Terramite TSS38 Guide

Courtesy of Machine.Market

Copyright ©2007 Terramite Corporation
1.1
WWW.TERRAMITE.COM/SAFETY
1.800.428.3772
Intl. 1 .304.776.4231 Charleston, WV/USA
PARTS MANUAL
Read Operators Manual For Safety &
SECTION ONE: INTRODUCTION/INFORMATION
Table of Contents ........................................................................... 1.1
SECTION TWO: SAFETY GUIDELINES, MACHINE OPERATION AND
SERVICE
Safety Guidelines, Machine Operation
and Service .................................................................................. 2.1
Safety Guidelines ................................................................ 2.2 to 2.4
When Operating The Street Sweeper ........................................... 2.5
Hazards and Hazardous Areas ...................................................... 2.5
Transporting the Street Sweeper with a Trailer ......................... 2.6
Towing the Street Sweeper ................................................ 2.7 to 2.8
Storing the Street Sweeper ............................................................ 2.9
Engine Operating Instructions ......................................... 2.9 to 2.10
Weather Considerations ............................................................... 2.10
Periodic Service ............................................................................ 2.11
Engine Oil Service ........................................................................ 2.11
Hydraulic System Service ........................................................... 2.12
Street Sweeper Lubrication ......................................................... 2.13
Battery and Tires ......................................................................... 2.13
Paint and Cleaning ......................................................... 2.13 to 2.14
Trouble Shooting ............................................................ 2.14 to 2.15
Machine Operation Control Location .......................... 2.15 to 2.16
Lubrication and Maintenance Chart ............................. 2.16 to 2.17
Service and Maintenance Points ................................................. 2.17
Machine Trouble Shooting &
Hydraulic Component Check-Out ......................................... 2.17
Proper Care and Use of Broom Wafers ...................................... 2.18
Broom Core Removal/Wafer Replacement ................................ 2.19
Setting and Adjusting Broom ...................................................... 2.20
SECTION THREE: PARTS
Operator's Position & Wafers ....................................................... 3.1
View from Right Side of Operator's Position .............................. 3.2
View from Left Side of Operators Position ................................. 3.3
View of Front with Tow Bar Extended ........................................ 3.4
View of Tow Bar in Detail ............................................................ 3.5
View of Lower Front ..................................................................... 3.6
View of Front ................................................................................. 3.7
View of Right Front ....................................................................... 3.8
View of Right Side Front ............................................................... 3.9
View of Right Side Front ............................................................. 3.10
View of Left Side Front ............................................................... 3.11
View of Left Side .......................................................................... 3.12
View of Right Side Brush Assembly .......................................... 3.13
View of Left Side Brush Assembly ............................................ 3.14
View of Lower Right .................................................................... 3.15
View of Lower Left ...................................................................... 3.16
View of Dash ................................................................................ 3.17
View of Under Dash .................................................................... 3.18
View of Behind Dash ................................................................... 3.19
View of Underside of Dash ......................................................... 3.20
View from Back of Operator's Seat Left Side ........................... 3.21
View from Inside Rear Panel ....................................................... 3.22
View of Rear Engine Area ........................................................... 3.23
Rear View of Transmission/Pump Assembly ............................ 3.24
Left Side View of Transmission/Pump Assembly .................... 3.25
View of Under Seat Area ............................................................. 3.26
View of Lock Out & Left Side Brush Assembly ....................... 3.27
Front Fork Assembly .................................................................. 3.28
Water System Routing ................................................................. 3.29
Sprayer Parts ................................................................................ 3.30
Brush Core .................................................................................... 3.31
Front Hub ..................................................................................... 3.32
Pivot Bearing Weldment Assembly ............................................ 3.33
Broom Mount Weldment ............................................................. 3.34
Brush Bar Assembly .................................................................... 3.35
Brush Bar Cylinder ...................................................................... 3.36
Brush Core Motor Mount .......................................................... 3.37
