Tetra Pak Frigus SF 300-C1 User manual

Frigus SF 300-C1
Z1320313-01en
Operation Manual
OM
Doc. No. OM-Z1320313-01en.book
WARNING
Read and follow all safety precautions before working on or near
this equipment.
Read all safety precautions throughout this manual and on safety
signs attached to this equipment. Failure to follow all safety
precautions could result in death or serious injury.

Copyright © 2006 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any means
without written permission from Shanghai Tetra Pak Hoyer Ice Cream Machinery Co., Ltd..
and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
This document was produced by:
Shanghai Tetra Pak Hoyer Ice Cream Machinery Co., Ltd.
1018 Dong San Li Qiao Road
100125 Shanghai
P.R.China
Additional copies can be ordered from Tetra Pak Parts or the nearest Tetra Pak office. When ordering
additional copies, always provide the document number. This can be found in the machine specification
document. It is also printed on the front cover and in the footer on each page of the manual.
Doc. No. OM-Z1320313-01en.book
Issue 2006-10

This manual is valid for:
Series No./ Machine No. Sign.
OM
Operation Manual
Frigus SF 300-C1
Z1320313-01en
Issue 2006-10
Doc. No. OM-Z1320313-01en.book
Shanghai Tetra Pak Hoyer Ice Cream
i Introduction
ii Safety Precautions
1 Operation
A list of all optional equipment, optional
kits, and rebuilding kits that this manual is
valid for is found on the next page.
A list of all optional equipment, optional
kits, and rebuilding kits that this manual is
valid for is found on the next page.

Valid for:

Update Log for Doc. No. OM-Z1320313-01en.book
This table shows all changes made to this manual, such as kits installed
and pages added or removed.
Date Installed Kit Added Pages
(Doc. No.) Removed Pages Signature

Date Installed Kit Added Pages
(Doc. No.) Removed Pages Signature

1 - 1 (16)
i Introduction

1 - 2 (16)
i Introduction
General informations about Introduction section
This chapter contains basic information about this manual
and related Tetra Pak equipment.

Table of Contents
1 - 3 (16)
T
i Introduction
i.1 About the introduction chapter . . . . . . . . . . . . . 1 - 6
i.2 Abbreviations and Terminology . . . . . . . . . . . . 1 - 7
i.3 Manual information . . . . . . . . . . . . . . . . . . . . . . 1 - 8
i.3.1 Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
i.3.2 Page Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
i.3.3 Page Numering . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
i.3.4 Typographical Conventions. . . . . . . . . . . . . . . . 1 - 10
i.3.5 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
i.4 Machine Introduction . . . . . . . . . . . . . . . . . . . . . 1 - 11
i.4.1 Intended use of the machine or equipment. . . . 1 - 11
i.4.2 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
i.4.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
i.5 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
i.5.1 CE classification . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
i.5.2 Machine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
i.6 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13
i.7 Hygiene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14
i.8 How to Use This Operation Manual . . . . . . . . . 1 - 15
Purpose of the operation manual. . . . . . . . . . . . 1 - 15
Operator workflow . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Preparation cycle . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Production cycle . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15

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i Introduction
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1 - 5 (16)
i Introduction

i.1 About the introduction chapter
1 - 6 (16)
i Introduction
i.1 About the introduction chapter
Risk of serious personal injury. To ensure maximum safety, always read the
chapter “Safety precautions” before operating or servicing the machine or
equipment.
This chapter contains basic information about this manual and related Tetra
Pak equipment.

