Temptronic Thermostream tp04100a User guide

(217) 352-9330 | [email protected] | artisantg.com

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TP04

OOA

Interface

Applications Manual

Revision

Scope

Manual

This manual contains procedures for

general and advanced operation, assembly,

interfacing, interconnecting, preventive maintenance

and

remote operation

parameters.

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TP04100A

Interface

Applications

Rev

0611

5/98

TEMPTRONlC

CORPORATION

1998

Temptronic Corporation

All

Rights Reserved

The text of this publication, or any part thereof, may not be reproduced or transmitted in any

form or by any means, electronic or mechanical, including photocopying, recording, storage in

an information retrieval system, or otherwise, without prior written permission of Temptronic

Corporation.

The software program contained within the Model TP04100A ThermoStreamB System for

operation of this system isprotected by copyright laws that pertain to computer software. Use of

this software does not authorize de-compiling, disassembling or reverse engineering to gain

access to the program code. Temptronic Corporation does not authorize any copying, changing,

or other use of this software.

Notice

Patents have been granted and/or patent applicationsare pending or are in process of preparation

on all Temptronic Corporation developments.

The material in this manual is for informational purposes only and is subject to change without

notice.

Temptronic Corporation assumesno responsibilityfor any errorsthat may appear

this manual.

Temptronic Corporation warrants this product as covered in the Warranty statement included at

the rear of the

Interface

Applications Manual

and at the rear of the

Service Manual.

Printed in

USA

The following are trademarks of TemptronicCorporation,Newton, Massachusetts:

ThermochuckB Thermo~pot~ ~hermo~ogger"" MiniDomeTM

Thermo~orne~ ~hermo~tream@ ThermoLabm Minizone'"

ThermoSocketB Thermo~one~ ThermoFixtureB ThermoMapTM

ThermoComm"

Manual

Number:

LM01910

TemptronicCorporation

55Chapel

Street,

Newton,

02160

U.S.A.

Tel:

(617) 969-2501

FAX:

(617) 969-2475

line:

http://www.temptronic.com

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Rev

A: 0611

5/98

TP04100A Interface

Appl~cations

TEMPTRONIC

TCQPORATION

CONTENTS:

Sections

This "Contents:

Sections" is followed by a "Contents: by Headings" which lists the major

headings of each Section. For detailed Tables of Contents, Lists of Figures, and Lists of Tables,

see the beginning of each Section.

Front Matter

Sections

Safety Precautions

...

.ix

GeneralData

....

Section One

Preparationfor Use

....

SectionTwo

System Operation..

...

SectionThree

Remote Interfaces

...

..Section

Four

RoutineMaintenance

.....

SectionFive

Back Matter

Warranty

Registration Cards

PerformanceReport

Reader comments Card

Index

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TP04100A Interface

Applications

Rev

08/25/99

TEMPTRONIC

(:Gurr,=,T1,j-

Rev

08/25/1999

Page

2-14:

added Step 9, LockingCollar;

Page 2-15: inserted Drawing 13996B,shows LockingCollar

Page iv: added Document Control table

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Rev

A: 0611

5/98

TEMPTRONK:

CiR?OPAilC,N

TP04200A Interface

Applications

CONTENTS:

Headings

For detailed tables of Contents. Figures. and Tables. see the beginning of each Section

FrontMatter

SafetyPrecautions

English

....

Frangais

....

Deutsch

.....

Espafiol

....

xix

Text

GeneralData

1.1

Contents

.....

1-1

1.2

Figures

.....

1-1

1.3

Tables

.....

1-1

1.4

Introduction

...

1-3

1.5

System Software:Local and Remote Control

....

1-5

1.6

Registration Cards,

Performance

Report, Warranty

...

1-7

1.7

Specifications

....

1-7

1.8

System Model Number Designation

...

.l.9

Preparationfor Use

2.1

Contents

.....

2-1

2.2

Figures

....

2-2

2.3

Tables

.....

2-2

2.4

Introduction

.....

