Thermo Scientific 3600 PDM User manual

Model 3600 PDM
Personal Dust Monitor
Part Number 42-009904
8Oct2013

© 2008 Thermo Fisher Scientific. All rights reserved.
Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please
consult your local sales representative for details.
TEOM®is a registered trademark of Thermo Fisher Scientific. Other trademarks are the property of their
respective holders.
Thermo Fisher Scientific
Air Quality Instruments
27 Forge Parkway
Franklin, MA 02038
1-508-520-0430
www.thermo.com/aqi

Warranty
Seller warrants that the Products will operate or perform substantially in
conformance with Seller's published specifications and be free from defects
in material and workmanship, when subjected to normal, proper and
intended usage by properly trained personnel, for the period of time set
forth in the product documentation, published specifications or package
inserts. If a period of time is not specified in Seller’s product
documentation, published specifications or package inserts, the warranty
period shall be one (1) year from the date of shipment to Buyer for
equipment and ninety (90) days for all other products (the "Warranty
Period"). Seller agrees during the Warranty Period, to repair or replace, at
Seller's option, defective Products so as to cause the same to operate in
substantial conformance with said published specifications; provided that
(a) Buyer shall promptly notify Seller in writing upon the discovery of any
defect, which notice shall include the product model and serial number (if
applicable) and details of the warranty claim; (b) after Seller’s review, Seller
will provide Buyer with service data and/or a Return Material
Authorization (“RMA”), which may include biohazard decontamination
procedures and other product-specific handling instructions; and (c) then,
if applicable, Buyer may return the defective Products to Seller with all
costs prepaid by Buyer. Replacement parts may be new or refurbished, at
the election of Seller. All replaced parts shall become the property of Seller.
Shipment to Buyer of repaired or replacement Products shall be made in
accordance with the Delivery provisions of the Seller’s Terms and
Conditions of Sale. Consumables, including but not limited to lamps,
fuses, batteries, bulbs and other such expendable items, are expressly
excluded from the warranty under this warranty.
Notwithstanding the foregoing, Products supplied by Seller that are
obtained by Seller from an original manufacturer or third party supplier are
not warranted by Seller, but Seller agrees to assign to Buyer any warranty
rights in such Product that Seller may have from the original manufacturer
or third party supplier, to the extent such assignment is allowed by such
original manufacturer or third party supplier.
In no event shall Seller have any obligation to make repairs, replacements
or corrections required, in whole or in part, as the result of (i) normal wear
and tear, (ii) accident, disaster or event of force majeure, (iii) misuse, fault
or negligence of or by Buyer, (iv) use of the Products in a manner for which
they were not designed, (v) causes external to the Products such as, but not
limited to, power failure or electrical power surges, (vi) improper storage
and handling of the Products or (vii) use of the Products in combination
with equipment or software not supplied by Seller. If Seller determines
that Products for which Buyer has requested warranty services are not

covered by the warranty hereunder, Buyer shall pay or reimburse Seller for
all costs of investigating and responding to such request at Seller's then
prevailing time and materials rates. If Seller provides repair services or
replacement parts that are not covered by the warranty provided in this
warranty, Buyer shall pay Seller therefor at Seller's then prevailing time and
materials rates. ANY INSTALLATION, MAINTENANCE, REPAIR,
SERVICE, RELOCATION OR ALTERATION TO OR OF, OR
OTHER TAMPERING WITH, THE PRODUCTS PERFORMED BY
ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT
SELLER'S PRIOR WRITTEN APPROVAL, OR ANY USE OF
REPLACEMENT PARTS NOT SUPPLIED BY SELLER, SHALL
IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH
RESPECT TO THE AFFECTED PRODUCTS.
THE OBLIGATIONS CREATED BY THIS WARRANTY
STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT
SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A
DEFECTIVE PRODUCT. EXCEPT AS EXPRESSLY PROVIDED IN
THIS WARRANTY STATEMENT, SELLER DISCLAIMS ALL
OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ORAL
OR WRITTEN, WITH RESPECT TO THE PRODUCTS,
INCLUDING WITHOUT LIMITATION ALL IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE. SELLER DOES NOT WARRANT THAT
THE PRODUCTS ARE ERROR-FREE OR WILL ACCOMPLISH
ANY PARTICULAR RESULT.

