Thiele Mission 6K Series User manual

Electrical System for Continuity
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Contents
1. Safety......................................................................................................................................................3
1.1 Safety..............................................................................................................................................3
1.2 Symbol Description ........................................................................................................................3
2. Product Introduction.............................................................................................................................5
2.1 The appearance of the product......................................................................................................5
2.2 The principle of the product............................................................................................................6
2.3 Product Category ...........................................................................................................................6
3. Installation..............................................................................................................................................7
3.1 Unpacking and inspection..............................................................................................................7
3.2 Installation note ..............................................................................................................................7
3.3 UPS input and output connection...................................................................................................8
3.4 Connection of the UPS communication Cables.............................................................................8
3.5 Parallel card (Optional)...................................................................................................................9
3.6 External battery conection (for extend model only) .....................................................................10
4. Panel display, operation and running ...............................................................................................12
4.1 Start up and turn off UPS .............................................................................................................12
4.1.1 Start up operation..............................................................................................................12
4.1.2 Turn off operation..............................................................................................................12
4.2 Faceplate display .........................................................................................................................12
4.2.1 Faceplate display illumination...........................................................................................12
4.2.2 LCD display.......................................................................................................................13
4.3 Parameters setting.......................................................................................................................16
4.3.1 Mode setting......................................................................................................................16
4.3.2 Output voltage class setting..............................................................................................16
4.3.3 Input/Output frequency class setting ................................................................................17
4.3.4 Battery capacity setting.....................................................................................................17
4.3.5 Battery quantity setting .....................................................................................................18
4.3.6 Bypass Volt-HI setting.......................................................................................................18
4.3.7 Bypass Volt-Low setting....................................................................................................19
4.3.8 Buzzer Mute Setting..........................................................................................................19
4.3.9 Battery Test Setting...........................................................................................................20
4.3.10 Parallel ID setting..............................................................................................................21
4.3.11 Parallel quantity setting.....................................................................................................21
4.3.12 Parallel redundancy quantity setting.................................................................................22
4.4 Display Messages/record.............................................................................................................23
4.4.1 Operational Status and Mode ...........................................................................................23
4.4.2 Modes and Alarm Information...........................................................................................23
5. Maintenance.........................................................................................................................................24
5.1 Battery maintenance........................................................................................................................24
6. Troubleshooting and performance of the product ..........................................................................25
6.1 Troubleshooting............................................................................................................................25
6.2 EMC standard/Safety standard....................................................................................................25
6.3 Product Performance ...................................................................................................................26
7. RS232 Communication port definition..............................................................................................28
Thank you for purchasing this series UPS.
This series UPS is an intelligent, Single phase in Single phase out, high frequency online UPS designed by our R&D team who is with years of
designing experiences on UPS. With excellent electrical performance, perfect intelligent monitoring and network functions, smart appearance,
complying with EMC and safety standards, The UPS meets the world’s advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the equipment.
Note: Because of the continuous improvements, our products may differ somewhat from the contents included in this manual. You can contact
local office to get the information when necessary.
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1. SAFETY
This chapter mainly introduces the safety signs and security considerations of MISSION 6K/10K series high
frequency online ups. Before any operation of equipment, you should read the content of this chapter carefully.
1.1 Safety
There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and
maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel
injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety
instructions. Our company will not assume the liability that caused by disobeying safety instructions.
Our company will not assume the liability that caused by disobey of safety instructions. Please note the
following:
1. Don’t use the UPS when the actual load exceeds the rated load.
2. There are high-capacity batteries in the standard type UPS. You must not open the enclosure or it will lead
to electric shock. If it needs internal maintenance or battery replacement, please send it to the designated
site.
3. Internal short-circuit of the UPS will cause electric shock or fire. So don’t place the containers equipped with
liquid on the top of the UPS so as not to cause danger of electric shock and so on.
4. Don’t put the UPS in a place with high temperature or humidity as well as the corrosive gas, much dust.
5. Keep good air circulation between in-vent on front panel and out-vent on back panel.
6. Avoid direct sunlight or near heat-dispensed objects.
7. In case that the smoke appears on the UPS, please cut off the power as soon as possible and contact the
dealer service site.
