle switches are
non-functional).
Mode 3, SW4 1 and 2 turned “ON”. The 10K12
2-speed system will control up to 5 motors using
the rotary selector switch. This mode
reconfigures two of the 10K12 auxiliary outputs
(Aux 1 and Aux 2) to be external motor select
functions by the rotary switch. In this mode the
auxiliary toggle switch Aux 1 and Aux 2 is
disabled. When the rotary switch is in the H1 or
H2 position Aux 1 relay or Aux 2 relay will pull
in respectively whenever trolley or hoist
pushbuttons are pressed. When the rotary switch
is in B position both Aux 1 and Aux 2 relays will
pull in.
E-2.2.1.2. SW4 Position 1-2 Mode Enable.
10K16-24 Systems.
Mode 1, SW4 1-2 all “OFF”. The 10K16 3-speed
system comes standard configured this way from
the factory with three 3-speed controls and four
auxiliaries. The 10K24 3-speed system comes
standard configured this way from the factory
with five 3-speed controls and four auxiliaries.
Mode 2, SW4 1 turned “ON” and SW4 2 turned
“OFF”. The 10K24 configured this way gives
hoist, trolley and bridge with independent select
functions. The system utilizes separate select
relays with common speed and direction.
Mode 3, SW4 1 turned “OFF” and SW4 2 turned
“ON”. The 10K24 configured this way is four
motor 3-speed selectable by the rotary switch.
Two hoists, one trolley and one bridge with main
hoist (H1), auxiliary hoist (H2), and “both” (B)
main and auxiliary hoists are selectable by the
rotary switch.
E-2.2.2. SW4 Position 3 Disable Tandem for
hoist and trolley. (Normally keep turned
“OFF”).
For cranes with auxiliary hoists and/or trolleys,
turning this switch “ON” disables the transmitter
selector switch “B” position (both function) that
selects tandem operation of hoist or trolley.
E-2.2.3. SW4 Position 4 Invert Crane Select
Aux. Outputs. (Normally keep turned
“OFF”).
For cranes that use the select function only,
turning this switch “ON” inverts the select
function operation so that the relay closes for the
unselected function.
E-2.2.4. SW4 Positions 5-7 Extended Crane
Control.
E-2.2.4.1. SW4 Positions 5-7 Extended
Crane Control for Stepped Systems.
(Standard all “OFF”).
The 10K JLTX transmitter is available with
extended crane control configurations. These
options are switch configurable on the
transmitter. The eight-position dip switches SW3
E-3

Appendix E –10K JLTX Transmitter (Continued)
and SW4 on the transmitter can provide all
configurations with a single transmitter CPU
EPROM for a particular transmitter style. The
programming tables for the transmitter extended
crane control configurations are found in the
Telemotive Series 10K12/24 Radio Control
system manual. In this manual three sections
apply Appendix A, Table 1 for 10K12/18
systems, Appendix B, Table 1 for 10K16
systems or Appendix B, Table 2 for 10K24
systems. In these sections if the JLTX is not
specifically listed use the switch programming
guide for the configurations labeled SLTX.
E-2.2.4.2. SW4 Positions 5-7 Extended
Crane Control for Stepless Systems.
(Standard all “OFF”).
The 10K JLTX Stepless transmitter is available
with extended crane control configurations.
These options are switch configurable on the
transmitter. The eight-position dip switches SW3
and SW4 on the transmitter can provide all
configurations with a single transmitter CPU
EPROM for a particular transmitter style. The
programming tables for the transmitter extended
crane control configurations are found in the
Telemotive Series 10K12/24 Radio Control
System Manual Supplement Appendix D. In
these sections if the JLTX is not specifically
listed use the switch programming guide for the
configurations labeled SLTX.
E-3.Replacement Transmitter EPROM’s.
All 10K JLTX transmitters use CPU EPROM
part numbers as listed below:
Model Number Control Type System EPROM Firmware
10K12SM02J1 Two speed 10K12 FW2880-0 FW3019-1
10K12SJ02J1 Two speed 10K12 FW2880-0 FW3019-1
10K16SM03J2 Three speed 10K16 FW2881-0 FW3020-1
10K16SJ03J2 Three speed 10K16 FW2881-0 FW3020-1
10K24SM03J1 Three speed 10K24 FW2879-0 FW3018-1
10K24SJ03J1 Three speed 10K24 FW2879-0 FW3018-1
10K24SM05J1 Five speed 10K24 FW2882-0 FW3021-1
10KS1207J2 Stepless 10K12 FW2883-0 FW3022-1
10KS1607J1 Stepless 10K16 FW2885-0 FW3024-1
10KS2407J1 Stepless 10K24 FW2884-0 FW3023-1
10KS1202J2 Stepless Hoist, 2-SPD Bridge/Trolley 10K12 FW2886-0 FW3025-1
10KS1220J2 Stepless Bridge/Trolley, 2-SPD Hoist 10K12 FW2887-0 FW3026-1
10KS1603J1 Stepless Hoist, 3-SPD Bridge/Trolley 10K16 FW2889-0 FW3028-1
E-4