Thermo Fisher Scientific PDM 3600 Instruction Manual i
WEEE Compliance
This product is required to comply with the European Union’s Waste
Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is
marked with the following symbol:
Thermo Fisher Scientific has contracted with one or more
recycling/disposal companies in each EU Member State, and this product
should be disposed of or recycled through them. Further information on
Thermo Fisher Scientific’s compliance with these Directives, the recyclers
in your country, and information on Thermo Fisher Scientific products
which may assist the detection of substances subject to the RoHS Directive
are available at:
www.thermo.com/WEEERoHS.

Safety
Safety and Equipment Damage Alerts
ii PDM 3600 Instruction Manual Thermo Fisher Scientific
Safety
Repair of instrumentation manufactured by Thermo Scientific should only
be attempted by properly trained service personnel, and should only be
conducted in accordance with system documentation. Do not tamper with
this hardware. High voltages may be present in all instrument enclosures.
Use established safety precautions when working with this instrument.
There are several safety hazards that the general operator and service
technician must be aware of when operating and servicing the TEOM
3600 PDM. The hazards include: burn hazards, moving parts and pinch
hazards, and voltage hazards.
The seller cannot foresee all possible modes of operation in which the user
may attempt to utilize this instrumentation. The user assumes all liability
associated with the use of this instrumentation. The seller further disclaims
any responsibility for consequential damages. Use of this product in any
manner not intended by the manufacturer will void the safety protection
provided by the equipment, and may damage the equipment and subject
the user to injury.

Electrical Safety and Conformity
Safety and Equipment Damage Alerts
Thermo Fisher Scientific PDM 3600 Instruction Manual iii
Electrical Safety and Conformity
Charger
Thermo Fisher Scientific certifies that the charger for the PDM 3600
complies with all safety requirements as described below:
ANSI/UL 1012 Standard for Power Units Other Than Class 2’ 7th edition 04/29/05
Product Model
TEOM PDM Series 3600 Battery Charger 57-010925
Instrument
This product is certified as intrinsically safe for mine use by the Mine
Safety Health Administration approval number 19-A040002-0.
Thermo Fisher Scientific certifies that this product operates in compliance
with EN61326-1: 2005 and FCC Part 15 subpart B in reference to
electrical emissions and immunity. Specifically, the equipment meets the
requirements shown in the following table:
Basic Standards from EN 61326-1:2005 & FCC Part 15 Subpart B
Sub-Test Test Parameter
Radiated Emissions CISPR11 & FCC Part 15 Subpart
B
Emissions must be below Class A limits
AC Line-Conducted Emissions CISPR11 & FCC Part
15 Subpart B
Emissions must be below Class A limits
Harmonic Emissions EN 61000-3-2:2006 Emissions must be below Class A limits
Voltage Fluctuation and Flicker EN 61000-3-
3:95+A1:02
4% dmax.
Electrical Fast Transients EN 61000-4-4:2004 ±1kV AC mains, ±1kV I/O
Surges EN 61000-4-5:95+A1:01 ±0.5kV Line to earth
±1kV Line to protected earth
Line Conducted RF Susceptibility EN 61000-4-
6:96+A1:01
0.15-80Mhz @ 3 Vrms, 1kHz AM 80%
modulation

Electrical Safety and Conformity
Safety and Equipment Damage Alerts
iv PDM 3600 Instruction Manual Thermo Fisher Scientific
Sub-Test Test Parameter
Voltage Dips and Dropouts EN 61000-4-11:2004 -100% for 0.5 cycles
-100% for 1 cycle
-30% for 25 cycles
-100% for 250 cycles

Equipment Rating
Safety and Equipment Damage Alerts
Thermo Fisher Scientific PDM 3600 Instruction Manual v
Equipment Rating
The following information can be used to determine the power service
requirements of this product:
Line Voltage
120 V ~ 60 Hz 20 Amp
240 V ~ 50 Hz 10 Amp
Charger Fuse
Part Number Current Rating
04-003268 2A time delay

