Butts Tools BHP0020 User manual
WARNING
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on,
or working near this tool must read and understand these instructions carefully.
Keep them in a safe place for later consultation.
OPERATION MANUAL
WORKSHOP PRESSES
BHP0020
BHP1030
BHP2030
BHP1050
WARNING
This press has been designed for general bending, toughening, axis and bearing extraction work etc.
Never use it for applications that should not be performed by a press. Always use the appropriate tool
for each specific task. Handle the press correctly and ensure that all parts and components are in good
condition and that no parts are missing prior to its use.
The press should only be used by authorized person should having read carefully and understood the
contents of this manual. particulary children, away from the working area.
Always position the press against a wall. If the press is situated in the open workshop, it is essential
that a guard be placed at the rear of the unit. The press foot need to be amounted on the ground!
Make sure that the operator must wear protective cloth, gloves, safety helmet, shoes and ear protector
during operating. To avoid accidents, always be aware of any on-going work on the machine. Also,
always stay focused on the job to be done.
Do not modify the press in any way. Safety valve should not be tampered with under any circumstanc-
es.
Never exceed the rated capacity of the press and V-blocks.
Non-compliance with these instructions may result in injury or damage to the user, the press or the
piece being manipulated.
The manufacturer accepts no responsibility for the improper use of the press or the component
handled.
Item No.
SP-15HL
SP-20H
SP-20HAM
SP-30H
SP-30HM
SP-30HAM
SP-50HM
SP-50HAM
A
565
710
770
710
770
770
930
930
B
440
540
600
540
600
600
750
750
C
855
1800
1800
1800
1800
1800
1900
1900
D
134
134
152
134
148
148
200
200
E
355
505
505
505
505
505
535
535
G1
45
25
25
25
25
25
80
80
G2
340
850
850
850
850
850
780
780
R
170
220
220
220
220
220
220
220
R1
95
145
145
145
145
145
145
145
R2
75
75
75
75
75
75
75
75
M
200
/
200
200
280
280
/
Safety Instructions
WORKSHOP PRESSES
WORKSHOP PRESSES
01
02
Technical Data
Capacity
15 Ton
20 Ton
20 Ton
30 Ton
30 Ton
30 Ton
50 Ton
50 Ton
WARNING
This press has been designed for general bending, toughening, axis and bearing extraction work etc.
Never use it for applications that should not be performed by a press. Always use the appropriate tool
for each specific task. Handle the press correctly and ensure that all parts and components are in good
condition and that no parts are missing prior to its use.
The press should only be used by authorized person should having read carefully and understood the
contents of this manual. particulary children, away from the working area.
Always position the press against a wall. If the press is situated in the open workshop, it is essential
that a guard be placed at the rear of the unit. The press foot need to be amounted on the ground!
Make sure that the operator must wear protective cloth, gloves, safety helmet, shoes and ear protector
during operating. To avoid accidents, always be aware of any on-going work on the machine. Also,
always stay focused on the job to be done.
Do not modify the press in any way. Safety valve should not be tampered with under any circumstanc-
es.
Never exceed the rated capacity of the press and V-blocks.
Non-compliance with these instructions may result in injury or damage to the user, the press or the
piece being manipulated.
The manufacturer accepts no responsibility for the improper use of the press or the component
handled.
Item No.