2.3

2.5

Receipt of Shipment

.....

2-3

2.6

PlacementRequirements

.....

2-5

2.7

UnpackingInstructions

....

2-7

2.8

Overheat Safety: SF1 and SF2 Sensors

.....

2-9

2.9

Assembly Instructions

.....

2-10

2.10

Thermal Cap, Thermal Shroud, Purge Air: Attach

.....

2-11

Wand Adjustable Stand: Assembling

.....

2-14

2-12

System1njut

Output Panels

.....

2. 18

2-13

Main Power Connection

......

2.2 1

2-14

Air Connection

.....

2.21

2-1

Static,Moisture, TemperatureExtreme Protection

.....

2-23

2-16

TurnkeyTest Enclosures

......

2-28

2-17

Thermocouples: Interfacing and Attaching

......

2-30

2-18

Remote Control Communications

.....

2-38

2-19

Initial Start.Up, Check Out, Shut $own

.....

2.40

2.20

Repackaging

.....

2-42

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TP04100A Interface

Applications RevA: 0611

5/98

SystemOperations

.....

3.1

Contents:by Headings 3-1

....

3.2

Contents:Detailed 3-3

3.3

Figures

....

3-5

3.4

Tables

.....

3-5

.....

3.5 System Overview 3-7

3.6

Local Operations

.....

3-9

3.7

User Interface

....

3-13

....

3.8

System Shutdown 3-17

....

3.9

System Startup 3-19

...

3-10 Top Menu Screen(ProgramOperation Mode) 3.20

.....

3-11

ConductingTests 3-23

3.12

SettingUp Tests

.....

3-27

.....

3-13

Main Air Mode Test Setup 3.40

.....

3.14

DUT Mode Test Setup 3-42

3-15

Configure System

.....

3-44

3-16

Error Messages

.....

3-46

.....

3-17 ScreenTree Flow Diagram (Thirteen Screens) 3.48

Remote Interfaces

4.1

Contents

.....

4. 1

4.2

Figures

.....

4-1

.....

4.3 Tables 4. 1

4.4

Introduction

.....

4-3

4.5

SerialInterface

.....

4-4

4.6

Parallel Bus Interface

.....

4.5

4.7

Start Test (ST)/End of Test (EOT)/Stopon First Fail (SFF)

.....

4.6

Host Interface Commands

.....

4-9

RoutineMaintenance

5.1

Contents

.....

5-1

5.2

Figures

.....

5-2

5.3

Tables

.....

5-2

5.4

Introduction

.....

5-3

5.5

Inspectionand Cleaning

.....

5-5

5.6

Maintenance Log

.....

5-7

5.7

Air Filter Element Servicing

.....

5.8

Thermocouple Input Access

.....

5.11

5.9

Verification:Air, DUT T, DUT

Sensors

....

5-13

5.10

Calibration

.....

5-21

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Back

Matter

Warranty

Registration Cards

PerformanceReport

Reader Comments Card

Index

Rev

A: 0611

5/98

TP04100A

Interface

Applications

vii

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TP04100A Interface

Applications

Reader

Notes

RevA:

0611

5/98

Use this page to record any notes. Use the "Reader Comments" card at the back of thi

submit any comments to Temptronic Corporation. s manual to

Use this space for system userloperator sketches

...

Vlll

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RevA: 0611

5/98

TEMPTRONIC

CF"3PbTON

SAFETY

PRECAUTIONS

Safety Precautions For OperatingPersonnel

TP04100A Interface

Applications

Symbols:

Caution,

High Voltage,

Hot Surface,

Cold Surface

&'i

l,Oi

Preventive Maintenance

Symbol

WARNING

Operating personnel should perfom only the procedures described and recommended in this

manual. Only qualified service personnel familiar with the electrical shock hazards present inside the

equipment should perform disassemblyor corrective maintenance of the equipment.

WARNING

To avoid shock hazard, the equipment must be grounded with an adequate earth ground in

accordance with local electricalcodes.

