Thermos 465630003 User manual

WARNING
CAUTION
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.
Failure to follow all manufacturer’s instructions could
result in fire or explosion which could cause property
damage, personal injury or death.
Fire+Ice 465630003-E / 00-0000-000-000 (10-29-02)
Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.
Model Number 465630003
Owner’s Manual
Assembly, Operation,
Use and Care
®

2• Fire & Ice
DANGER
WARNING
CAUTION
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP tank not connected for use shall not be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all
of the messages found throughout the manual.

Fire & Ice • 3
LP (Liquefied Petroleum Gas)
• For Your Safety
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
Is nontoxic, odorless and colorless when produced. , LP gas has been
given an odor (similar to rotten cabbage) so that it can be smelled.
CAUTION
For residential use only. Do not use for commercial cooking.
Call Grill Service Center for Help and Parts
• 1-800-435-5194 1-800-387-6057
Installation Safety Precautions
•
• National Fuel Gas
Code, NFPA 54 / ANSI Z223.1 CAN/CGA-B149.2 Propane Installation Code
NFPA/ANSI 58.
This product is subject to patents pending in the U.S. and other countries.
If you need help or warranty parts call U.S., CAN, or send a
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
• To order non-warranty replacement parts or accessories call
1-800-993-2677, visit www.grilllovers.com, or send a FAX to 1-706-565-2121.
This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be
used. Replacement parts must be those specified by the manufacturer.
Grill installation must conform with local codes, or in their absence with
or . Handling
and storage of LP cylinders must conform to LP Gas Code Grill is not to be
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel
supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for
use in any other location. Modification will result in a safety hazard.
(grill cover, 4’ adapter hose)
IMPORTANT: Fill out the warranty information below.
Model Number
Serial Number (on grill)
Date Purchased

4• Fire & Ice
Warranty
THERMOS GRILLS
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Thermos warrants to the original consumer-purchaser that this product shall be free from
defects in workmanship and materials under normal and reasonable use and correct
assembly (If assembled by consumer-purchaser) as follows:
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;
excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;
(4) All other parts, for a period of one (1) year from date of purchase.
Thermos will, at its option, refinish or replace any product or part found to be defective
during the warranty period. Thermos will require you to return the part(s) claimed to be
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of
any obligation under this limited warranty, you should write to:
Thermos may require reasonable proof of purchase and we suggest you keep your receipt.
In the state of California only, if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Thermos will refund the purchase price paid for
the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take
the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. This
warranty does not include the cost on any inconvenience or property damage due to failure of
the product and does not cover damage due to misuse, abuse, accident, damage arising out of
transportation of the product, or damage incurred through commercial use of the product. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. Neither dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise remedies in addition to or
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the
above l imitations or exclusions may not apply to you. The warranty gives you specific legal
rights and may also have other rights which vary from state to state.
(3) The cooler and lifting mechanism for a period of one (1) year from date of purchase; and

Fire & Ice • 5
For Your Safety.............................................................2
Safety Symbols
LP (Liquefied Petroleum Gas) .................................................3
Grill Service Center
Installation Safety Precautions
Warranty Information
Warranty ..................................................................4
Table of Contents ...........................................................5
Grill Features .............................................................6-7
Parts List ..................................................................8
Parts Diagrams ..........................................................9-10
Assembly ..............................................................11-16
Tabletop Mode........................................................17-18
Use & Care .............................................................19-28
Troubleshooting.........................................................29
TABLE OF CONTENTS

6• Fire & Ice
FEATURES
Heat indicator
Level indicator
Viewing glass
Bottle opener
Ignitor
Lift handle
Pull handle/Cooler shelf
Cooler shelf support
Foot pedal
Cooler lid

Fire & Ice • 7
FEATURES
Tool
set
Grease
bottle
Lift handle
Storage net
Cup/can
holders
Tool holders
Match
lighting
stick

