Tetra Pak Hoyer Frigus SF 1200 N1 User manual

OM
OperationManual
HoyerFrigusSF1200N1
Z1381040-01en
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A WARNING
Readandfollowallsafetyprecautioninstructionsthroughoutthis
manualandonsafetysignsattachedtothisequipment.
Failuretofollowallsafetyprecautioninstructionscouldresultindeathor
seriousinjury.
A'TetraPak
Doc.No.0M-Z1381040-01en

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Copyright© 2010TetraPakGroup5
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Allrightsreserved.Nopartofthisdocumentmaybereproducedorcopiedinanyformorbyanymeans|
withoutwrittenpermissionfromTetraPakFoodMachinery(Shanghai)Co.,Ltd..='
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A'TetraPak^^TetraPakproductsaretrademarksbelongingtotheTetraPakGroup.
Thecontentofthismanualisinaccordancewiththedesignandconstructionofthemachineor
equipmentatthetimeofpublishing.TetraPakreservestherighttointroducedesignmodifications
withoutpriornotice.
TheEnglishversionofthisdocumentistheoriginallanguageversion.
Thisdocumentwasproducedby:
TetraPakFoodMachinery(Shanghai)Co.,Ltd.
Business Unit Ice Cream
201EastKangQiaoRoad
201315Shanghai
P.R.China
Additionalcopiescanbeorderedfrom TetraPak.Whenorderingadditionalcopies,alwaysprovidethe
documentnumber.
Doc.No.OM-Z1381040-01en
Issue2010-06

Thismanualisvalidfor:
SeriesNo./MachineNo.Sign.
OM
OperationManual
iIntroduction
iiSafetyPrecautions
1Operation
HoyerFrigusSF1200N1
Z1381040-01en
Machineorequipmentconfigurationsthat
thismanualisvalidforaredescribedon
thenextpage.
Doc.No.0M-Z1381040-01en
Issue2010-06
TetraPak
TetraPakFoodMachinery(Shanghai)
Co.,Ltd.

Validfor:

UpdateLogforDoc.No.0M-Z1381040-01en
Thistableshowsallchangesmadetothismanual,includinginstalled
rebuildingkits,addedorremovedpages.Pagenumberingonaddedpages
beginswithUP.
Date InstalledKit AddedPages
(Doc.No.) RemovedPages Signature