Brush Core Plate & Block For Motor Assembly ..................... 3.38
Spray Bar Assembly .................................................................... 3.39
Brake Hub Assembly ................................................................... 3.40
Brake Hub Assembly ................................................................... 3.41
Hoses Set Sweeper Parker Valves .............................................. 3.42
Hose Set Sweeper Saver Dantoss Valves ................................... 3.43
Hoses 6 ft. Sweeper ..................................................................... 3.44
Low Pressure Filter Assembly & High Pressure ...................... 3.45
Ground Drive Assembly ............................................................. 3.46
Gear Pump Part # 66000 Gas/66001 Diesel ............................. 3.47
Hyrdastatic Transmission ........................................................... 3.48
Hyrdastatic Transmission ........................................................... 3.49
110A Brush Motor Exploded View Parker ................................ 3.50
Kubota Engine .............................................................................. 3.51
Hydraulic Oil Change and Type Specifications ........................... 3.52
SECTION FOUR: HYDRAULICS
Hyraulic Schematic #1, Main Propel Drive V1 .......................... 4.1
Hyraulic Schematic #2, Steering/Auxiliary V1 ............................ 4.2
Hyraulic Schematic #3, Broom Drive V1 .................................... 4.3
Hyraulic Schematic #1, Main Propel Drive V2 .......................... 4.4
Hyraulic Schematic #2, Steering/Auxiliary V2 ............................ 4.5
Hyraulic Schematic #3, Broom Drive V2 .................................... 4.6
Hyraulic Schematic #1, Main Propel Drive V3 .......................... 4.7
Hyraulic Schematic #2, Steering/Auxiliary V3 ............................ 4.8
Hyraulic Schematic #3, Broom Drive V3 .................................... 4.9
Wiring Diagram for DIODE Engine ............................................ 4.10
Wiring Diagram Cat Engine ......................................................... 4.11
Wiring Diagram Cat Engine ......................................................... 4.12
Wiring Diagram Cat Engine ......................................................... 4.13
Wiring Harness Diagram for the Kubota Engine ....................... 4.14
SECTION FIVE: DECALS
Right Side from Operators Position ............................................. 5.1
Left Side from Operators Position ............................................... 5.2
Right Side from Operators Position ............................................. 5.3
Tow Bar .......................................................................................... 5.4
Dash ................................................................................................ 5.5
SECTION SIX: TRANSLATIONS
Translations .......................................................................... 6.1 to 6.6
SECTION SEVEN: INDEX
Index ..................................................................................... 7.1 to 7.3
Table of Contents
RECORDS
Serial Number _________________________
Model# ______________________________
Engine Type: __________________________
Engine Serial Number: __________________
Accessories: ___________________________
____________________________________
____________________________________
____________________________________
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Copyright ©2007 Terramite Corporation
2.1
WWW.TERRAMITE.COM/SAFETY
USA 1.800.428.3772
Intl. 1 .304.776.4231 Charleston, WV/USA
PARTS MANUAL
Read Operators Manual For Safety
Service Operations
&
1. Read all decals (See Decal Section) and manuals
before starting and/or operating the Terramite Street
Sweeper.
2. Do not make any adjustments or repairs or operate
if parking brake does not work, repair the parking
brake, first, before making any adjustments or other
repairs to this street sweeper.
3. Parking brake must be set before engine is started
and after it is stopped.
4. Protective eye wear must be worn while operating/
servicing/adjusting this machine or when working
within 100 feet of the Terramite Street Sweeper.
5. The Terramite Street Sweeper must not be operated
if any person is within working range of the sweeper
and/or is not wearing proper protective safety attire.
6. You must disengage both rear wheel lock outs before
making any repairs or adjustments.
7. Repairs and or adjustments must not be made with
the engine running. Otherwise, the operator must
be in his seat with parking brake set, wheel lock-
outs disengaged and wearing seat belt.
8. Do not start the Terramite Street Sweeper before
inspecting both transmission return to neutral springs.
Do not start if spring are not in place and functioning.
9. When servicing any electrical component, always
disconnect the negative battery cable first.
Safety Guidelines, Machine Operation and Service
10. Safety eye protection and attire must be worn when
servicing battery.
11. Never "Jump-Start" the Terramite Street Sweeper.
12. Industrial accepted safety practices must be followed
while operating/adjusting/repairing the Terramite
Street Sweeper.
13. Towing vehicle must meet or exceed all Federal/State/
Local laws for GVWR, lighting and hitch
requirements for all places machine will be operated.
14. Do not disconnect any hydraulic hose or fitting until
all hydraulic oil has cooled to ambient temperature
and machine is turned off. Then move valve handle
6 times in both directions to relieve residual pressure.
15. Do not change direction of the machine quickly.
Machine must come to a complete stop before
changing directions.
