Thermos 465611003 User manual

WARNING
CAUTION
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.
Failure to follow all manufacturer’s instructions could
result in fire or explosion which could cause property
damage, personal injury or death.
Grill2Go-VA-E / 36-6047-050-200 (04-02-03)
Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.
Model Numbers 465611003 and 465621303
Owner’s Manual
Assembly, Operation,
Use and Care
®
N

2• Grill2Go
DANGER
WARNING
CAUTION
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP tank not connected for use shall not be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all
of the messages found throughout the manual.

Grill2Go • 3
LP (Liquefied Petroleum Gas)
• For Your Safety
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
Is nontoxic, odorless and colorless when produced. , LP gas has been
given an odor (similar to rotten cabbage) so that it can be smelled.
CAUTION
For residential use only. Do not use for commercial cooking.
Call Grill Service Center for Help and Parts
• 1-800-241-7548 1-800-387-6057
Installation Safety Precautions
•
• National Fuel Gas
Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code
NFPA/ANSI 58.
This product is subject to patents pending in the U.S. and other countries.
If you need help or warranty parts call U.S., CAN, or send a
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
• To order non-warranty replacement parts or accessories
call 1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.
This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be
used. Replacement parts must be those specified by the manufacturer.
Grill installation must conform with local codes, or in their absence with
or . Handling
and storage of LP cylinders must conform to LP Gas Code Grill is not to be
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel
supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for
use in any other location. Modification will result in a safety hazard.
(grill cover, 4’ adapter hose, carrying
case)
IMPORTANT: Fill out the warranty information below.
Model Number
Serial Number (on grill)
Date Purchased

4• Grill2Go
Warranty
THERMOS GRILLS
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Thermos warrants to the original consumer-purchaser that this product shall be free from
defects in workmanship and materials under normal and reasonable use and correct
assembly (If assembled by consumer-purchaser) as follows:
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;
excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;
(3) All other parts, for a period of one (1) year from date of purchase.
Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of
any obligation under this limited warranty, you should write to:
Thermos may require reasonable proof of purchase and we suggest you keep your receipt.
In the state of California only, if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Thermos will refund the purchase price paid for
the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take
the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. This
warranty does not include the cost on any inconvenience or property damage due to failure of
the product and does not cover damage due to misuse, abuse, accident, damage arising out of
transportation of the product, or damage incurred through commercial use of the product. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. Neither dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise remedies in addition to or
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the
above l imitations or exclusions may not apply to you. The warranty gives you specific legal
rights and may also have other rights which vary from state to state.

Grill2Go • 5
For Your Safety.............................................................2
Safety Symbols
LP (Liquefied Petroleum Gas) .................................................3
Grill Service Center
Installation Safety Precautions
Warranty Information
Warranty ..................................................................4
Table of Contents ...........................................................5
Parts Lists and Diagrams .................................................6–8
Assembly..............................................................9–13
Use & Care ...........................................................14–28
1 lb. Disposable Propane Cylinder ..........................................14
20 lb. Refillable Propane Cylinder ......................................15–18
Safe Use of Your Grill ....................................................19
Safety Tips .............................................................20
Lighting Instructions .................................................21–22
Cleaning and Storing .................................................23–24
Food Safety.............................................................25
Troubleshooting ...........................................................26
Table of Contents

6• Grill2Go
Parts List and Diagram – Grill Lid
Key Qty. Description Part No.
Included in Model 465621303
Qty. Description Part No.
A 1 Lid 65-6047-063-204
B 2 Upper Hinge 65-6047-093-200
C 1 Handle Assembly 69-6047-057-200
D 1 Upper Latch 65-6047-096-200
E 1 Heat Shield 21-6047-082-200
F 1 Torsion Bar 65-6047-110-200
1 4’ Adapter Hose 4187018
1 Thermos Can Holder 5991877
Key Qty. Description Part No.
1 1 Coach Bolt 41-9000-570-000
2 2 Coach Bolt 41-9000-589-000
3 1 Washer 42-9000-390-000
4 3 Spring Washer 42-9000-381-000
5 3 Nut 43-9000-034-000
6 4 Spring Washer 42-9000-380-000
7 2 Side Spacer 13-6047-397-200
8 1 Center Spacer 13-6047-399-200
9 2 Self-Tap Screw 41-9000-278-000
10 2 Self-Tap Screw 41-9000-334-000
11 4 Self-Tap Screw 41-9000-355-000
12 2 Washer 42-9000-349-000
13 2 Machine Screw 41-9000-585-000
14 2 Nut 43-9000-005-000
15 2 Spring Washer 42-9000-307-000
16 4 Side Spacer Pin 13-6047-398-200
A
B
C
D
E
F
1
2
3
45
6
7
8
9
10
11
12
13
14
15 16
G