1.2 Symbol Description
The safety symbols cited in this manual are shown in Fig. 1-1, which are used to inform readers of safety issues
that should be obeyed when installation, operation and maintenance.
Fig.1-1 Symbol meanings
Safety Symbol Indication
Attention
Static discharge sensitive
Electric shock
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There are three levers of safety grade: Dangerous, Warning and Attention. The remark is on the right side of the
safety symbol, the detailed comments are shown as following:
Dangerous: Indicate risk of serious injury or death or seriously damage of the equipment.
Warning: Indicate risk of serious injury or damage of the equipment.
Attention: Indicate risk of injury or damage of the equipment.
Description of Commonly Used Symbols
Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them
and understand their meaning:
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2. PRODUCT INTRODUCTION
2.1 The appearance of the product
6KVA Front Panel view 6KVA Rear Panel view
USB
EPO
COM
10KVA Front Panel view 10KVA Rear Panel view
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2.2 The principle of the product
Fig. 2-1 UPS Principle Diagram
1. Input filter: Complete filtering the inputAC utility power to provide the clean power for UPS.
2. AC/DC converter: Convert the filteredAC mains to DC and boost the DC for DC/AC inverter.
3. DC/DC booster: When the UPS works in battery mode, the circuit boosts the DC for DC/AC inverter.
4. DC/AC inverter: Convert the boosted DC to stableAC output.
5. Bypass: When overload or failure of inverting happen in the UPS, it transfers to bypass mode to supply
power to loads.
6. Charger: Standard unit provides 1A; long backup unit provides 6AMax.
7. Battery: Sealed Lead Acid Battery.
8. Output filter: Complete filtering the output of the UPS to provide the clean power for loads.
2.3 Product Category
UPS Type Remark
Standard
unit
6KVA Internal 1620PCS (12V/PCS) batteries
10KVA Internal 1620PCS (12V/PCS) batteries
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3. INSTALLATION
3.1 Unpacking and inspection
1. Unpacking the box and check the UPS. If damaged or some parts missing, don’t start the machine
and inform your supplier.
2. Check the box content (please consult Box Content Table).
3. Check if the UPS is that you wanted to purchase. You can verify it on the label on the rear panel of the
UPS.
3.2 Installation note
Put the UPS at flat place next to the equipment.
Keep UPS at least 20cm from wall or equipment or other object. Don’t block the ventilation holes of the
UPS front panel and bottom part, so as to keep the ventilation in good conditions to prevent the
temperature inside becomes high.
Keep the UPS away from high temperature, water, flammable gas, corrosive gas, dust, direct sunlight or
explosive. Don’t leave the UPS outdoor.
Install a double-pole joined actuator with more than 40A/63A˄6KVA/10KVA) at the input L-N, in order to
cut off the power when in emergency situation.
PDU is required to connect to the UPS output so as to weaken the affect between loads.
In order to fix the UPS, please lock its wheels by shifting the sheet on each wheel.
RCD load like computer, linear load and small inductive load can be connected to the UPS. Please
contact dealer if other types of loads are required to connect.
For the security of the users and equipments, please be sure to take correct power configuration.
Fig.3-1 Correct power configuration
U
P
S
LOAD
INPUT L OUTPUT L
L
NE
INPUT N OUTPUT N
Fig.3-2 Wrong power configuration
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3.3 UPS input and output connection
Minimum 6AWG copper wires are required for the 6KVA, and 10AWG for 10KVA, including input/output
cables and battery cables.
1) Switch off all breakers before connecting cables.
2) Remove the cover of the terminals, refer to chapter 2.1, follow fig. 3-3 to connect the cables
Fig.3-3 I/O terminals connection
3) Connect the UPS output L, N, GND to L, N, GND of load via a PDU. Tighten the screws and shelter
the terminals
3.4 Connection of the UPS communication cables
1˅USB cable provided in accessories can be used to connect the UPS with PC
2˅Follow steps below to install SNMP (optional):
A. Remove the cover of SNMP slot at UPS rear panel and keep it for further use.
B. Insert the SNMP card and tighten the screws
C. Connect the UPS with internet by network cable.
D. Refer to the SNMP manual provided to do SNMP setting.
CAUTION!
Connector are required so as to ensure the connections have a better clamping.
Don’t reverse the input L and N.