16. Do not tow this machine unless the front tire clears
the ground at least 6 inches, and the broom is properly
hooked up to an adequate tow vehicle.
17. Use only Federal, State or Locally recommended
Tow Bar Safety chains.
18. Machine must not be started/serviced or operated
unless you have read and fully understand the
manuals.
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Copyright ©2007 Terramite Corporation
2.2 WWW.TERRAMITE.COM/SAFETY
Charleston, WV/USA
USA 1.800.428.3772
Intl. 1 .304.776.4231
Read Operators Manual For Safety PARTS MANUAL
Service Operations
&
Important
In this section there are very important safety rules
that you must be aware of before operating any
Terramite product. When you see the symbol next
to a headline, it will indicate that the paragraph
contains important safety information.
For the Beginner
Regardless of whether you have purchased or rented a
Terramite Street Sweeper to perform a job that you wish
to complete as
quickly as pos-
sible, it is manda-
tory that you read
through the oper-
ating sections of
this manual before
operating the
machine. The few
minutes it will take
will not only give
you a solid basis for learning to operate the Terramite Street
Sweeper correctly, but you will have the assurance that
you are operating the machine in a safe manner. We have
made every effort to make the Terramite Street Sweeper
the safest machine of its kind in the industry, but that is as
far as we can go. The rest is up to you. Please help us by
carefully reading this handbook and complying with its
safety suggestions.
If You Must Use the Terramite
Street Sweeper Right Now
Without question it is to your advantage and safety that
you take the time to follow the operator training suggestions.
Only with some guidance can you expect to become a
master at the controls of a Terramite Street Sweeper in a
reasonably short period. However, if this is not possible,
first read the operating and safety rules section of the
handbook, then at least practice for about twenty minutes.
Just getting used to how the controls function will make
your first attempt at working with the machine far more
pleasurable, productive and, most important, safe.
Safety Guidelines
Suggested Training for the Beginner
We believe you will find the training procedures an
interesting and very rewarding experience. As you read
through the Operator’s Handbook, you will note that it is
as much a safety guide as it is an instruction manual.
Learning the various functions of the machine in a
programmed order is the most logical approach to becoming
a safe and skilled operator. It will take a little time but it
will undoubtedly be the best investment in time and money
you can make as a new Terramite Street Sweeper operator
and/or owner. Only when the operator has mastered the
controls of the machine and is in full command of its
capabilities will the owner fully realize the rewards of his
investment. Only after the operator has full knowledge of
the safety considerations of the Terramite Street Sweeper,
which are covered in this handbook, should he be allowed
to operator the machine.
Do I Need an Instructor?
At this point, it is only natural that there be some concern
as to whether or not you are taking on something that should
require an instructor. There is bound to be some question
in your mind as to whether you can possibly hurt the
machine or the machine can hurt you. The answer to both
questions is definitely YES, but not likely. As to the machine,
we have designed the Terramite Street Sweeper to protect
itself from exceeding its own limits. As to the operator,
we have made every effort to design and build the
Terramite Street Sweeper with your safety in mind. As to
the beginner, we have no record of anyone being seriously
injured while learning to use a Terramite Street Sweeper
and, to the best of our knowledge, the vast majority have
accomplished it pretty much on their own. However, we
feel the first step is to read the Operator’s Handbook. This
should give you some basis for determining whether you
may need personal instruction. If you feel you do, contact
your local dealer or call Terramite Corporation: 1-800-428-
3772.
We have your Safety in Mind.
Our experience would indicate that most beginners just
climb aboard and start pushing controls. Although it says
something about how easy it is to operate the Terramite
Street Sweeper, it completely ignores the safety aspects
of operating the machines. Even if you have someone
assisting you in learning to operate the Terramite Street
Courtesy of Machine.Market

Copyright ©2007 Terramite Corporation
2.3
WWW.TERRAMITE.COM/SAFETY
USA 1.800.428.3772
Intl. 1 .304.776.4231 Charleston, WV/USA
PARTS MANUAL
Read Operators Manual For Safety
Service Operations
&
Sweeper, you will have no way of knowing to what degree
they have prepared you as to the safety considerations of
the machine. READ THE HANDBOOK! It may not
cover every situation, but it covers those we believe to be
most important.