WARNING

The locations of potentially dangerous voltages and other hazards such as hot surfaces are

identified and labeled on the equipment. Be careful to observe these warnings when installing, operating,

maintaining, or servicingthe equipment.Observe all warnings given in this manual.

WARNING

Make sure to turn off the

(ac) line power and the compressed air to the TP04100A System

before attemptingto access or servicethe air filters. Do not perform this serviceunless qualifiedto do so.

WARNING

Exposed surfaces in and around the output nozzle and thermal cap of the system can operate

at extremely hot and cold temperatureswhich are unsafe to touch.

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TP04100A Interface

Applications Rev

0611

5/98

WARNING

The parts contained inside the thermal wand operate at extremely hot and cold temperatures

unsafe to touch. Do not perform any maintenance inside the thermal wand assembly until the system is turned

off and disconnected. Wait until thermal wand parts have reached a safe and stable temperature near ambient.

WARNING

When connecting thermocouple sensors to the Device Under Test (DUT), electrically isolate

the sensors to protect operators from contact with any DUT site hazardous voltages.

CAUTION

Some of the packing materials in the TP04100A shipment may be a source for Electrostatic

Discharge (ESD) potential. Do not unpack in the vicinity of ESD sensitive components.

CAUTION

Observe the precautions given on the equipment and within this manual to prevent damage to

the equipment.

CAUTION 3:

Before connecting the TP04100A to its electrical source, check that the

(ac) voltage and

frequency to be supplied to the TP04100A are correct for those listed on its data plate (located on the rear

panel ofthe controller cabinet).

CAUTION

Always hold the thermal wand firmly while positioning or re-positioning the stand

arm

CAUTION

Use proper handling and packaging procedures for ESD sensitive circuit boards. Assume that

all circuit boards are the ESD sensitivetype.

CAUTION

Unauthorized personnel should not remove from the equipment those panels that are provided

for protection and/or cooling and/or require a tool to remove.

CAUTION

Use suitable Clean Dry Air (CDA) compressed air supply for the TP04100A system a) to

prevent premature fouling of the filterlregulator assembly provided with the system, b) to prevent ice forming

within the cooling module and possibly reducing or obstructing output air flow. Improper air supply quality

can lead to possible damage to system internal operating components.

CAUTION 8:

Properly install, use and maintain the filterlregulator assembly provided with the TP04100A

system. Doing so prevents moisture and/or compressor oils from being introduced into operating components

of the system. If left unchecked, this can cause damage to the system not covered under warranty.

CAUTION 9:

The two thermal runaway Safety sensors (SF1 and SF2), located on the rear panel, must remain

plugged in for normal operation. If SF2 is not plugged in when the system is powered On, then an internal fuse

must be replaced by qualified service personnel before normal operation can resume. Only qualified service

personnel should disconnect SF1 and/or SF2.

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.,"

Rev

A: 06/15/98 TP04100A

Interface

Applications

CONSIGNES

SECURITE

POUR LE PERSONNEL EXPLOITANT

Symboles: A. Attention,

Haute tension,

Surface chaude,

Surface froide

SymboleAttention, MaintenancePreventive

AVERTISSEMENT

Le personnel de service ne doit effectuer que les opCrations dCcrites et

recommandCes dans ce manuel. Seul un personnel de service qualifik, familiarisd avec les risques

d'Clectrocution prCsents

l'intkrieur de 1'Cquipement est habilitk

procCder au dkmontage ou

la maintenance

corrective de 1'Cquipement.

AVERTISSEMENT

Pour Cviter tout risque d'Clectrocution, lYCquipementdoit Stre mis

la terre

l'aide

d'une prise de terre adCquate conformCment aux codes Clectriqueslocaux.

AVERTISSEMENT 3

Les endroits prCsentant des tensions potentiellement dangereuses et autres risques

tels que les surfaces brQlantessont identifiks sur 1'Cquipement. Veiller

respecter ces mises en garde lors de

I'installation, de l'utilisation, de la maintenance ou de l'entretien. Respecter tous les avertissementscontenus

dans ce manuel.

