Thornton Mettler Toledo 200CR Manual

THORNTON
Leading Pure Water Analytics
200CR Conductivity/Resistivity Instrument Initial Set-Up
200CR Front Panel
The keypad has 6 keys which access specific menus
as follows:
measure - menus to change measurement modes.
setpoint - menus for programming setpoints.
relays - menus for programming relays.
outputs - menus for programming outputs.
calibrate - menus to perform calibration.
menus - all other menus (cell constants, security,
averaging, compensation, etc.)
The control keys which are used to make changes
within a menu are:
OK/Next is used to accept a selection and proceed to
the next menu level.
Up arrow is used to scroll up through a list of
options (& increase numbers).
Down arrow is used to scroll down through a list of
options (& decrease numbers).
Left arrow is used to move the cursor to the left
within a menu.
Right arrow is used to move the cursor to the right
within a menu.
Each digit can be scrolled through the values:
.(decimal point), 0, 1, 2, 3, 4, 5, 6, 7, 8 and 9. The first
digit of each number can also be set to neg.(-)
Following are the steps necessary to install a 200CR
instrument and begin operation.
1. Instrument installation - (Chapter 2)
The 200CR can be panel, pipe or wall mounted
and a sealed IP65 rear cover is optional but is
required for wall and pipe mounting. Drill holes in
the rear cover as needed for conduit or cable grips.
2. Wiring - (Chapter 2)
Make all necessary electrical connections to the
instrument. The wiring procedure is outlined on
the back of this sheet.
3. Instrument Calibration - (Chapter 8)
This instrument is factory calibrated within
specifications and does not require re-calibration. If
Quality Assurance requirements call for verification,
follow the procedures in the manual.
4. Connect sensors to patch cords.
5. IMPORTANT: Enter cell (sensor) constants for
resistance and temperature for each channel.
•Press menus key then use arrow keys until:
Edit Sensor Cal
•Press OK/NEXT key
ACell M=.10000_
•Select (A Cell, A Temp, B Cell, B Temp)
using up and down arrow keys
•Shift cursor using the right arrow key to enter M
, the multiplier.
•Shift cursor using the right arrow key to enter
the precise value of the cell constant found on
the sensor.
•Shift cursor back to the first field and repeat
the above procedure for each of the other three
constants.
•Press the OK/NEXT key
Save Changes?Yes
•Press the OK/NEXT key
6. Select desired measurements for each sensor
•Press measure key
Channel Primary (A,B) settings:
For resistivity, ohm-cm (Auto) - recommended.
For conductivity, S/cm (Auto) - recommended.
By selecting Auto, the instrument will automatically
scale the sensor value to be read by the
instrument.
Channel Secondary (a,b) settings:
Secondaries are usually temperatures (°F, °C)
•Press the OK/NEXT key once all 4 measurement
selections are made.
Save Changes?Yes
•Press the OK/NEXT key to save changes.
7. Program the analog outputs. (Chapter 7). Do not
calibrate analog outputs.
For additional information refer to Manual 84295. For
coverage of digital RS232/RS422 communications
refer to Manual 84364.

200CR Back Panel
Warning: Make sure power to all wires is turned off
before proceeding with the power installation. High
voltage may be present on the input power wires
and relay wires.
Terminal Block TB1
200CR models 6220 and 6222 have 2 relays
200CR model 6224 has 4 relays
The wiring sequence is shown in the table below.
Relays 3 and 4 are solid state, for AC only. Refer to
Manual Chapter 2.
TB1
Label Input Power & Relay Function
L
N
115V/230VAC Line
115V/230VAC Neutral
Earth Ground
NC1
C1
NO1
Relay 1: Normally Closed
Relay 1: Common
Relay 1: Normally Open
NC2
C2
NO2
Relay 2: Normally Closed
Relay 2: Common
Relay 2: Normally Open
C3
NO3 Relay 3: Common Relay 3: Normally Open
C4
NO4 Relay 4: Common Relay 4: Normally Open
AC Power Voltage and Frequency
To change the power voltage and frequency from factory
settings refer to Manual Chapters 2 and 4 respectively.
Output Connections
Connections for all outputs are made to terminal block
TB2. The serial port can be configured as an RS-232
port or an RS-422 port. Analog outputs, if included, are
powered. Do not connecto circuits that provide external
power.
Output Connections continued
TB2
Label RS232 Function RS422 Function
RXD- Receive Data Receive Data -
RXD+ Not Used Receive Data +
TXD- Transmit Data Transmit Data -
TXD+ Not Used Transmit Data +
GND Ground* Not Used
AO2-
AO2+ Analog Output 2 - Analog Output 2 +
AO1-
AO1+ Analog Output 1 - Analog Output 1 +
*For RS232 only.
CAUTION: Do not connect analog output wiring
shields to adjacent GND terminal. Connect them to
AC-power earth ground terminal only.
Sensor Connections
Wire sensor patch cord leads as shown below.
Warning: Miswiring patch cords may damage
sensors. Blue wire #7 is not used. Leave clear
shrink tube in place over it.
TB3
Label Wire Color Sensor Connection
GND(6)
SIG5(5)
SIG4(4)
SIG3(3)
SIG2(2)
SIG1(1)
BLACK
RED
GREEN
WHITE
CLEAR
WHT/BLUE
Channel B Sensor
Connections
GND(6)
SIG5(5)
SIG4(4)
SIG3(3)
SIG2(2)
SIG1(1)
BLACK
RED
GREEN
WHITE
CLEAR
WHT/BLUE
Channel A Sensor
Connections
Mettler-Toledo Thornton, Inc. Toll-Free: 800-510-PURE
36 Middlesex Turnpike Fax: [phone]
Bedford, MA 01730 [email protected]
[phone]
www.thorntoninc.com
www.thorntoninc.comwww.thorntoninc.com
www.thorntoninc.com OM84304 Rev. E 08/03