Grill2Go • 7
Parts List and Diagram – Grill Bottom and Burner System
Key Qty. Description Part No.
G 1 Ignitor Wire 69-6047-332-200
H 1 Regulator Lock 69-6047-340-200
I 1 Grate 65-6047-339-200
J 1 Collector Box 21-6047-338-200
K 1 Burner 69-6047-029-200
L 1 Lower Heat Shield 21-6047-023-201
M 2 Lower Hinge 69-6047-048-200
N 1 Grill Bottom 65-6047-064-204
O 1 Grease Bottle 11-6047-020-200
P 1 Grease Bottle Rib 11-6047-085-200
Q 1 Grease Bottle Lid 13-6047-059-200
R 1 Lower Latch 65-6047-094-200
S 1 Heat Indicator 69-6047-013-200
T 1 Sight Glass 69-6047-017-200
U 1 Ignitor 69-6047-014-200
Key Qty. Description Part No.
17 2 Self-Locking Ring 42-9000-368-000
18 4 Self-Tap Screw 41-9000-355-000
19 2 Hinge Pin 41-6047-025-200
20 1 Machine Screw 41-9000-088-000
21 1 Nut 43-9000-005-000
22 2 Self-Tap Screw 41-9000-334-000
23 1 Washer 42-9000-307-000
G
H
I
JK
L
23
M
N
OP
Q
RSTUV
W
X
22
21
20
19
18
17
Y
Z
Key Qty. Description Part No.
V 1 Regulator/Valve 69-6047-031-200
W 1 Side Shelf - Left 69-6047-008-200
X 1 Side Shelf - Right 69-6047-009-200
Y 1 Latch Clasp 11-6047-012-200
Z 1 Venturi Guard 21-6047-024-200
AA 1 Ignitor Shield 21-6047-400-200
AA

8• Grill2Go
Parts List and Diagram – Plinth and Legs
Key Qty. Description Part No.
BB 1 Plinth 64-6047-359-203
CC 1 Leg - Left 11-6047-036-201
DD 1 Leg - Right 11-6047-037-201
EE 1 Leg Latch 21-6047-394-200
GG 4 Leveling Blocks 11-6047-065-200
HH 1 Match-Light Stick 63-6047-369-200
I I 1 Square Washer 21-6047-419-200
Key Qty. Description Part No.
24 4 Leg Fasteners 11-6047-033-200
25 4 Stand Offs 13-6047-026-200
26 4 Coach Bolt Bracket 21-6047-021-000
27 1 Stopper/Left Rear 22-6047-102-200
28 1 Stopper/Left Front 22-6047-103-200
29 1 Stopper/Right Rear 22-6047-104-200
30 1 Stopper/Right Front 22-6047-105-200
31 4 Washer 42-9000-391-000
32 4 Coach Bolt 41-9000-588-000
33 1 Coach Bolt 41-9000-570-000
34 5 Nut 43-9000-034-000
35 16 Stand Off Pin 13-6047-088-200
BB
CC
DD
EE
GG
24
25
26
27
28
29
30
31 32
33 34
35 HH
II

Grill2Go • 9
Assembly
Your grill will require minimal assembly. The Grill2Go™ is packaged in three major
components. Additional parts are stored beneath grill lid. Remove all protective
packaging and product information cards before assembly.
NOTE: The rubber spacers on the
grill lid help to protect the non-stick
cooking surface and should not be
removed.
Plinth
Legs
Grill
Spacer
Graphics
in front
Larger leg opening to right
side during assembly.
Plinth is designed to fit into
slots at each corner of legs.
Plinth will only fit into legs
correctly and easily when
assembled as shown.

10 •Grill2Go
Coach bolts pass completely
through holes in plinth and legs.
NOTE: Use square
hole, not round
hole, when
assembling plinth
to legs.
Plastic
Fastener
Washer
NOTE: Do not fully tighten
fasteners at this time.
Fully unfold legs to position
shown above and hand-tighten
the four plastic fasteners.

Grill2Go • 11
Grease container slides
onto slot on left side of
plinth. Cap should be
open when installing.
Tab on grill bottom
snaps under front
lip of plinth.
Grill fits firmly
onto plinth.
Ignitor on grill bottom
fits into slot in plinth.
AAttach 1 lb. LP cylinder
to regulator by twisting
clockwise.
NOTE: 1 lb. LP cylinder
sold separately.
BConnect regulator to burner on right side
of grill. Slide regulator lock to right to
insert regulator. Regulator should rest
firmly against burner.
Regulator lock
should spring
back to original
position to lock
regulator in
place.