An Excellent Safety Record
In our constant reference to safety, we are well aware that
we are creating a false impression that the Terramite Street
Sweeper is a dangerous machine to operate. Regardless,
our continuous emphasis on safety is intentional, in the hope
of making you a safety minded operator. The Terramite
Street Sweeper has an excellent safety record, but as with
a powerful automobile in the wrong hands, it can be very
dangerous. Like the automobile, it is mostly a matter of
knowledge, attitude and respect for your own safety and
the safety of others that determines the degree of risk.
Driving the Terramite Street Sweeper
Note: Throughout this publication the word “drive” will
mean to operate the Terramite Street Sweeper from one
place to another. “Operate” will refer to all other functions.
Pre-Operation Inspection
Before starting the engine, check the fuel as well as the
engine and hydraulic oil levels, then made a walk-around
inspection to determine that everything appears normal.
The most important single thing you can do to increase the
life of the Terramite Street Sweeper is to properly lubricate
the pivot pins. When new, the pivot pins should be lubricated
every fours hours the first 20 hours, and every eight hours
thereafter. If you are going to haul the Terramite Street
Sweeper to a job, it is usually a good idea to perform the
pre-operation inspection before leaving for the job site.
This should include starting the engine and testing each
control of the Terramite Street Sweeper as well as driving
the Terramite Street Sweeper forward and backward. Do
not operate the Terramite Street Sweeper if you believe
that there might be a problem. Some minor problems can
become major problems if not attended to.
Hydraulic Pressure Considerations
As this may be your first experience with a machine that
functions primarily through hydraulic pressure, it is
imperative that you be aware of the danger of putting your
hands close to any part of the hydraulic components of the
machine while the engine is running or within two minutes
after being shut down. Be aware that escaping fluid under
pressure can be sufficient force to penetrate the skin,
causing serious personal injury. Fluid escaping from a very
small hole can be almost invisible. Therefore, we
recommend that you wear heavy work clothes that will
fully cover your body, leather work gloves and safety eye
protection when placing your hands around or near hydraulic
lines or fittings while under pressure. If you suspect a
leak, it can be quickly detected using a piece of cardboard
or wood. If injured by escaping fluid, go to the Emergency
Room of the nearest hospital. Be certain to inform them
that this type of injury can cause serious infection or a
reaction such as gangrene. If there is no hospital in the
area, call a physician immediately.
Being Mentally Prepared
Now, before attempting to operate the machine, read
through the following paragraphs involving driving the
Terramite Street Sweeper and be sure you have a good
mental picture of just what you are about to do and how
you will do it. Please note that our only goal in this first
session is for you to become familiar with the feel of driving
a Terramite Street Sweeper and using its' controls.
The Hydraulic Transmission
The Terramite Street Sweeper is a very simple machine to
operate but somewhat different than driving a car or truck.
This is because everything on a Terramite Street Sweeper
is driven by hydraulic pumps. The movements of the
broom head, the power steering and even the drive wheels
are the result of hydraulic pressure developed by these
pumps. The pump is driven by the diesel engine. The
drive wheels are powered by a hydrostatic transmission.
This transmission is a fluid drive device that provides
variable flow at a constant RPM from the engine to develop
the range of driving speeds used in performing the
Terramite Street Sweeper’s tasks. Only when you wish
to bring the Terramite Street Sweeper up to its maximum
road speed or maximum sweeping power will you need to
increase the engine RPM. For most work, all we do is set
the throttle at about 3/4 power, or a little less, and leave it.
The ground speed and direction of the Terramite Street
Sweeper is controlled by the hydrostatic transmission and
Forward/Neutral/Reverse valve.
Just a Little Does It
By lightly depressing the foot pedal we develop maximum
torque, which develops power like the low gear of a manual
Safety Guidelines (continued)
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2.4 WWW.TERRAMITE.COM/SAFETY
Charleston, WV/USA
USA 1.800.428.3772
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&
transmission in a truck. As we depress the foot pedal
further, the engine RPM remains about the same, but the
Terramite Street Sweeper picks up speed over the ground.
The big difference between driving the Terramite Street
Sweeper and a truck is that if you want power to start up
a hill, you need only depress the foot pedal about a third of
the way forward, not to the floor. If you want speed, you
start off with a small amount of pedal and keep increasing
as the speed builds up and the required torque decreases.
No Gear Shift
When the drive pedal is in neutral position, it’s like applying
a brake. Anytime the engine tends to slow, let up on the
pedal a little. You have to experience it to appreciate it.
