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Tennant 9008069 Training manual

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IB 9008539 (08- 2015) 1
INSTRUCTION BULLETIN
No. 9008539
Machine: T16
Published: 08- 2015
Rev. 01
NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the
Parts List in the appropriate place in the machine manual for future
reference. Retaining the Parts List will make it easier to reorder
individual parts and will save the cost of ordering an entire kit.
NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
Installation instructions for kit number 9008069
SYNOPSIS:
This kit contains the parts needed to install the front light kit on T16 scrubbers.
Please follow step-by-step instructions.
SPECIAL TOOLS / CONSIDERATIONS: NONE
(Estimated time to complete: 1 hour)
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, used machine components
such as batteries and fluids in an environmentally safe way according
to local waste disposal regulations.
Always remember to recycle.
PREPARATION:
1. Park the machine on a clean level surface,
turn off the machine, and remove the key.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off
machine, and remove key.
2. Disconnect the battery cable from the
machine.
WARNING: Always disconnect battery
cables from machine before working on
electrical components.
INSTALLATION:
1. Remove the head headlight disk and grommet
from the front shroud. Set the grommet aside.
Discard the headlight disk. (Fig. 1)
Remove and discard
headlight disk
Remove
and set
grommet
aside
Front shroud
FIG. 1
IB 9008539 (08- 2015)2
2. Install the grommet removed from the front
shroud in the previous step onto the headlight.
(Fig. 3)
NOTE:If necessary, use soapy water to help
make installing the grommet onto the headlight (1)
easier.
3. Pull the main wire harness headlight
connector out through the hole in the front of
the front shroud and connect the headlight
connector to the headlight (1). (Fig. 3 / Fig. 4 /
Fig. 5)
4. Install the headlight assembly (1) into the front
shroud. (Fig. 3)
NOTE:Do not complete Step 5 through Step 10
and proceed to Step 11 if the machine is equipped
with a reverse light / backup alarm. The light
switch is already properly wired for the front
headlight if the machine is equipped with the
reverse light / backup alarm option.
5. Remove the hardware holding the left console
panel to the front shroud and set the
hardware aside. (Fig. 3)
6. Carefully pull the left console panel from the
front shroud. Take care to not break any wire
connections when pulling the panel from the
shroud. (Fig. 3)
7. Remove the hole plug from the left console
panel and discard the plug. (Fig. 3)
8. Insert the switch (4) into the left console
panel. (Fig. 3)
9. Connect the main wire harness to the switch
(4).(Fig.3/Fig.4/Fig.5)
10. Reinstall the left console panel onto the front
shroud. (Fig. 3)
11. Remove the hardware holding the electrical
panel to the front shroud. Set the hardware
aside. (Fig. 3)
12. Carefully pull the electrical panel from the
front shroud. Take care to not break any wire
connections when pulling the panel from the
shroud. (Fig. 3)
13. Insert the 2.5- Amp circuit breaker (3) into the
electrical panel (CB12). (Fig. 2 / Fig. 3)
FIG. 2
14. Insert the 15- Amp circuit breaker (5) into the
electrical panel (CB11). (Fig. 2 / Fig. 3)
15. Install a circuit breaker boot (2) onto the
2.5- Amp circuit breaker (3) and 15- Amp
circuit breaker (5). (Fig. 2 / Fig. 3)
16. Connect the main wire harness to the
2.5- Amp circuit breaker (3) and 15- Amp
circuitbreaker(5).(Fig.3/Fig.4/Fig.5)
17. Reinstall the electrical panel onto the front
shroud. (Fig. 3)
18. Reconnect the battery cable to the machine.
19. Start and test the machine. Turn on the light
switch and check the headlight to ensure it
functions.
IB 9008539 (08- 2015) 3
1
2
3
4
Electricalpanel
Front shroud Left console
panel
Grommet
Remove and
discard hole plug.
Install switch (4)
into switch
location
Set hardware aside
Left console panel
Front shroud
2
5
FIG. 3
IB 9008539 (08- 2015)4
FIG. 4
IB 9008539 (08- 2015) 5
FIG. 5
IB 9008539 (08- 2015)6
Bill Of Materials For Light Kit, Front, CI [T16] - 9008069
Ref.
Tennant
Part No. Description Qty.
o9008069 Light Kit, Front, CI [T16] 1
Y1 1048096 Headlight, 36VDC, LED, UL 1
Y2 1064191 Boot, Circuit Breaker 2
Y3 1064184 Circuit Breaker, 02.5a, Resettable 1
Y4 377084 Switch, Rocker, Prgrsv 1
Y51064188 Circuit Breaker, 15.0a, Resettable 1
TENNANT COMPANY
P. O. Box 1452
Minneapolis, MN 55440-1452