12 • Grill2Go
Insert shelf rods into holes in
sides of grill bottom.
Shelf with valve cutout attaches
to right side of grill.
WARNING
Combustion by-products produced when using this product contain chemicals known
to the State of California to cause cancer, birth defects, and other reproductive harm.

Grill2Go • 13
Your Grill2Go™ can be used with the legs fully extended or folded beneath the grill.
To use grill on a table-top, fully loosen plastic fasteners (A), fold legs inward until
they latch together (B), then hand-tighten the fasteners to secure legs in the closed
position (C).
A
Turn
Counterclockwise
C
Turn
Clockwise
B
Fold right
leg first
Fold
Second

14 • Grill2Go
Use and Care
Propane Cylinder Use (1 lb. Disposable)
•
•
•
•
Use only cylinder marked “Propane Fuel”.
Size should be 4” diameter, 8” height, or 3” diameter, 10” height.
Save cylinder cap and reinstall when not in use.
Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright
in use.
WARNING
Use only 1 lb. propane bottles as specified above. Use of other gas bottles could
cause gas leak or fire.
Leak Testing (1 lb. Disposable)
•
Do not use household cleaning agents.
1. control knob
2. connection (A)
• During leak test, keep grill away from open flames or sparks and do not smoke. Grill must be
leak tested outdoors in a well ventilated area.
Leak test must be repeated each time gas cylinder is replaced or after storage.
Materials needed include clean paint brush and 50/50 soap and water solution. Use mild soap
and water. Damage to components can result.
Be sure on regulator is in "OFF" position.
Brush soapy solution onto between gas cylinder and regulator at .
s
IMPORTANT!
A
sIf growing bubbles appear, there is a leak. Retighten connection
and repeat steps 1 and 2
If you cannot stop a leak, remove gas cylinder from regulator and
check for damaged threads, dirt and debris on regulator and gas
cylinder. Also check to see if anything is obstructing flow of gas at
regulator and gas cylinder openings. Remove any obstruction that
may be found and repeat leak test.
Order new parts by
giving the serial, model number and name of items needed to the
Grill Service Center at 1-800-241-7548 U.S. or 1-800-387-6057 CAN.
If threads are damaged on
either regulator or gas cylinder, replace.

Grill2Go • 15
Propane Cylinder Use (20 lb. Refillable)
The 20 lb. LP tank used with your grill must meet the following requirements:
•
•
•
Use only
tanks equipped with this type of valve.
Tank must be upright in use.
LP Tank Filling
•
• must be purged
• NEVER
•
LP Tank Exchange
Exchange for OPD safety feature equipped tank as described in
LP Tank.
•
Leak test LP tank BEFORE connecting to grill.
Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18"
(45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Tank must be constructed and marked in accordance with specifications for LP tank of the
U.S. Department of Transportation (DOT) or for Canada, CAN/CSA B-339, cylinders,
spheres, and tubes for transportation of dangerous goods, Transport Canada (TC). See LP
tank collar for marking.
LP tank valve must have:
• Type 1 outlet compatible with adapter hose.
• Safety relief valve.
• UL listed Overfill Protection Device (OPD).
This OPD safety feature is identified by a
unique triangular hand wheel.
• Supply system must be arranged for vapor withdrawal and include collar to protect LP tank
valve.
Use only licensed and experienced dealers.
LP tank before filling.
Dealer should fill LP tank more than 80% of LP tank volume.
A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP
gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP tank, contact an LP dealer or call a local fire department for
assistance. Check the telephone directory under “Gas companies” for nearest certified LP
dealers.
• : You may choose to replace your empty LP tank through an exchange
service. Use only those reputable exchange companies that inspect, precision fill, test and
certify their cylinders.
Always keep LP tank in upright position during use, transit or storage.
•
(20 lb. Refillable)
OPD Hand Wheel
• Do not store a spare LP gas cylinder under or near this appliance.
• Never fill the cylinder beyond 80 percent full.
• If the instructions above are not followed exactly, a fire causing death or serious
injury may occur.
DANGER