Although somewhat different in its control, the hydrostatic
transmission is very easy to use and very forgiving. It
takes only minutes to get used to, and is simpler to use
than an automatic transmission in an automobile.
Some “Don’ts”
Excessive RPM can damage the engine and make the
controls overly responsive. Do not change the relief valve
settings. They are factory set for best machine
performance. Do not go from forward to reverse or reverse
to forward without pausing at neutral. It may damage the
drive train.
Getting Started
Now we are ready to get aboard. Make certain that there
is no oil on the steps, which might cause you to slip and
fall. Your seat may be adjusted to different positions by
pulling the lever located under the seat on the right. Before
starting the engine, be sure to fasten your seat belt.
Terramite Corporation believes that a seat belt should be
worn at all times.
Some Never, Never, Nevers
Never use the Terramite Street Sweeper for a job it wasn’t
intended to do. Never use any other part of the machine
as work platform or a personnel carrier. Never allow
anyone to be under, or even close to the broom or any part
of the sweeper. Never touch the hydraulic components
when, or right after, the machine has been working. They
reach temperatures in excess of 200 degrees and can give
you a severe burn.
Slow Down, Speed Kills
Be particularly alert when backing or working in crowded
areas. Always operate the Terramite Street Sweeper at a
safe speed, keeping in mind your safety and that of any
other people working in the area.
Not Too Much at One Time
As a beginner, this practice will require your total
concentration. Therefore, while learning to use the street
sweeper, we recommend that you do not put in over half
an hour of practice without a half-hour break. Confusion
and panic can be brought on from mental exhaustion, which
can occur very rapidly until the use of the controls becomes
a somewhat automatic reaction. Long sessions, requiring
extreme concentration, can be potentially dangerous.
Working on a Slope (Use Extreme
Caution)
Now we will cover one of the most important considerations
in operating the Terramite Street Sweeper. Naturally, you
will be working on some degree of ground slope much of
the time unless you live in very flat country. We feel it is
extremely important that we impress upon you just how
treacherous a slope can be when using this machine,
particularly under certain conditions. If you operate on a
hillside that is slippery and/or steep enough that there is
any question that the Terramite Street Sweeper will not be
able to maintain braking action, you will be taking your life
in your own hands. Unless you are absolutely sure that
you can accomplish the work without risk, do not attempt
it. A slick surface, such as dry leaves on even a slight
grade, may cause your rear tires to slide out of control
without any braking action whatsoever.
Emergency Procedures
Before working a hazardous area such as a hillside, take
time to consider every possible problem you might
encounter. Be sure you are mentally prepared for any
situation and know exactly what you might do in an
emergency. Remember, panic is your worst enemy, and
panic usually comes when you are caught completely off
guard and unprepared. Safety conscious operators run
through emergency procedures before operating under any
conditions that give them concern.
Safety Guidelines (continued)
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Copyright ©2007 Terramite Corporation
2.5
WWW.TERRAMITE.COM/SAFETY
USA 1.800.428.3772
Intl. 1 .304.776.4231 Charleston, WV/USA
PARTS MANUAL
Read Operators Manual For Safety
Service Operations
&
When Operating the Street Sweeper
First Aid and Fire. Keep a fire extinguisher and a first aid
kit nearby and know how to use them.
Loose Clothing. Never take chances by wearing loose
clothing, watches or rings. Keep clothing and hands away
from moving parts.
Only Room for One. When in operation, only the operator
should be permitted on the machine.
Mounting the Machine. Always mount your machine
from the side. Put one foot on the machine at a time. Never
mount from the rear or while the engine is running. Before
you start the engine, always fasten the seat belt. When in
operation, do not jump either on or off the machine. Never
mount or dismount a moving machine.
Starting the Terramite Street Sweeper. Do not attempt
to start or operate the Terramite Street Sweeper except
from the operator’s station. Never operate the controls from
the ground, as this could result in serious injury or even death.
Prevent Accidental Starting. Disconnect the negative
wire from the battery. Put a Lock Out Tag on the machine
while being serviced. Remove key.
Other Battery Considerations. Do not use the battery
charger as a booster to start the engine. Never disconnect
Hazards and Hazardous Areas
Approved Container. Always use an approved container
when handling and storing diesel fuel or solvents.
When Loading Fuel. Never fill the fuel tank while
smoking, when near an open flame or with the engine
running. Leave room for fuel expansion, 1-1/2 to 2 inches.