About This Manual
Safety and Equipment Damage Alerts
vi PDM 3600 Instruction Manual Thermo Fisher Scientific
About This Manual
This manual contains important information to alert you to potential safety
hazards and risks of equipment damage. Refer to the following types of
alerts you may see in this manual.
Safety and Equipment Damage Alert Descriptions
Alert Description
DANGER A hazard is present that will result in death or serious
personal injury if the warning is ignored.
WARNING A hazard is present or an unsafe practice can result in
serious personal injury if the warning is ignored.
CAUTION The hazard or unsafe practice could result in minor to
moderate personal injury if the warning is ignored.
Equipment Damage The hazard or unsafe practice could result in property
damage if the warning is ignored.
Safety and Equipment Damage Alerts in this Manual
Alert Description
DANGER Misusing or mishandling the battery packs can lead to
fluid leakage, heat generation, fire or an explosion. ▲
WARNING Do not operate the TEOM 3600 PDM if its case is
damaged or otherwise compromised. ▲
WARNING Whenever the PDM case is opened for maintenance, you
must perform a case leak check after reassembling the
case. ▲
CAUTION TEOM 3600 PDM maintenance should only be performed
by trained, authorized personnel. ▲
CAUTION Refer to Section 1 for a comprehensive list of cautions
and warnings for the battery pack assemblies. ▲
CAUTION Always properly dispose of the PDM battery packs
(recycling is preferable, contact Thermo Fisher Scientific
for further information). Do not dispose of the battery
packs in fire or heat.▲
Safety and Equipment
Damage Alerts

About This Manual
Safety and Equipment Damage Alerts
Thermo Fisher Scientific PDM 3600 Instruction Manual vii
Alert Description
Equipment Damage DO NOT use acetone to clean any parts of the PDM. ▲
Equipment Damage When moving the battery pack to access the wire
connections, be sure to minimize stress on the wires and
connectors. ▲
Equipment Damage Do not attempt to remove the security (non-Phillips head)
screws on the top or front of the PDM. ▲

NIOSH Certification Label
Safety and Equipment Damage Alerts
viii PDM 3600 Instruction Manual Thermo Fisher Scientific
NIOSH Certification Label
This label is affixed to the back of the instrument. Only the parts listed
should be used in order to maintain certifications.

Thermo Fisher Scientific PDM 3600 Instruction Manual ix
Contents
Introduction........................................................................................................ 1-1
Advanced Features .............................................................................. 1-4
Organization of Manual...................................................................... 1-5
Operating Parameters.......................................................................... 1-6
Battery Safety ...................................................................................... 1-7
Safety Test Criteria.............................................................................. 1-7
Battery Warnings ................................................................................ 1-7
Basic Operation ................................................................................................ 2-1
Basic Components .............................................................................. 2-2
Operational Requirements ............................................................... 2-2
Connecting to The Charger ................................................................ 2-3
Removing a TEOM Filter................................................................... 2-6
Installing a TEOM Filter ................................................................... 2-8
PDM Display...................................................................................... 2-9
Idle Screen ........................................................................................ 2-12
Starting a Primary Sample Run ......................................................... 2-12
Start Sampling Screen ....................................................................... 2-13
Exit Screen ........................................................................................ 2-13
Start Sample Screen........................................................................... 2-14
Starting a Manual Sample ................................................................. 2-14
Starting a Second Sample Run ....................................................... 2-15
Second Sample Screen.................................................................... 2-15
Dynamic Warm Up .......................................................................... 2-16
Stopping a Sample Run..................................................................... 2-17
Stopping During Warm Up ........................................................... 2-18
Stopping During Sampling ............................................................ 2-18
Sample Run Screens .......................................................................... 2-19
Warming Screen............................................................................. 2-19
First Sample - Screen #1................................................................. 2-19
First Sample - Screen #2................................................................. 2-20
First Sample - Screen #3................................................................. 2-20
First Sample - Screen #4................................................................. 2-21
Second Sample Screen.................................................................... 2-21
Sample Complete Screens ................................................................. 2-21
Sampling Complete - Screen #1 ..................................................... 2-21
Status Conditions.............................................................................. 2-22
View Errors Screen......................................................................... 2-22
Viewing Errors During A Sample Run ........................................... 2-23
Chapter 1
Chapter 2