8• Fire & Ice
PARTS LIST
Key Quantity Description Part Number
1 1 Torsion Bar 21-6047-009-200
2 2 Upper Hinge 22-6047-004-200
3 1 Grill Lid 65-6048-018-200
4 2 Side Lid Spacer 13-6047-397-200
5 1 Center Lid Spacer 13-6047-399-200
6 1 Upper Latch 22-6047-040-200
7 1 Handle Assembly 69-6047-246-200
8 1 Heat Shield 21-6047-082-200
9 1 Grate 65-6047-339-200
10 1 Burner 69-6047-029-200
11 1 Collector Box 21-6047-338-200
12 1 Electrode 69-6047-331-200
13 1 Lower Heat Shield 21-6047-023-200
14 1 Side Shelf - Left 69-6048-043-200
15 2 Pivot Pin 41-6047-025-200
16 2 Lower Hinge 22-6047-010-200
17 1 Ignitor Wire 69-6047-332-200
18 1 Side Shelf - Right 69-6048-040-200
19 1 Grill Bottom 65-6048-023-200
20 1 Lower Latch 22-6047-011-200
21 1 Latch Clasp 11-6047-012-200
22 1 Heat Indicator 69-6047-013-200
23 1 Sight Glass 69-6047-017-200
24 1 Ignitor 69-6047-014-200
25 1 Ignitor Nut 43-9000-005-000
26 1 Venturi Guard 21-6047-024-200
27 1 Regulator Lock 13-6047-341-200
28 1 Regulator/Valve 69-6047-031-200
29 1 Plinth 69-6048-001-200
30 1 Match Lighting Stick 21-6047-366-200
31 1 Grease Bottle Assembly 69-6048-003-200
32 2 Wire Leg Assembly 69-6048-045-200
33 1 Skirt Assembly - Left 69-6048-010-200
34 1 Cooler Lid 11-6048-027-200
35 1 Left Bezel 11-6048-025-200
36 1 Right Bezel 11-6048-026-200
37 1 Cooler Body Assembly 69-6048-004-200
38 1 Pull Handle Support Wire 21-6048-012-200
39 2 Wheel 69-6048-011-200
40 1 Pedal 11-6048-046-200
41 1 Mesh 89-9000-368-000
42 1 Skirt Assembly - Right 69-6048-030-200
43 1 Ignitor Shield 21-6047-400-200
44 4 Side Lid Spacer Pin 13-6047-398-200

Fire & Ice • 9
PARTS DIAGRAM
1
2
2
3
7
6
8
9
10
11
12
13
14
18
15
16
17
15
16
28
27
26
24
25
2322
20
21
19
43
54
4
44
44
44

10 • Fire & Ice
PARTS DIAGRAM
2931
32
32
33
34
35
38
37
39
40 41
30
36
42

Fire & Ice • 11
ASSEMBLY
Pedal
To raise grill...PRESS and foot pedal on front of cooler. Foot pedal
once the grill begins to rise so that the grill will lock
into position.
RELEASE
MUST BE RELEASED
Press
Release
Slide cooler lid back to open
and lift grill lid to remove
packed components.
Contents:
Side shelves
Tools (3)
Grease bottle
Regulator
Wheels/screws

12 • Fire & Ice
To lower grill and begin assembly . . . Make
sure cooler lid is in the closed position. PRESS
foot pedal and push grill down by pressing on
of grill lid.
foot pedal BEFORE grill reaches the cooler so
that it will lock into position.
DO NOT attach gas
regulator to grill at this point. Mechanism
will not close if regulator is in place.
OUTER EDGES RELEASE
IMPORTANT:
Press
Release
Slide wheels onto axle. Secure
with axle screw into each end
of the axle.
Axle screw
DO NOT press
center of grill lid.

Fire & Ice • 13
Attach grease bottle by sliding bottle bracket
over tabs on left side of plinth.
Twist 1 lb. LP gas cylinder (sold separately)
into regulator.
Grease bottle
Regulator
1 lb. LP gas cylinder

14 • Fire & Ice
PRESS and foot pedal on front of
cooler. Foot pedal
once the grill begins to rise so that the grill
will lock into position.
RELEASE
MUST BE RELEASED
To install regulator/cylinder...
1. Push and hold regulator
lock to right.
2. Push and hold the gas interlock
downward.
3. Insert regulator tube straight into
burner tube.
4. Release regulator lock and
gas interlock. Regulator lock
should spring back to original
position to lock regulator
in place.
NOTE:
• Gas cylinder and regulator
MUST be removed before
lowering grill.
• Grill should not be removed
when grill is in raised
position.
13
2
Press
Release

Fire & Ice • 15
Attach side shelves by sliding
shelf rods into holes on each
side of grill.
NOTE: Shelf with
regulator cut-out
attaches to right side.