Appendix E –10K JLTX Transmitter (Continued)
E-4.10K JLTX Transmitter Board Setup
Information.
The 10K JLTX Transmitter Board is shown in
Figure E-2. Refer to paragraphs E.4.1 through E-
4.8 for setups.
J27 to
E-4.1. Cable Connections.
For re-cabling the unit the bold italicized labels
above in Figure E-2 correspond to the connection
points for controls, inputs and indicators. Plug
appropriate controls, inputs and indicators into
their corresponding labeled connectors.
E-4.2. Setting Access Code.
The access code is set at the factory and should
not be changed unless absolutely necessary. If a
spare transmitter unit is used, the receiver unit
access code should be changed to match the
access code of the spare transmitter unit. Access
codes are printed on a white label on the outside
of any transmitter and may be matched to “A”
and “B” on the receiver microcomputer module
without having to open the transmitter housing.
Figure E-2. 10K JLTX Transmitter Board.
Switch SW2 (B) in the transmitter must match
switch S4 (B) on the receiver microcomputer
module and switch SW1 (A) in the transmitter
must match switch S5 (A) on the microcomputer
module.
E-4.2. To Check Data.
1). For data input use Data pin on RF Module.
2). Use RF SW pin on RF Module for External
Trigger input.
3). Use TP2 for Ground.
E-4.3. Battery Monitor.
Factory reset to 5.8 Volts not adjustable.
E-4.4. Analog Voltage Reference.
Controls lever and joystick range. V+ (TP3)
factory adjusted with RPOT3.
E10607
TP2
GND
TP1
TP3 RPOT2
OFF
8---------1
SW1 “A”
OFF
8---------1
SW2 “B”
OFF
8--
SW
-------1
3 “C”
SW4 “D”
8---------1
OFF
Tilt Switch
(Optional) E10607
J10 LOW BATT.
J25 E. STOP
(scan)
J19 (Aux 12)
(Aux 11)
(scan)
J18 (Aux 10)
(Aux 9)
(scan)
J14 (Aux 8)
(Aux 7)
(scan)
J13 AUX 6
AUX 5
(scan)
J12 AUX 4
AUX 3
(scan)
J11 AUX 2
AUX 1
J15 ON-OFF
(scan)
J35 (Aux 16)
(Aux 15)
(scan)
J17 (Aux 14)
(Aux 13)
J1 BATT.
MONITOR
TROLLEY Motor Motor J24 J20
B
RIDGE 2HOIST 4 Motor 6Motor Key Switch Battery Input
1 3 5 7
J22
J2 J3 J4 J5 J6 J7 J8
J26
R
RF F
M
MO OD DU UL LE E
E
E1 13 36 65 53 3- -X X
E
EP PR RO OM M
D
D
A
A
T
T
A
A
R
R
F
F
S
S
W
W
J16
TP4 +5V
J28
J27
To Multiple Code
P
lu
g
Board E10611
J27 to J1, J28 to J2
Hoist Rotary
Selector Switch
J9 Firmware Loading Connector
Firmware
Number Label
E-5