1 - 7 (16)
i Introduction i.2 Abbreviations and Terminology
i.2 Abbreviations and Terminology
Abbreviation/
Terminology Meaning Translation
CIP Cleaning In Place
SPC Spare parts catalogue

i.3 Manual information
1 - 8 (16)
i Introduction
i.3 Manual information
Tetra Pak recommends that delivered documentation should be studied
carefully and always kept available to those who will operate the machine or
equipment.
It is important to keep the manual for the life of the machine or equipment
and pass the manual on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the machine or
equipment caused by not following the instructions given in this manual.
i.3.1 Delivered Manuals
The documents delivered with this machine or equipment include:
• Electrical Manual (EM)
The purpose of this manual is to provide the service technicians and
electricians with information required for service and maintenance
• Installation Manual (IM)
The purpose of this manual is to provide installation personnel with the
information required for installation
• Maintenance Manual (MM)
The purpose of this manual is to provide the service technicians with
information required for maintenance and service
• Operation Manual (OM)
The purpose of this manual is to provide the operator with information
on how to handle and operate the machine or equipment before, during,
and after production
• Spare Parts Catalogue (SPC)
The purpose of this manual is to provide necessary information for
ordering spare parts from Tetra Pak
• Technical Manual (TEM)
The purpose of this manual is to provide necessary information required
for installation, service and maintenance

1 - 9 (16)
i Introduction i.3 Manual information
i.3.2 Page Layout
Every main page in a manual contains a header and a footer. The page
header contains the section name (2) and the chapter name (1). The page
footer contains the manual’s document number (3), and the page
number(4). See also the section Page Numbering.

i.3 Manual information
1 - 10 (16)
i Introduction
i.3.3 Page Numering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter.
i.3.4 Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps
are printed in CAPITAL LETTERS.
Cross-references are underlined.
i.3.5 Symbols
The following symbols are used in illustrations:
• A pointer arrow (1) indicates the position of an object.
• A zoom arrow (2) indicates that an object view is enlarged. The arrow
points towards the enlarged view of the object
1 Chapter number
2 Consecutive page number
3 Total number of pages
1 Pointer arrow
2 Zoom arrow
3 Rotation movement arrow
4 Straight movement arrow

1 - 11 (16)
i Introduction i.4 Machine Introduction
i.4 Machine Introduction
i.4.1 Intended use of the machine or equipment
The intended use of this Tetra Pak machine or equipment is to inject fruit
pieces, nuts, candies and other free flowing granulates into ice cream or
similar products.
All other use is prohibited! Tetra Pak will not be held responsible for injury
or damage if the machine or equipment is used for any other purpose.
i.4.2 Manufacturer
This Tetra Pak machine or equipment has been manufactured by:
i.4.3 Service
If problems are encountered when operating this machine or equipment,
contact the nearest Tetra Pak centre or market company.
Contact this mail address, if you have any questions regarding the
documentation:
ProductDocumentationB[email protected]
Shanghai Tetra Pak Hoye Ice Cream Machinery Co., Ltd.
1018 Dong San Li Qiao Road, Pudong
Shanghai 100125
P.R.China

i.5 Identification
1 - 12 (16)
i Introduction
i.5 Identification
i.5.1 CE classification
This equipment complies with the basic health and safety regulations of the
European Economic Area (EEA).
i.5.2 Machine plate
The below illustration shows an example of the machine plate and its
location on the machine or equipment. The machine plate carries data needed
when contacting Tetra Pak concerning this specific machine or equipment.
1 Machine type
2 Machine serial number
3 Year of manufacture
4 CE mark
5 Manufacturer

1 - 13 (16)
i Introduction i.6 Orientation
i.6 Orientation
The illustration below shows the orientation of the equipment. This
orientation information will be used throughout this manual.
A Front
B Right-hand side
C Left-hand side
D Back
B
D
A
C

i.7 Hygiene
1 - 14 (16)
i Introduction
i.7 Hygiene
Ice cream production, like other foodstuffs, requires high sanitary standards.
That is why the strictest demands should be made on cleaning of devices and
tools getting in touch with the ice cream, ingredients coating and packaging
materials. In addition, the production area should be kept very clean.
Personal hygiene should also be considered as a part of the sanitary
standards:
• Personal body hygiene
• Headgear
• Hygiene of work clothes
• Hygiene of footwear
• Hand hygiene
ALWAYS make sure that the detergents and disinfectants applied are
approved by the local authorities.
NEVER use a detergent which chemical properties will damage the metals
and alloys to be cleaned.