Don’t connect the UPS input to a wall outlet or the outlet will get burnt.
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3.5 Parallel Card (Optional)
Parallel installation steps as below:
1) Loosen the screws in the parallel card slot and remove the cover, please keep the cover for future
use.
2) Insert the parallel card into the slot and tighten the screws.
3) Connect the UPS with parallel cables.
4) Connect all the outputs of the parallel UPS to one patch board before connect to the loads. See the
picture as follows.
5) Start one UPS in turn and set parameters through LCD: working mode: parallel mode; parallel ID:
setting ID in sequence; total numbers in parallel: according to the actual numbers; parallel
redundancy sets: setting when redundancy requirement (See the Manual Chapter 4.3.10; 4.3.11;
4.3.12 for more methods of parameter setting).
6) Start UPS at the same time or in turn, they will provide power supply to loads in parallel operation
after finishing setting the ups.Additional, it can also be communicated and setted with PC through
USB. See the steps as below.
1. Start up the UPS one by oneˈconnect USB to the computer, start up software and manual are
included in the CD-ROM.
2. Open the set up interface to set up relevant parameters as below˖
•Work mode, parallel operation;
•Parallel ID: Set up the ID one by one;
•Parallel amount: set the amount in parallel.
3. After finishing setting upˈthe UPS can be started up at the same time or one by one. The UPS will
work in parallel to supply power to the loads.
NOTICE: When the UPS in parallel, the input can be the same or different, but the output should be
paralleled to one patch board.
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3.6 External battery connection (for extend model only)
1) Make sure battery quantity complies with the specs (16/18/20 pieces of 12V battery in parallel).
Measure the voltage of battery bank after finishing connection and the battery voltage should be
around 192/216/240Vdc.
NOTICE:
1. Don’t mix batteries with different capacity, manufacturers and don’t mix brand new and old
batteries, either.
2. The standard setting of the battery is 16 pcs and battery capacity is 65AH (charge current is
6A).When connecting with 18 pcs or 20 pcs battery, please start up the UPS underAC mode,
connect to the computer to set up battery number and capacity, the UPS will follow battery
capacity to distribute charge current automatically (Max charge current is 6A)
2) The breaker on battery cabinet should be off.
3) Remove the cover of terminals. Pay attention! DC voltage is always present on the battery terminals of
UPS.
4) Connect batteries following this procedure step by step (don’t reverse battery connection):
A) positive pole UPS side to positive pole Battery Cabinet side (BAT+)
B) common pole UPS side to common pole Battery Cabinet side (BAT N)
C) negative pole UPS side to negative pole Battery Cabinet side (BAT-)
Fig.3-4 External battery connection
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Warning:
使Before installing battery, make sure that the UPS and breaker are all turned off. Remove all your metallic
adornment such as finger ring, watch, and so on before connecting battery.
使No anti-connection or short circuit between the battery anode and cathode forever. Red cable connect with
battery anode “+” and black cable connect with cathode “-”.
使Please use the screwdriver with insulating handle. Do not lay the tools or metallic goods on the battery.
Notice:
使When using the external battery, It is best to use external battery cable which matches with the equipment.
使When connecting load to UPS, first turn off load and then connect the power cable and finally turn on load
one-by-one.
使Inductance loads such as motor, fluorescent lamp, photocopier are strictly prohibited connecting to UPS to
avoid damage.
使Plug UPS on the special socket with over-current protection, the power socket that used should be
connected with ground wire.
使UPS is likely to have output voltage no matter whether the power input cable is plugged in mains input
socket. If you wish UPS have no output, first break off the switch and then cancel the mains.
使When connect laser printer, select the capacity of UPS according to the UPS start power because the
startup power is higher.
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4. PANEL DISPLAY, OPERATION AND RUNNING
The operation is simple, operators only need to read the manual and follow the operation instructions listed in
this manual, no need any special training.
4.1 Start up and turn off UPS
4.1.1 Start up operation
1ǃTurn on the UPS with Main present.
Once AC Power Cord is plugged in, close the Input Switch on the rear panel, the UPS will start automatically
and the LCD display of the UPS will be lit on. You may view the data and set parameters on the LCD display as
well as the LED display showing the status of the UPS.