Replace fuel cap securely.
Cleaning Parts. Never use gasoline or diesel fuel for
cleaning parts. Always use a nonflammable solvent.
Overhead Wires. Watch for overhead wires and cables.
Never touch the wires with any part of the machine. If
you contact an electric line, stay on your machine until
help arrives, if you are not being shocked. If you have to
jump from the machine, make sure you are not touching
the machine as you hit the ground.
Two Men, if Possible. When working in hazardous areas,
be extremely alert. If possible, two men should work
together, one operating the machine and the other directing
him and watching for dangers. Develop a hand signal
system or use hand signals shown on page 1.4.
Unventilated Area. Never operate the Terramite Street
Sweeper in an unventilated area. Carbon monoxide and
methane gas are colorless and odorless.
Explosion. Sparks can come out of the muffler or the
electrical system. Do not operate the machine in areas
where there are flammable vapors or dusts that are of the
nature that would cause an explosion.
the battery when the engine is running. Never attempt to
charge a frozen battery. An explosion may occur.
Operating at Excessive Speed. Operating unit at
excessive speeds increases the danger of personal injury.
Do not change the governor setting or tamper with
components which may increase speed.
Excessive Hydraulic Pressure. Do not raise the hydraulic
pressure beyond 2200 PSI. Components may become
overloaded and break, causing serious injury. This also
shortens the life of your machine.
Excessive Tire Pressure. Never exceed maximum
recommended tire pressure, as serious injury or even death
may result.
Relief Valve Settings. Do not change the relief valve
settings. They are factory set for the best machine
performance and safety. If it becomes necessary to adjust
this setting, refer to the Terramite Street Sweeper Service
Manual for the proper procedure.
Parking Machine. Always park your machine on level
ground with parking brake engaged.
Prevent Fire. Be cautious of fire when operating in dry,
dead grass or brush.
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Copyright ©2007 Terramite Corporation
2.6 WWW.TERRAMITE.COM/SAFETY
Charleston, WV/USA
USA 1.800.428.3772
Intl. 1 .304.776.4231
Read Operators Manual For Safety PARTS MANUAL
Service Operations
&
Transporting the Street Sweeper with a Trailer
General Considerations
Proper Towing Equipment. It is important that you use
a truck that is capable of towing the trailer and the Terramite
Street Sweeper, and that it is equipped with the proper tie-
down equipment for securing it to the trailer. When on a
road or highway, at night or during the day, use accessory
lights and an SMV (Slow Moving Vehicle) sign for adequate
warning to other drivers. In this regard, check state and
local regulations.
Do Not Wrap Chains Around Cylinder Rods.
This may scar or bend them.
MAXIMUM TOWING SPEED WITH A
TRAILER IS 60 MPH
Trailer Size and Type
The trailer you select should have a load carrying capacity
of at least 7000 pounds with a tandem axle, and at least 14
feet long. You will need to check with State authorities as
to whether electric or hydraulic surge brakes are permitted.
Loading Can Be Tricky
After setting the truck’s emergency brake and blocking
the wheels of the truck and the trailer, drive the machine
slowly onto the trailer. Keep in mind that the weight of the
Terramite Street Sweeper going onto the trailer may raise
the rear of the truck off the ground, causing the truck,
trailer and Terramite Street Sweeper to roll forward.
Driving onto a tilt bed trailer can also be very tricky as the
trailer bed will likely slam down, tending to make you
overcompensate by going backwards, thus causing the
trailer to seesaw back and forth.
Securing the Terramite Street
Sweeper to a Trailer
Once the Terramite Street Sweeper is positioned on the trailer,
block each side of the front and rear tires. Using chains, bind
it to the trailer. There are binding rings welded onto the frame
under the engine and on the front. Always put the binders
toward the front and the rear, never straight out. The machine
may shift if the binders are placed at 90 degree angles.
Measure the height of the machine on the trailer so you will
know the minimum height under which you can pass.
CAUTION!
Always place the load binder handles on the right so you
can tighten them down without exposing yourself to oncoming
traffic. It is good practice to use a piece of tie wire to keep
the handle from flying up. Be careful if you use a cheater
bar to lock binders down. Fingers have been broken when
the binder flings over center. A ratchet binder is the best,
followed by over center binders. Come alongs are not very
safe due to their poor construction. Make sure all loose
items are secured. Be sure to check tightness after you
start, and periodically as you travel, as the load may shift.