Contents
xPDM 3600 Instruction Manual Thermo Fisher Scientific
Viewing Errors After A Sample Run............................................... 2-23
Status Codes...................................................................................... 2-23
Errors When Sampling................................................................... 2-24
Status Codes (Errors) List............................................................... 2-24
Downloading Data............................................................................ 2-25
Using the WinPDM Software..........................................................................3-1
Installing WinPDM ............................................................................ 3-1
Starting WinPDM .............................................................................. 3-3
Exiting the WinPDM Software Application..................................... 3-5
Starting a Programmed Sample Run ................................................... 3-6
Stopping a Programmed Run.............................................................. 3-9
PDM Display.................................................................................... 3-10
During Programmed Sample............................................................. 3-10
Programmed Start Time Screen ..................................................... 3-10
Starting a Second Sample .................................................................. 3-10
Configuring a Program Shift ............................................................. 3-11
Setting Up Programmed Sample Parameters ..................................... 3-14
Program Shift Setup Problems .......................................................... 3-16
Correcting Shift Setup Problems ....................................................... 3-17
Viewing and Saving Data ................................................................................4-1
Configuring Data Downloading.......................................................... 4-2
Downloading Data.............................................................................. 4-3
Download Graph Screen..................................................................... 4-7
Dust Data Card Screen ....................................................................... 4-8
Viewing Data Files .............................................................................. 4-9
Viewing an Error File........................................................................ 4-10
Viewing Status Codes........................................................................ 4-11
Maintenance and Calibration.........................................................................5-1
Removing the Mass Transducer .......................................................... 5-2
Cleaning the Grit Pot.......................................................................... 5-3
Cleaning the Mass Transducer and Sample Lines................................ 5-5
Performing a Flow Audit..................................................................... 5-9
Cleaning the Cyclone and Inlet Tubing ............................................ 5-11
Auditing the K0 Number.................................................................. 5-15
Auditing the Tilt Sensor.................................................................... 5-17
Periodic Maintenance........................................................................ 5-20
Opening the PDM Case.................................................................... 5-20
Installing the PDM Cover Panel ....................................................... 5-22
Performing Sample Path and Case Leak Checks................................ 5-24
Replacing the Battery Packs............................................................... 5-28
Lubricating the Mass Transducer O-rings ......................................... 5-30
Replacing the Cap Lamp................................................................... 5-31
Chapter 3
Chapter 4
Chapter 5

Contents
Thermo Fisher Scientific PDM 3600 Instruction Manual xi
Repairing/Rebuilding the Cap Lamp................................................. 5-36
Performing a Flow Calibration.......................................................... 5-38
Troubleshooting ................................................................................................ 6-1
Start Up Diagnostics ........................................................................... 6-1
Instrument Diagnostics ....................................................................... 6-2
Leak Testing........................................................................................ 6-4
Sample Path – Instrument Plumbing ............................................... 6-4
Case – Battery Compartment........................................................... 6-6
Parts and Consumables .................................................................................. A-1
Chapter 6
Appendix A

Thermo Fisher Scientific PDM 3600 Instruction Manual 1-1
Chapter 1
Introduction
The TEOM 3600 Personal Dust Monitor (PDM), manufactured for
miners by Thermo Fisher Scientific, incorporates a real-time particulate
monitor that measures respirable coal dust mass concentration, shift
exposure, and accumulated exposure in real time. The TEOM 3600 PDM
(Figure 1–1) has a cap-lamp assembly, power takeoff (PTO) connector and
two battery packs. The monitor is suitable for personal and area monitoring
in underground mines, or other occupational environments with elevated
particulate concentrations. The PDM is a wearable device that sets up
quickly, delivers accurate results, recharges quickly and is easily serviced.
The PDM contains all the hardware and software necessary to measure and
store ambient particulate mass concentration. The mass measurement is a
filter-based direct mass monitoring instrument using Thermo Scientific’s
patented TEOM and momentum compensation technologies. The flow
control system maintains a constant volumetric flow at 2.2 l/min and total
filter loading to 6 inches-Hg (20.32 kPa)
Figure 1–1. TEOM 3600 PDM