SP-15HL
SP-20H
SP-20HAM
SP-30H
SP-30HM
SP-30HAM
SP-50HM
SP-50HAM
A
565
710
770
710
770
770
930
930
B
440
540
600
540
600
600
750
750
C
855
1800
1800
1800
1800
1800
1900
1900
D
134
134
152
134
148
148
200
200
E
355
505
505
505
505
505
535
535
G1
45
25
25
25
25
25
80
80
G2
340
850
850
850
850
850
780
780
R
170
220
220
220
220
220
220
220
R1
95
145
145
145
145
145
145
145
R2
75
75
75
75
75
75
75
75
M
200
/
200
200
280
280
/
Safety Instructions
WORKSHOP PRESSES
WORKSHOP PRESSES
01
02
Technical Data
Capacity
15 Ton
20 Ton
20 Ton
30 Ton
30 Ton
30 Ton
50 Ton
50 Ton
Part No. Capacity A B C D E G1 G2 R R1 R2 M
BHP0020 20 Ton 710 540 1800 134 505 25 850 220 145 75 /
BHP1030 30 Ton 770 600 1800 148 505 25 850 220 145 75 200
BHP2030 30 Ton 770 600 1800 148 505 25 850 220 145 75 200
BHP1050 50 Ton 930 750 1900 200 535 80 780 220 145 75 280
①
②
②
③
④
④
⑤
⑤
⑥
⑥
⑦
⑦
⑧
⑧
① oil tank
② winch handle
③ v-blocks
④ spare parts tray
⑤ foot
⑥ working table
⑦ pump
⑧ cylinder
④ spare parts tray
⑤ foot
⑥ working table
① cylinder
② winch handle
③ protection cover
⑦ pump
⑧ dustproof cover
⑨ press gauge
①
③
⑨
WORKSHOP PRESSES
WORKSHOP PRESSES
03
04
Pneumatic & Manual Press
Manual Hydraulic Press
Technical Description
①
②
②
③
④
④
⑤
⑤
⑥
⑥
⑦
⑦
⑧
⑧
① oil tank
② winch handle
③ v-blocks
④ spare parts tray
⑤ foot
⑥ working table
⑦ pump
⑧ cylinder
④ spare parts tray
⑤ foot
⑥ working table
① cylinder
② winch handle
③ protection cover
⑦ pump
⑧ dustproof cover
⑨ press gauge
①
③
⑨
WORKSHOP PRESSES
WORKSHOP PRESSES
03
04
Pneumatic & Manual Press
Manual Hydraulic Press
Technical Description
⑦
WORKSHOP PRESSES
WORKSHOP PRESSES
05
06
Prior To Using The Press
2 Pump Handle Assembly
②②
④ ④
⑤
⑤
⑥
⑥
⑥
①
③
②
①③
③
Step 1: Assembled part ① & part ② with part ③ ④ ⑤ then fix the screw nut
Step 2: Fix 4 screws of part ⑥ into ground
1 Legs Assembly
Step 1: Assmbling part ② with part ① ③ Step 2: Assembling ⑤ with part ④ ⑦ ,
after that, connect part ④ & part ②
Step 3: Assembling part ⑧ and part ⑤
⑧
④
⑤
⑦
WORKSHOP PRESSES
WORKSHOP PRESSES
05
06
Prior To Using The Press
2 Pump Handle Assembly
②②
④ ④
⑤
⑤
⑥
⑥
⑥
①
③
②
①③
③
Step 1: Assembled part ① & part ② with part ③ ④ ⑤ then fix the screw nut
Step 2: Fix 4 screws of part ⑥ into ground
1 Legs Assembly
Step 1: Assmbling part ② with part ① ③ Step 2: Assembling ⑤ with part ④ ⑦ ,
after that, connect part ④ & part ②
Step 3: Assembling part ⑧ and part ⑤
⑧
④
⑤
②
④
①
③
WORKSHOP PRESSES
WORKSHOP PRESSES
07
08
Step 1: Open part ①
Step 2: Lift up the plug of part ②
Step 3: Open the release valve of part ③ by turning a half Counterclockwise
Step 4: Activate the pump with handle ④ 10 times
Step 5: Close release valve of part ③ by turning it clockwise. Ready to use
01 / Manual pump
3 Drain The Hydraulic Circuit
02 / Pneumatic Pump
⑨
Step 1: Pull out the hose and screw nut of part ⑨ from Part ⑧
Step 2: Connect the hose part with Part ⑧
Step 3: Pull out part
⑧
oil
②
④
①
③
WORKSHOP PRESSES
WORKSHOP PRESSES
07
08
Step 1: Open part ①
Step 2: Lift up the plug of part ②
Step 3: Open the release valve of part ③ by turning a half Counterclockwise
Step 4: Activate the pump with handle ④ 10 times
Step 5: Close release valve of part ③ by turning it clockwise. Ready to use
01 / Manual pump
3 Drain The Hydraulic Circuit
02 / Pneumatic Pump
⑨
Step 1: Pull out the hose and screw nut of part ⑨ from Part ⑧
Step 2: Connect the hose part with Part ⑧
Step 3: Pull out part
⑧
oil
WORKSHOP PRESSES
WORKSHOP PRESSES
09
10
The V-blocks must be used by pair,not by piece.
Only one authorized person having read carefully and understood the contents of this manual is
allowed to operate the press.