16 • Grill2Go
Leak Testing (20 lb. Refillable) IMPORTANT!
For your safety
•
•
•
•
Use mild soap and water.
Do not use household cleaning agents.
(A)
Leak test must be repeated each time LP tank is exchanged or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak checked outdoors in well-ventilated area, away from ignition sources
such as gas fired or electrical appliances. During leak test, keep grill away from open flames
or sparks.
Use a clean paint brush and 50/50 soap and water solution.
Damage to gas train components can result.
Brush soapy solution onto the shaded areas shown below .
s
A
If “growing” bubbles appear do not use or move
the LP tank. Contact an LP gas supplier or your
fire department.
CAUTION
Connecting The Adapter Hose To The LP Tank
full stop
(sold separately)
1. Use only adapter hose approved by safety testing
organizations (CSA, UL, etc).
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning hand-wheel
clockwise to a .
4. Remove the protective cap from LP tank valve.
Always use cap and strap supplied with valve.
(This section continued on next page.)
Use of this POL transport plug
(plastic part with external threads)
will defeat safety feature of valve.
Off Clockwise OPD Hand
Wheel
Type 1 outlet
with thread
on outside.
Safety relief valve
Strap and cap

Grill2Go • 17
Connecting The Adapter Hose To The LP Tank (continued)
5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut,
(B) so as not to cross thread
the connection.
holding connector in a straight line with LP tank valve
Position coupling nut
and hose-end as shown
for proper connection to
LP tank valve.
Nipple must be centered
into the LP tank valve.
Coupling nut
Straight
A
B
6. Turn the coupling nut clockwise to tighten to a full solid stop. The hose-end will seal on
the back-check feature in the LP tank valve, resulting in some resistance.
If you cannot complete connection, disconnect hose-end and repeat steps 5 and 6. If
you are still unable to complete the connection,
Before each use, check to see if hose is cut or worn. Replace damaged hose before using grill.
Use only hose specified by manufacturer.
An additional
one-half to three quarters turn is required to complete connection. Tighten by hand
only - do not use tools.
NOTE:
do not use this connector!
Hose Check
WARNING
• Do not insert any foreign objects into the valve outlet. You may damage the valve
and cause a leak. Leaking propane may result in explosion, fire, severe personal
injury, or death.
• Never attempt to attach this grill to the self-contained LP gas system of a camper
trailer or motor home.

18 • Grill2Go
WARNING
• Do not use grill until leak checked.
• If leak is detected at any time, STOP and call the Fire Department.
• If you cannot stop a gas leak, close LP tank valve and call LP gas
supplier or your fire department!
immediately
Leak Testing Valves, Hoses and Regulator
Turn grill control knob to off.
Correct
before proceeding
1.
2. Be sure connector is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a
, turn gas off immediately. There is a major leak at the connection.
.
4. Brush soapy solution onto following connections:
rushing sound
5. bubbles appear, there is a leak. Close LP tank valve immediately and
retighten connections. all for
replacement parts. Order new parts by giving the serial, model number and name of items
needed to the Grill Service Center at 1-800-241-7548 U.S. or 1-800-387-6057 CAN.
6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.
"If growing"
If leaks cannot be stopped "do not try to repair". C
Regulator connection
LP tank valve
connection

Grill2Go • 19
For Safe Use Of Your Grill:
•
•
•
•
•
•
• Operate grill with 1 lb. cylinder in
correct position as shown in .
• Always remove 1 lb. cylinder
from grill when transporting.
• Operate grill with 20 lb. cylinder
in correct position as show in .
• Always remove 20 lb. cylinder
from grill when transporting.
Do not leave the appliance
unattended. Keep children and pets
away from the appliance at all
times.
When cooking, the appliance must
be on a level surface in an area
clear of combustible material.
Do not block holes in bottom or
back of grill.
Check burner flames regularly.
Use grill only in well-ventilated
space. NEVER use in enclosed
space such as carport, garage,
porch, covered patio, or under a
surface that can catch fire.
Use grill at least 3 ft. from any wall
or surface. Maintain 10 ft. clearance
to objects that can catch fire or
sources of ignition such as pilot
lights on water heaters, live
electrical appliances, etc.
• Do not use charcoal in a gas grill.
• This appliance is not intended for
and should never be used as a
heater.
•Never use regulator from this grill
with any other LP appliance.
A
B
WARNING
A
B
3 ft. (1m) minimum
10 ft. recommended
3 ft. (1m) minimum
10 ft. recommended

20 • Grill2Go
Safety Tips
s
s
s
s
s
s
s
s
The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability
to properly assemble or safely operate the appliance.
When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder.
Never move grill while in operation or still hot. Allow the appliance to cool before moving or
storing.
Use only tools supplied or plastic tools.
Maximum load for side shelf is 10 lbs.
The regulator may make a humming or whistling noise during operation. This will not affect
safety or use of grill.
If you have a grill problem see the Troubleshooting Section.
Light burners (see lighting instructions on following page). Check to make sure they are lit,
close the lid and warm up grill on high for 10 minutes. Curing of paint and parts will
produce an odor only on first lighting.