Date InstalledKit AddedPages
(Doc.No.) RemovedPages Signature

iIntroduction
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iIntroduction
GeneralinformationsaboutIntroductionsection
Thischaptercontainsbasicinformationaboutthismanual
andrelatedTetraPakequipment.
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iIntroductionTableofContents
1.1Abouttheintroductionchapter1-5
1.2AbbreviationsandTerminology1-6
1.3Manualinformation1-7
1.3.1DeliveredManuals1-7
1.3.2PageLayout1-8
1.3.3PageNumbering1-9
1.3.4TypographicalConventions1-9
1.3.5Symbols1-9
1.4MachineIntroduction1-10
1.4.1Intendeduseofthemachineorequipment.... 1-10
1.4.2Manufacturer1-10
1.4.3Service1-10
1.5Identification1-11
1.5.1CEclassification1-11
1.5.2Machineplate1-11
1.6Orientation1-12
1.7Hygiene1-13
1.8HowtoUseThisOperationManual1-14
Purposeoftheoperationmanual1-14
Operatorworkflow1-14
Preparationcycle1-14
Productioncycle1-14
Care1-14
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iIntroduction
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iIntroductioni.1Abouttheintroductionchapter
i.1Abouttheintroductionchapter
Riskofseriouspersonalinjury.Toensuremaximumsafety,alwaysreadthe
chapter"Safetyprecautions"beforeoperatingorservicingthemachineor
equipment.
ThischaptercontainsbasicinformationaboutthismanualandrelatedTetra
Pakequipment.
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i.2AbbreviationsandTerminology iIntroduction
i.2AbbreviationsandTerminology
Abbreviation/
Terminology Meaning Translation
CIP CleaningInPlace
MFC MassFlowController
SPC Sparepartscatalogue
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iIntroductioni.3Manualinformation
i.3Manualinformation
TetraPakrecommendsthatdelivereddocumentationshouldbestudied
carefullyandalwayskeptavailabletothosewhowilloperatethemachineor
equipment.
itisimportanttokeepthemanualforthelifeofthemachineorequipment
andpassthemanualontoanysubsequentholderoruser.
TetraPakwillnotbeheldresponsibleforanydamagetothemachineor
equipmentcausedbynotfollowingtheinstructionsgiveninthismanual.
i.3.1DeliveredManuals
Thedocumentsdeliveredwiththismachineorequipmentinclude:
•OperationManual(OM)
Thepurposeofthismanualistoprovidetheoperatorwithinfonnation
onhowtohandleandoperatethemachineorequipmentbefore,during,
andafterproduction
•SparePartsCatalogue(SPC)
Thepurposeofthismanualistoprovidenecessaryinformationfor
orderingsparepartsfromTetraPak
TechnicalManual(TEM)
Thepurposeofthismanualistoprovidenecessaryinformationrequired
forinstallation,serviceandmaintenance
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i.3Manualinformation iIntroduction
i.3.2PageLayout
Everymainpageina manualcontainsa headeranda footer.Thepage
headercontainsthesectionname(2)andthechaptername(1).Thepage
footercontainsthemanual'sdocumentnumber(3),andthepagenumber(4).
SeealsothesectionPageNumbering.
1ManualedSll'operatore 1Descrizidhegenerale
1.3Pannellocomandi
1.3.1Descrizionefunzioni
'(Marjomeiro
2Maromsirocompmsso;^
3Mar/jm^rop;ssBcr,&va^o'a
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V2 P'j^saiMBmarda-aTrest)comprMSDre
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1Sectionname
2Chaptername
3Documentnumber
4Pagenumber
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iIntroduction i.3Manualinformation
i.3.3PageNumbering
Apagenumberhasthreeparts:
chapternumber(1)
consecutivepagenumber(2)withinthechapter
totalnumberofpages(3)inthechapter.
d (12) 1Chapternumber
2Consecutivepagenumber
3Totalnumberofpages
1.3.4TypographicalConventions
Controlsontheoperatorpanel,emergencystopdevices,andprogramsteps
areprintedinCAPITALLETTERS.
Cross-referencesareunderlined.
1.3.5Symbols
Thefollowingsymbolsareusedinillustrations:
Apointerarrow(1)indicatesthepositionofanobject.
Azoomarrow(2)indicatesthatanobjectviewisenlarged.Thearrow
pointstowardstheenlargedviewoftheobject
Arotationmovementarrow(3)indicatesrotationalmovementofan
object.Thearrowpointsinthedirectionofrotation
Astraightmovementarrow(4)indicatesmovementofanobject.The
arrowpointsinthedirectionofmovement.
V nil
1Pointerarrov/
2Zoomarrow
3Rotationmovementarrow
4Straightmovementarrow
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i.4MachineIntroductioni Introduction
i.4MachineIntroduction
1.4.1Intendeduseofthemachineorequipment
TheintendeduseofthisTetraPakmachineorequipmentistoinjectfruit
pieces,nuts,candiesandotherfreeflowinggranulatesintoicecreamor
similarproducts.
Allotheruseisprohibited!TetraPakwillnotbeheldresponsibleforinjury
ordamageifthemachineorequipmentisusedforanyotherpurpose.
1.4.2Manufacturer
ThisTetraPakmachineorequipmenthasbeenmanufacturedby:
TetraPakFoodMachinery(Shanghai)Co.,Ltd.
Business Unit Ice Cream
201EastKangQiaoRoad,Pudong
Shanghai201315
RR.China
1.4.3Service
]fproblemsareencounteredwhenoperatingthismachineorequipment,
contactthenearestTetraPakcentreormarketcompany.I
Contactthismailaddress,ifyouhaveanyquestionsregardingthe|
documentation:%
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[email protected]m
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iIntroduction i.5Identification
i.5Identification
1.5.1CEclassification
Thisequipmentcomplieswiththebasichealthandsafetyregulationsofthe
EuropeanEconomicArea(EEA).
1.5.2Machineplate
Thebelowillustrationshowsanexampleofthemachineplateandits
locationonthemachineorequipment.Themachineplatecarriesdataneeded
whencontactingTetraPakconcerningthisspecificmachineorequipment.
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TptfoPole
Type HoyerFrlgusSF1200-N1
Machine No. Z138XXXX
[}e
3X380/3X440V
50/60 Hz
Refrigerant
Year 20xx
Manufacturer Tetra
Pak Food Machinery' (Shanghai) Co., Ltd.
Business Unit Ice Cream
G O
1Machinetype
2Machineserialnumber
3Yearofmanufacture
4Manufacturer
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i.6Orientation iIntroduction
i.6Orientation
Theillustrationbelowshowstheorientationoftheequipment.This
orientationinformationwillbeusedthroughoutthismanual.
AFront
BRight-handside
CLeft-handside
DBack
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iIntroduction i.7Hygiene
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i.7Hygiene
Avoidmicrobiologicalpollutionofthepartsincontactwiththeproduct:
Nevercleanthefloorsortheequipmentintheworkroom(area)when
theequipmentisinproduction.
Compressedairusedforcleaningpurposesistobeusedonlyfor
cleaningfilters.
Disinfectyourhandsbeforetouchinganythingthatmaycomeinto
contactwiththeproduct.
Keepyourhandsandglovesclean.
Alwayswearhairprotection(caporhairnet)andcleanclothes
(preferablywhite).
Donotwearwatches,rings,necklaces,earrings,oranyotherjewellery.
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i.8HowtoUseThisOperationManuali Introduction
i.8HowtoUseThisOperationManual
Purposeoftheoperationmanual
Theoperationmanualprovidesoperatorswithinformationonhandlingand
operatingtheequipmentbefore,during,andafterproduction.
Operatorworkflow
BeginningwithChapter1,thecontentisstructuredtofollowtheoperator
workflow,asdescribedbelow.
Preparationcycle
a)Preparation
Productioncycle
b)Start
c)ChangeofProduct
d)Stop
Care
e)careandcleaning
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