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TP04100A

Interface

Applications RevA:

06115198

AVERTISSEMENT

Veiller

couper l'alimentation Clectrique (c.a.) et I'arrivCe d'air comprimC du

syst&meTP04100A avant d'essayer d'accCder aux filtres

air ou d'effectuer leur entretien. Ces entretiens

doivent Ctre exclusivementconfiCs

un personnel qualifiC.

AVERTISSEMENT

Les surfaces exposCes

I'intCrieur et autour de la buse de sortie et du capuchon

thermique peuvent atteindre des tempiratures de fonctionnement extrCmement ClevCes ou basses, dangereuses

au toucher.

AVERTISSEMENT

Les pikces internes de 1'ClCment thermique peuvent atteindre des tempCratures de

fonctionnement extrCmement ClevCes ou basses, dangereuses au toucher. N'effectuer aucun entretien

IYintCrieurde l'ensemble dYC1Cmentthermique tant que le syst6me n'a pas CtC mis hors tension et dCbranchC.

Attendre que les pi6ces de 1'ClCment thermique aient atteintune tempCrature stable et sans danger, proche de la

temp6rature ambiante.

AVERTISSEMENT

Lors de la connection des dCtecteurs

thermocouple au dispositif en cours d'essai

(DUT), isoler Clectriquement les dCtecteurs afin de protkger les opCrateurs de tout contact avec des tensions

dangereuses d'un site DUT.

ATTENTION

Certains matCriaux d'emballage utilisCs pour I'expCdition du TP04100A peuvent Ctre une

source de dCcharge Clectrostatique. Ne pas dCballer

proximitt! d'appareils sensibles aux decharges

Clectrostatiques.

ATTENTION

Respecter les mises en garde apposCes sur 1'Cquipement et contenues dans ce manuel pour

Cviter des dommages

'Cquipement.

ATTENTION

Avant de brancher le TP04100A sur sa source d'alimentation Clectrique, verifier que la

tension (c.a.) et la frCquence correspondentaux valeurs indiquCes sur la plaque signalktique (se trouvant sur le

panneau arrikre du boitier du contreleur).

ATTENTION

Toujours maintenir 1'ClCment thermique fermement lors du positionnement ou du

repositionnement du bras de stand.

xii

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TEMPTRONlC

CORPORATION

Rev

A: 0611

5/98

TP04100A Interface

Applications

ATTENTION 5

Utiliser les procidures de manipulation et d'emballage adequates pour les cartes de circuit

imprime sensibles aux dCcharges Clectrostatiques. PrCsumer que toutes le cartes de circuit imprim6 sont

sensibles

1'Clectricitt statique.

ATTENTION

Les panneaux conpspour la protection etlou le refroidissement etlou exigeant l'usage d'un

outil pour &re dCposCs ne doivent pas StreretirCs par un personnel non autorise.

ATTENTION

Utiliser une alimentation d'air comprimC sec etpropre

(CDA)

pour le systeme TP04100A a)

afin d'Cviter l'encrassement prGmaturC des filtreslde l'ensemble rCgulateur fournis avec le systeme, b) pour

empecher la formation de givre

lYintCrieurdu module de refroidissement et la rCduction ou l'obstruction

Cventuelle du dCbit d'air de sortie. Une qualit6 inappropriCe d'alimentation d'air peut entrainer un

endommagement Cventuel des composants internes de fonctionnementdu systbme.

ATTENTION

Installer, utiliser et entretenir correctement l'ensemble de filtrelregulateur fourni avec le

systhme TP04100A pour empCcher lapCnCtration de I'humiditC et/ou des huiles du compresseur dans les

composants actifsdu systeme. Si ces precautions ne sont pas prises, le systeme peut subir des dommages qui

ne sont pas couverts par la garantie.