Towing Considerations for the
Terramite Street Sweeper
At highway speeds, if there is too much weight on the
back of the trailer, it may suddenly and without notice start
whipping violently back and forth. This can be very
dangerous and is caused by not having enough weight on
the tongue. It can be corrected by properly positioning the
Terramite Street Sweeper on the trailer. Too far forward
may produce more weight than the hitch or even the truck
can handle; whereas, too far back can be dangerous, as
described above. It is a good idea to go to a weigh station,
and after determining the best position, mark where to park
the wheels. You must also be careful as to just where you
place any additional cargo you may take along. Most trailer
manufacturers recommend that 10% of the weight be on
the tongue.
CAUTION!
Test the braking capabilities of the truck and trailer
combination on the first clear stretch of road. Most brake
controllers can engage the trailer brakes independently of
the towing vehicle’s brakes. This feature can be used to
help straighten out a skid.
Safe Towing Practices
SAFETY FIRST! Always maintain extra distance from
the vehicles in front of you and allow extra room when
turning corners. Make lane changes slowly to keep the
load from shifting, and let other drivers, who may be in
your blind spot, get out of your way. Periodically check
your trailer and safety equipment. Remember, you are
towing the equivalent of a small pickup truck behind you.
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USA 1.800.428.3772
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&
4. Remove the tow bar lower locking pin (See Figure 4).
5. Start sweeper engine. Helper uses tow bar lift valve
(See Figure 5) to raise tow bar to towing truck height.
6. Connect tow bar to towing truck and secure.
7. Use tow bar lift valve to raise front of sweeper until
the tow bar lower locking pin can be replaced and
secured.
8. Attach safety chains and light cord to towing truck.
9. Place broom assembly in up position and secure with
its chain.
10. Turn off engine, release parking brake, and disconnect
lock out hubs (See Figures 6 & 7).
11. Drain water tanks (See Figure 8).
12. To prepare broom for service after towing, reverse
order of these instructions.
CAUTION!
Test the braking capabilities of the truck with sweeper prior
to driving on the road.
Safe Towing Practices
SAFETY FIRST! Always maintain extra distance from
the vehicles in front of you and allow extra room when
turning corners. Make lane changes slowly, and let other
drivers, who may be in your blind spot, get out of your
way. Periodically check your sweeper and safety
equipment. Remember, you are towing the equivalent of a
small pickup truck behind you.
Towing the Street Sweeper
General Considerations
Proper Towing Equipment. It is important that you use
a truck that is capable of towing the sweeper. When on a
road or highway, at night or during the day, use accessory
lights and an SMV (Slow Moving Vehicle) sign for adequate
warning to other drivers. In this regard, check state and
local regulations.
Do Not Wrap Chains Around Cylinder Rods.
This may scar or bend them.
MAXIMUM TOWING SPEED IS 60 MPH
Attaching Sweeper To Towing Truck
1. Park truck on level ground, turn off engine, and set
parking brake.
2. Drive sweeper near truck. Turn off sweeper engine,
set sweeper parking brake (See Figures 1 & 2).
3. Remove tow bar upper locking pin (See Figure 3)
and place tow bar in line with sweeper (See Figure
4). Re-attach tow bar upper locking pin, making
sure its secure
WARNING!
To prevent injury have someone assist in the removal of
the tow bar upper locking pin and lowering of the tow bar.
Courtesy of Machine.Market

Copyright ©2007 Terramite Corporation
2.8 WWW.TERRAMITE.COM/SAFETY
Charleston, WV/USA
USA 1.800.428.3772
Intl. 1 .304.776.4231
Read Operators Manual For Safety PARTS MANUAL
Service Operations
&
FIGURE 3
TOW BAR
UPPER LOCKING
PIN
FIGURE 4
TOW BAR
IN LINE WITH SWEEPER
FIGURE 5
TOW BAR
LIFT VALVE
TOW BAR
LOWER
LOCKING PIN
TOW BAR
TOW BAR
FIGURE 1
PARKING BRAKE
DISENGAGED
FIGURE 2
PARKING BRAKE
ENGAGED
FIGURE 6
LOCK OUT HUB
ENGAGED
FIGURE 7
LOCK OUT HUB
DISENGAGED
FIGURE 8
WATER TANK
DRAIN
Courtesy of Machine.Market