Appendix E –10K JLTX Transmitter (Continued)
E-5. Batteries.
Two batteries are available, a disposable alkaline
battery BT107-0 and a rechargeable NiMH
BT108-0. The single unit charger for the BT108-
0 is E10674-0. Please follow local regulations
for the disposal of any battery product.
The “LOW BATT” red LED will flash briefly
just before transmitter shuts down due to low
battery. If this light flashes, then replace the
battery immediately. The flashing red “BATT
MONITOR” LED flashes rapidly during
transmit, slowly when unit is ON and turns out
when battery is low.
E-6. Intrinsically Safe.
Certain models of the JLTX are intrinsically safe
and these are clearly marked so on the bottom of
the case. To maintain the intrinsically safe rating
an intrinsically safe battery must be used.
Intrinsically safe batteries are labeled
intrinsically safe. Connect your Telemotive
representative for the part number of the
intrinsically safe battery for your transmitter.
WARNING
FOR INTRINSICALLY SAFE PRODUCTS
ONLY QUALIFIED TRAINED SERVICE
PERSONNEL ARE ALLOWED TO PERFORM
REPAIRS. FAILURE TO USE APPROVED
SERVICING TECHNIQUES AS WELL AS
TELEMOTIVE APPROVED PARTS FOR
INTRINSICALLY SAFE PRODUCTS COULD
CREATE A SAFETY HAZARD. IF THERE IS
ANY QUESTION AS TO WHOM IS
QUALIFIED, WHAT PARTS TO USE OR
PROPER SERVICE PROCEDURES PLEASE
CONTACT YOUR TELEMOTIVE
REPRESENTATIVE. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN
SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
E-7. Replacement Parts.
The following pictures on pages E-7, through E-
9 detail replacement parts for the JLTX.
WARNING
FOR PRODUCT MODELS LISTED IN
COMPLIANCE WITH UL, CSA AND ANSI
INTRINSICALLY SAFE STANDARDS, DO
NOT ATTEMPT TO REPAIR WITHOUT
USING TELEMOTIVE APPROVED
REPLACEMENT PARTS. FAILURE TO DO
SO COULD VOID LISTING AND CREATE A
SAFETY HAZARD. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN
SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
E-8. Joystick and Levers.
Please note should the lever and joysticks need
servicing, please contact Telemotive.. These are
environmentally sealed switches, tested for
millions of cycles and should not need
replacement under normal conditions.
WARNING
DISASSEMBLING THE JOYSTICK OR THE
LEVER WITHOUT PROPER TRAINING AND
EQUIPMENT COULD DESTROY THE SEAL
AND DAMAGE THE SWITCH CAUSING
IMPROPER OPERATION. FAILURE TO
FOLLOW THIS WARNING COULD RESULT
IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
E-9. JLTX Transmitter Firmware.
EPROMs are not used in the JLTX Transmitter
Board Rev. F and higher; firmware (software) is
stored internally in non-volatile flash memory.
Software updates are done in the factory through
the firmware loading connector. A firmware
version label on the board indicates the software
version loaded into flash memory.
.
E-6

Appendix E –10K JLTX Transmitter (Continued)
E-7
RF Module
E13653-X
TX CPU
E1060
7
-0
LED Bracket
MP1062
9
-0
2 LEDs DS2714-0
2
C
a
b
l
es
W
A1043-8
2 Screws
H1006-0
PCB Bracket
MP1060
7
-0 4 Screws PCB
H1
9
50-0
Cable
W
A1042-10
FWXXXX
-
O
Firmware part
n
u
m
be
r la
bve
l
.
Firmare Loading
Connector or
EPROM
see Section E-3 for
Part Numbers.
Internal Antenna
(Mounted in Bottom Housing)
E10197-1
Optional
Key Switch
A231-204
SW A233-0
B
oo
t H634-0
SW. A235-1
Kn
ob
MP10604-0
Key
MP135-1
Switch
A232-203
Boot MP10661-0
Knobs
Round MP634-M
Cylinder MP630-M
Square MP632-M
Hex MP633-M
Boots
Boot Lever MP1066-0
Boot Joystick MP1065-0
Boot Retaining Springs
Spring Lever MP2301-0
Spring Joystick MP2300-0
E STOP
Mushroom Locking Style
A236-0
Red Pushbutton Style
(located were optional
keyswitch is shown)
Switch A236-0
Boot H635-0

Appendix E –10K JLTX Transmitter (Continued)
E-8
Multiple Code Plug
Board E10611 (optional)
with 2 H1950-0 screws
4 Screws, PCB Mount
H1
9
50-0
SW Cable
W
A1042-10
Insulator PCB
MP10636-0
PCB Mount Bracket
MP1060
7
-0 4 Screws H1904-0
4
W
a
s
h
e
r
s
H1
97
6-0
Housing Top
MP1061
7
-M
Battery
BT107-0 Alkaline (disposable)
BT108-0 NiMH (re-chargeable)
E10674-0 Charger for BT108-0
Battery Bracket
MP10644-0
5 Screws
H2101-0
Housing Bottom
E10616-0

Appendix E –10K JLTX Transmitter (Continued)
E-9
MP10619-0
Waist Bel
t
MP10620-0
N
eck Strap