ATTENTION

Les dewdktecteursde sCcuritC en cas de fuite thermique (SF1 et SF2), situCs surle panneau

arriere, doivent rester branch& pour assurer un fonctionnement normal. Si SF2 n'est pas branch6 lors de la

mise en marche du systhme, un fusible interne doit Ctre remplace par du personnel d'entretien qualifiC pour

retrouver un fonctionnement normal. Seul du personnel d'entretien qualifiC est autorisC

deconnecter

SF1

et/ou SF2.

xiii

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TP04100A Interface

Applications Rev

0611

5/98

Reader)

Notes

Use this page to record any notes. Use the ''Reader Comments" card at the back of this manual to

submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

xiv

41A-FRL.doc

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Rev

A: 0611

5/98

TP04100A Interface

Applications

RHEITSHINWEISEF[~RBEDIENUNGSPERSONAL

Symbole:A. Vorsicht,

Hochspannung,

HeiBe Oberflache,

Kalte Oberflache

i,WG

t.10

!!G7

Vorbeugende

Wartung

WARNUNG

Das Bedienpersonal darf nur die in diesem Handbuch beschriebenen und empfohlenen

Verfahren anwenden. Eine Demontage der Einrichtung bzw. konektive Wartungsmal3nahrnen an ihr sollte(n)

nur von qualifiziertem Servicepersonal ausgefuhrt werden, das mit den elektrischen Gefahrdungen innerhalb

der Einrichtungvertraut ist.

WARNUNGZ:

Um eine Gefsihrdung durch elektrische Schlage zu vermeiden, mul3 die Einrichtung

entsprechend den lokalen elektrischenVorschriftenuber eine adaquateMasseleitung geerdet sein.

WARNUNG

Die Orte 'potentiell gef~licherSpannungen und anderer Gefsihrdungen, z.B. heil3er

Oberflachen, sind an der Einrichtung mit Etiketten gekennzeichnet.Beim Installieren, Bedienen, Warten bzw.

bei Servicearbeiten an der Einrichtung sind diese Warnungen sorgfaltig

befolgen. Es sind alle in diesem

Handbuch aufgefiihrten Warnungen

beachten!

WARNUNG

Es ist

gewahrleisten, da13 Netzspannung und Druckluft zum System

TP04100A

abgeschaltet sind, bevor Sie die Lufifilter beriihren bzw. Servicearbeitenan ihnen ausfuhren. Servicearbeiten

diirfen ohne diesbezuglicheQualifikationnicht ausgefuhrtwerden.

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TP04100A

Interface

Applications

Rev

A: 0611

5/98

2".

TEMPTRONIC

CO%FOl?AilON

WARNUNG

Zugangliche Oberflachen von Ausgangsdiise und Wmehaube des Systems konnen extrem

heilje und kalte Temperaturenaufweisen, die eine Beriihrung nicht zulassen.

WARNUNG

Auch Teile innerhalb der Wmewand konnen extrem heil3e bzw. kalte Temperaturen

aufweisen, die eine Beriihrungnicht zulassen. In der Whnewand diirfen keine Wartungsarbeiten durchgefuhrt

werden, bevor das System abgeschaltet und getrennt ist. Warten Sie, bis die Teile der Whnewand eine sichere

und stabile Temperaturnahe der Umgebungstemperaturerreichthaben.

WARNUNG

Beim Anschlieljen der Thermoelement-Sensorenan die getestete Vorrichtung PUT)mussen

die Sensoren elekcrisch isoliert werden, damit das Personal vor Kontakt mit gefsihrlichen Spannungen am

DUT-Ort geschutzt ist.

VORSICHT

Einige Verpackungswerkstoffe des TP04100A konnen eine Quelle elektrostatischer

Aufladung sein. Entpacken Sie nicht in der Nahe elektrostatischempfindlicher Bauteile.

VORSICHTZ:

Beachten Sie die in der Einrichtung selbst und in diesem Handbuch angegebenen

Schutzmaljnahmen,um die Einrichtung vor Beschadigungzu bewahren.