Introduction
Advanced Features
1-2 PDM 3600 Instruction Manual Thermo Fisher Scientific
The user interface includes membrane switches and a top-mounted
character display that provides shift exposure information and status codes.
The high contrast display provides basic data and statistics for the system,
including status conditions. An additional PC-based user interface is
provided through Thermo Scientific’s WinPDM communication software.
The TEOM 3600 PDM is powered by two internal lithium-ion battery
assemblies. See Table 1–1 and Table 1–2 for the TEOM 3600 PDM
system specifications.
Table 1–1. TEOM 3600 PDM Specifications
TEOM 3600 PDM Specifications
Flow Rate 2.2 l/min ±2.5% when calibrated at set point
Run Time: PDM Minimum of 12 hours
Run Time: Cap Lamp Minimum of 12 hours while powering with auxiliary
connector at 200 mA, 7.2 VDC
Humidity: PDM 0-100% RH, condensing and non-condensing
Humidity: Charging Station 5-95% RH, non-condensing
Altitude -3,500 to 10,000 feet
Temperature: Sampled Air -20º C to 40° C, typical range is 0-30° C
Temperature Shock 40° C/min
Temperature: Charging 0º C to 40º C
Table 1–2. Temperature of Mass Transducers and Heaters
Ambient Operating
Temperature Air Inlet Heater Set Point (C) (Az) TE Heater Set Point (C) (Tz)
98-104° F (37-40° C) 57° C 60° C
86-97° F (30-36° C) 50° C 53° C
73-85° F (23-29° C) 43° C 46° C
60-72° F (16-22° C) 36° C 39° C
48-59° F (9-15° C) 29° C 32° C
35-47° F (2 - 8° C) 22° C 25° C
23-34° F (-5 - 1° C) 15° C 18° C
10 - 22° F (-12 - -6° C) 8° C 11° C
-2 - 9° F (-19 - -13° C) 1° C 4° C

Introduction
Advanced Features
Thermo Fisher Scientific PDM 3600 Instruction Manual 1-3
The PDM battery charger (Figure 1–2) is a separate unit that connects to
the PDM and provides a charging station as well as communication
functions. A separate external power cord and communication/charge cable
must be installed to operate the charger (Chapter 2).
Figure 1–2. PDM charger

Introduction
Advanced Features
1-4 PDM 3600 Instruction Manual Thermo Fisher Scientific
The TEOM 3600 PDM offers a number of features to provide superior
data quality, ease of use, and flexibility for the user. The following is a
partial list of the instrument’s advanced features:
●30-minute mass concentration measurement in the range of 0.1 to 10
mg/m3(cumulative shift average)
●Accuracy for mass measurement: ±25% with 95% confidence, as
compared to gravimetric reference samplers using similar cyclones, in
the range of 0.2 mg/m3and greater
●Display resolution of 0.01 mg/m3
●Starting with a new TEOM filter, the batteries allow a 12-hour run, up
to a loading of 5 mg
●User-definable manual and programmed sample collection options,
based on worker shift lengths
●Capable of indoor and outdoor use
●Two independent internal lithium-ion battery packs (for PDM
functions and cap-lamp and auxiliary power) charge in 6 hours from a
depleted charge state (Note: the charging light may take up to 8 hours
to turn from blinking green to green as part of an enhanced charging
top-off feature)
●Lightweight - approximately 6.2 pounds (2.812 kg)
●Meets MSHA intrinsic safety requirements
●Water intake through inlet does not cause hardware damage.
The WinPDM software for the TEOM 3600 PDM is a Microsoft
Windows-based program. Users should have a general understanding of
their personal computer (PC) and of the Windows operating system,
including entering and editing text, and opening, closing and saving files.
Advanced
Features