16 • Fire & Ice
The pull handle on your cooler may converted for use as a shelf by
utlizing the built-in support in the handle.
To use the pull handle as a shelf...
1. Raise pull handle to horizontal position.
2. Lower the support wire (built into handle).
3. Place support wire into slot in cooler body.
1
2
3

Fire & Ice • 17
TABLETOP MODE
To remove grill from cooler for tabletop
use...Begin with grill in the lowered
position. Grasp the plinth on each side
(see arrows) and lift grill from cooler.
Beneath the plinth, unfold
the wire legs. Legs will lock
into position when fully
extended.
If grease bottle has been
removed, attach to left
side of plinth as shown
on page 11.
Attach regulator and
gas cylinder to right
side of grill as shown
on page 12.
NOTE:
• Grill should not be removed when grill
is in raised position.
• Do not press pedal when grill
is removed. If pedal is accidentally
pressed after grill is removed, the grill
skirts will raise. If this happens, align
and place grill properly back on skirts
prior to lowering (see page 12 for
lowering instructions).

18 • Fire & Ice
NOTE:
MUST
Regulator and gas
cylinder be removed
from grill before placing
grill onto cooler.
Align posts beneath plinth with holes
on top of cooler and slide grill downward
onto cooler.
To close legs and return
grill to cooler...Press
legs inward to release from
locked position, then fold
legs under plinth.

Fire & Ice • 19
USE AND CARE
Propane Cylinder Use (1 lb. Disposable)
•
•
•
•
Use only cylinder marked “Propane Fuel”.
Size should be 4” diameter, 8” height, or 3” diameter, 10” height.
Save cylinder cap and reinstall when not in use.
Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright
in use.
WARNING
Use only 1 lb. propane bottles as specified above. Use of other gas bottles could
cause gas leak or fire.
Leak Testing (1 lb. Disposable)
•
Do not use household cleaning agents.
1. control knob
2. connection (A)
• During leak test, keep grill away from open flames or sparks and do not smoke. Grill must be
leak tested outdoors in a well ventilated area.
Leak test must be repeated each time gas cylinder is replaced or after storage.
Materials needed include clean paint brush and 50/50 soap and water solution. Use mild soap
and water. Damage to components can result.
Be sure on regulator is in "OFF" position.
Brush soapy solution onto between gas cylinder and regulator at .
s
IMPORTANT!
A
sIf growing bubbles appear, there is a leak. Retighten connection
and repeat steps 1 and 2
If you cannot stop a leak, remove gas cylinder from regulator and
check for damaged threads, dirt and debris on regulator and gas
cylinder. Also check to see if anything is obstructing flow of gas at
regulator and gas cylinder openings. Remove any obstruction that
may be found and repeat leak test.
Order new parts by
giving the serial, model number and name of items needed to the
Grill Service Center at 1-800-435-5194 U.S. or 1-800-387-6057 CAN.
If threads are damaged on
either regulator or gas cylinder, replace.

20 • Fire & Ice
Propane Cylinder Use (20 lb. Refillable)
The 20 lb. LP tank used with your grill must meet the following requirements:
•
•
•
Use only
tanks equipped with this type of valve.
Tank must be upright in use.
LP Tank Filling
•
• must be purged
• NEVER
•
LP Tank Exchange
Exchange for OPD safety feature equipped tank as described in
LP Tank.
•
Leak test LP tank BEFORE connecting to grill.
•
•
•
Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18"
(45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Tank must be constructed and marked in accordance with specifications for LP tank of the
U.S. Department of Transportation (DOT) or for Canada, CAN/CSA B-339, cylinders,
spheres, and tubes for transportation of dangerous goods, Transport Canada (TC). See LP
tank collar for marking.
LP tank valve must have:
• Type 1 outlet compatible with adapter hose.
• Safety relief valve.
• UL listed Overfill Protection Device (OPD).
This OPD safety feature is identified by a
unique triangular hand wheel.
• Supply system must be arranged for vapor withdrawal and include collar to protect LP tank
valve.
Use only licensed and experienced dealers.
LP tank before filling.
Dealer should fill LP tank more than 80% of LP tank volume.
A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP
gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP tank, contact an LP dealer or call a local fire department for
assistance. Check the telephone directory under “Gas companies” for nearest certified LP
dealers.
• : You may choose to replace your empty LP tank through an exchange
service. Use only those reputable exchange companies that inspect, precision fill, test and
certify their cylinders.
Always keep LP tank in upright position during use, transit or storage.
•
Do not store a spare LP gas cylinder under or near this appliance.
Never fill the cylinder beyond 80 percent full; and
If the instructions above are not followed exactly, a fire causing death or serious injury may
occur.
(20 lb. Refillable)
OPD Hand Wheel