VORSICHT

Vor dem Anschlieljen des TP04100A an die Netzspannung ist

uberpriifen, ob die

anliegende Wechselspannung und Frequenz den fur das TP04100A auf seinem Leistungsschild (an der

Riickseite des Steuerteils)angegebenen Werten entspricht.

VORSICHT

Beim Positionierenoder Verstellen des Stativarmsist die Wmewand stetsfestmhalten.

VORSICHT

env vend en

Sie die geeigneten Handhabungs- und Verpackungsverfahren fur elektrostatisch

empfindlicheLeiterplatten. Setzen Sie hierbei voraus, dal3 alle Leiterplatten elektrostatischempfindlichsind.

VORSICHT

Nicht hierzu bevollmachtigtes Personal darf keine Leiterplatten aus der Einrichtung

entfernen, die fur den Schutz undtoder die Kiihlung vorgesehen sind undtoder ein Werkzeug fur ihre

Entfernung benotigen.

xvi

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Rev

A: 0611

5/98

TP04100A Interface

Applications

VORSICHT

Geeignete saubere und trockene Druckluft firdas TP04100A-Gerat verwenden, damit es a)

keiner friihzeitigen Verfaulung der Filter-Reglerbaugruppe des Gerats und b) zu keiner Frostbildung im

Kaltemodul kommt, die den Luftausgangsstrom reduzieren oder blockieren konnte. Eine unzureichende

Qualitat der Lukversorgung kann die internen Teile des Geratsbeschadigen.

Vorsicht

Die mit dem System TP04100A mitgelieferteFilterIReglerbaugruppe ist vorschriftsmaf3ig

installieren, einzusetzenund zu warten. Dadurch wird das Eindringen von Feuchtigkeit undloder

Kompressorol in die Baugruppen des Systemsverhindert. Im Vernachlassigungsfall kann das zu einer

Beschadigung des Systemsf~en,die nicht in die Garantieanspriicheeinbezogen ist.

VORSICHT

Die beiden

ijberhitzung-sicherheitssensoren

(SF1 und SF2) auf der riickwwigen Wand

miissen bei normalem Betrieb mit Kappen verschlossen bleiben. Wenn SF2 beim Einschalten des Gerats nicht

verschlossen ist, mulj die interne Sicherung durch berechtigtes Servicepersonal ausgetauscht werden, bevor

der normale Betrieb aufgenommen werden kann. Nur berechtigtes Servicepersonal darf SF1 undloder SF2

abtrennen.

xvii

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TP04100A Interface

Applications

Rev

A: 0611

5/98

Reader

Notes

Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to

submit any commentsto Temptronic Corporation.

Use this space for systemuserloperatorsketches

xviii

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Rev

0611

5/98

TP04100A Interface

Applications

TEMPTRONlC

lRDORAllOtl

D. PRECAUCIONES DE SEGURIDAD PARA EL PERSONAL DE

OPERACIONES

Simbolos:A. Precaucih,

Alta tensibn, C. Superficie caliente, D. Superficiefria

DVG

210

!!Us7

Simbolode Mantenimiento Preventivo

ADVERTENCIA

El personal de operaciones debe ejecutar hicamente 10s procedimientos de

mantenimiento o reparaci6n descritos

recomendados en este manual. Unicamente personal calificado, que

conozca a fondo 10s riesgos de choques elkctricos que se podrian presentar dentro del equipo, debe ser

permitido efectuarprocedimientos de desmontajeo mantenimientocorrectivo.

ADVERTENCIA

Para evitar riesgos de choques el&ricos, el equipo deberii estar puesto a tierra con una

conexi6nadecuada atierra fisica, de acuerdo con 10s c6digoselCctricos locales.

ADVERTENCIA

Los lugares donde existen tensiones peligrosas

otros riesgos, tales como superficies

calientes,esthsefialadoscon r6tulos

descripcionesen el equipo. Observe cuidadosamenteestas advertencias

durante la instalaci6n,operaci6n7mantenimiento o a1 efectuar reparaciones del equipo. Observe tambikn todas

las advertencias contenidasen este manual.

xix

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