2ǃTurn on the UPS with battery. (Main not present)
Close the Input Switch on the rear panel, press “On” on the front panel to start the UPS and in the meantime,
the LCD display will light up. You may view the data and set parameters on the LCD display and the LED
display of the UPS will show the latest status of the UPS.
4.1.2 Turn off operation
1ǃTurn off the UPS with Main present
a) Press and hold the OFF key for 2 seconds to turn off the inverter, the UPS is in Bypass mode now.
b) To shut down (turn off) the UPS completely, you need to open the input switch.
2ǃTurn off the UPS with connecting batteries (main not present)
a) Press and hold the OFF key for 2 seconds to turn off the UPS.
b) After UPS is turned off, all LED and LCD will be extinguished and there is no output.
Remarks: When the UPS is turned off from the inverter mode, it will discharge DC Bus to 80V, then shut down
completely; therefore, sometimes, it takes more several seconds to complete.
4.2 Faceplate display
4.2.1 Faceplate display illumination
Fig.4-1 Overview of the operating panel of the UPS
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(1) ALARM LED
(2) BYPASS LED
(3) BATTERY LED
(4) INVERTER LED
(5) LCD display
(6) Scroll button: enter to next item
(7) OFF button
(8) ON button
4.2.2 LCD display
NOTICE! The display provides more functions than those described in this manual. There are 10 interfaces
available in the LCD display:
ITEM Interface Description Content Displayed
01 Input Voltage & Frequency
02 Bat.δVoltage & Current
03 Bat. - Voltage & Current
04 Output Voltage & Frequency
05 Load Load
06 Temperature PFC/Internal temperature and ambient
temperature
07 CODE Alarm Code(Warming Message)
08 Software version &
model DSP version of inverter software, model
09 Bus voltage Bus voltage ±
10 CODE Operational Status and Mode
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1. When the UPS is connecting with the Utility or Battery at cold start mode, it shows as drawing below:
(1) Operational Status and mode
1) Operational Status and mode When the UPS at single mode, it shows “NOA” or “ECO”, but If the UPS at
parallel mode, it shows “PAL” instead.
2) Press “scroll” button, the UPS goes to next page as shown below.
Battery
˄2˅Input voltage ˄3˅Bat + voltage (Positive)
Output
˄4˅Bat – voltage (Negative) ˄5˅Output voltage
δ6˅Load (7) PFC/Ambient temperature up,
only shows the high temperature
Internal temperature˄down˅
20% load per grid
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( 8 ) Alarm Code ˄9˅Software version & model
( 10˅Bus voltage
1. If some of above interfaces have battery charging, it will display the charging information at the same time
as shown below.
Input
Input
Boost Floating
2. Pressing “scroll” button, you may circulate all messages from the first one to the last one then returns back
to the first one and vice versa.
3. All alarm codes are present when abnormal behaviour (s) occur (s).
The display value of the above parameter will update within 0.2s.
Charging status
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4.3 Parameters setting
The setting function is controlled by 3 buttons (Enter3, Off Ÿ, On ź): Enter 3---goes into the setting page and
value adjustment; Off Ÿ& On ź---for choosing different pages.
After the UPS turn ON, press buttons3& Ÿfor 3 seconds and then goes into the setting interface page. After
finishing setting the parameter, press “ON” until exiting out of the current interface.
Note: Figure at left corner is the page number of the setting pages. After entering the setting interface, it will exit
when without operation in 30s.
4.3.1 Mode setting
Input
Mode setting (Note: Inside the broken-line is the flashing part.)
After entering the setting menu, it’s mode setting defaulted, and the mode setting line flashing as in above
picture.
•Use button Enter3to choose different mode. There are 3 different modes for setting: ECO, PAL, NOR.
•PressŸor źto exit the mode setting (save the mode setting), and goes to output voltage setting or
parallel redundancy quantity setting.
4.3.2 Output voltage class setting
Input
Output voltage setting (Note: Inside the broken-line is the flashing part.)
When under the mode setting press Onźor when under frequency setting press OffŸ, it goes to the output
voltage setting. The output voltage line flashes as in above picture.
•Use button Enter3to choose the different output voltage. There are 3 different voltages---220, 230,
240.
•PressŸor źto exit the output voltage setting (save the output voltage setting) and goes to mode
setting or frequency setting.
NOTE: When powered by inverter, it is necessary to turn off the inverter before setting voltage and frequency
level.
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4.3.3 Input/Output frequency class setting
Input
Frequency setting (Note: Inside the broken-line is the flashing part.)
When under the output voltage setting press Onźor when under battery capacity setting press OffŸ, it goes to
the frequency setting. The frequency line flashes as in above picture.
•Use button Enter3to choose the different frequency. There are 2 different frequency---50/60Hz.
•PressŸor źto exit the frequency setting (save the frequency setting) and goes to output voltage
setting or battery capacity setting.
Note: When powered by inverter, it is necessary to turn off the inverter before setting voltage and frequency
level.
4.3.4 Battery capacity setting
Battery
Battery capacity setting (Note: Inside the broken-line is the flashing part.)
When under the frequency setting press Onźor when under battery quantity setting press OffŸ, it goes to the
battery capacity setting. The battery capacity line flashes as in above picture.
•Use button Enter3to choose the different battery capacity. Battery capacity range is 1-200Ah. (Note:
long-press of Enter 3can adjustment battery capacity quickly.)
•PressŸor źto exit the battery capacity setting (save the capacity setting) and goes to frequency
setting or battery quantity setting.
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4.3.5 Battery quantity setting
Battery
Battery quantity setting (Note: Inside the broken-line is the flashing part.)
When under the battery capacity setting press Onźor when under bypass voltage upper limit setting press
OffŸ, it goes to the battery quantity setting. The battery quantity line flashes as in above picture.
•Use button Enter3to choose the different battery quantity. Battery quantity range is 16Ƚ18, 20.
•PressŸor źto exit the battery quantity setting (save the battery quantity setting) and goes to battery
capacity setting or bypass voltage upper limit setting.
4.3.6 Bypass Volt-Hi setting
Bypass voltage upper limit setting (Note: Inside the broken-line is the flashing part.)
When under the battery quantity setting press Onźor when under bypass voltage lower setting press OffŸ, it
goes to the bypass upper limit setting. The bypass upper limit line flashes as in above picture.
•Use button Enter3to set the different bypass voltage upper limit. The bypass voltage upper limit range
is 5%,10%,15%,25%(25% only for 220V output).
•PressŸor źto exit the bypass voltage upper limit setting (save the bypass voltage upper limit setting)
and goes to battery quantity setting or bypass voltage lower limit setting.
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4.3.7 Bypass Volt-Low setting
Bypass voltage lower limit setting (Note: Inside the broken-line is the flashing part.)
When under the bypass voltage upper limit setting press Onźor when under parallel ID setting press OffŸ, it
goes to the bypass lower limit setting. The bypass lower limit line flashes as in above picture. (“-” for negative,
positive does not have any symbol.)
•Use button Enter ( to set the different bypass voltage lower limit. The bypass voltage lower limit range is
20%,30%,45%.
•PressŸor źto exit the bypass voltage lower limit setting (save the bypass voltage lower limit setting)
and goes to bypass upper limit setting or parallel ID setting.
4.3.8 Buzzer Mute Setting
Buzzers mute setting (Note˖flashing part in dashed box)
Press ON under bypass voltage lower limit setting or press OFF under the parallel ID setting can enter the
buzzer setting. Now the setting status is flashing as the Figure 14 shows (note: on=mute; off= no mute). When
press, it shows the mute cycle setting, the selection includes ON and OFF. ( Press the up button or down button
can exit the mute setting (save the mute setting status) and switch to bypass voltage lower limit setting or
parallel ID setting (note: when in stand-alone mode, press down button to exit and save the settings, then the
settings is completed for stand-alone unit).
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4.3.9 Battery Test Setting
Battery self-test setting
This page is the introduction to the Battery self-test setting. The default Settings is “OFF” when the UPS has no
need of the battery self-test function. When turn to “ON”, batteries can do the self-test automatically per 30 days.
Three kinds of Battery Self-test Time can be chose as below.
When choosing On1, UPS can transfer to Battery Mode automatically per 30 days. And the Battery Self-test
Time is 10 seconds.
When choosing On2, UPS can transfer to Battery Mode automatically per 30 days. And the Battery Self-test
Time is 10 minutes.
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