Only for pneumatic pump:working air pressure 9-12bar.
②④⑤
①
③⑥
②③
Operation Description
V-Blockers Operation
Close the release valve by turning it to the right until it is firmly closed.
Activate the pump until the piston approaches the piece.
Align the piece and the piston so that the piece is properly centered.
Activate the pump to apply pressure to the piece.
When the work is finished, stop the pump and open the release valve to remove the piece.
Saddle And Pin Sets Operation
①
②
Make Sure every parts are fixed and tightened.and the press should be placed on a firm, regular
and horizontal surface.
Leaving enough space around the press while it is in operation so that it is always easily accessi-
ble.
Ensure table at proper position and lock the table by the axles.
Use And Operation
WORKSHOP PRESSES
WORKSHOP PRESSES
09
10
The V-blocks must be used by pair,not by piece.
Only one authorized person having read carefully and understood the contents of this manual is
allowed to operate the press.
Only for pneumatic pump:working air pressure 9-12bar.
②④⑤
①
③⑥
②③
Operation Description
V-Blockers Operation
Close the release valve by turning it to the right until it is firmly closed.
Activate the pump until the piston approaches the piece.
Align the piece and the piston so that the piece is properly centered.
Activate the pump to apply pressure to the piece.
When the work is finished, stop the pump and open the release valve to remove the piece.
Saddle And Pin Sets Operation
①
②
Make Sure every parts are fixed and tightened.and the press should be placed on a firm, regular
and horizontal surface.
Leaving enough space around the press while it is in operation so that it is always easily accessi-
ble.
Ensure table at proper position and lock the table by the axles.
Use And Operation
11
12
WORKSHOP PRESSES
WORKSHOP PRESSES
Moveable Cylinder Operation
Working Table Operation
④
⑥
⑤
CAUTION
Do not use damaged/deformed product. If abnormal noise or vibration occurs, stop use imme-
diately, then inspect and ask manufacturer for help. It is recommended that this inspection be
made by a manufacturer’s authorized repair facility.
Keep the clean and well lubricated to prevent foreign matter from entering the system.
If the has been exposed to rain, snow, sand, or grit, it must be cleaned before it is used.
Maintenance Instruction
press
press
11
12
WORKSHOP PRESSES
WORKSHOP PRESSES
Moveable Cylinder Operation
Working Table Operation
④
⑥
⑤
CAUTION
Do not use damaged/deformed product. If abnormal noise or vibration occurs, stop use imme-
diately, then inspect and ask manufacturer for help. It is recommended that this inspection be
made by a manufacturer’s authorized repair facility.
Keep the clean and well lubricated to prevent foreign matter from entering the system.
If the has been exposed to rain, snow, sand, or grit, it must be cleaned before it is used.
Maintenance Instruction
press
press
13
WORKSHOP PRESSES
Periodically check the condition of the product.
Store the product in dry and non-corrosion environment.
Owners and /or operators should be aware that repair of this equipment may require specialized
knowledge and facilities. It is recommended that an annual inspection of the product be made
by a manufacturer’s or supplier’s authorized repair facility and that any defective parts, decals,
or safety labels or signs be replaced with manufacturer’s or supplier’s specified parts. A list of
authorized repair facilities is available from the manufacturer or supplier, please call them for
help.
Any product that appears to be damaged in any way, is found to be worn, or operates abnormal-
ly SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that
necessary repairs be made by a manufacturer’s or supplier’s authorized repair facility if repairs
are permitted by the manufacturer or supplier.
Only attachments and/or adapters supplied by the manufacturer shall be use.
Lubricate the axes and moving parts at regular intervals.
The elements of the press should be kept clean and protected from aggressive conditions
at all times.
Always use original spare parts.
Store the press, with pistons completely retracted, in a well-protected area where it will not be
exposed to corrosive vapors, abrasive dust, or any other harmful elements.
Maintenance
13
WORKSHOP PRESSES
Periodically check the condition of the product.
Store the product in dry and non-corrosion environment.
Owners and /or operators should be aware that repair of this equipment may require specialized
knowledge and facilities. It is recommended that an annual inspection of the product be made
by a manufacturer’s or supplier’s authorized repair facility and that any defective parts, decals,
or safety labels or signs be replaced with manufacturer’s or supplier’s specified parts. A list of
authorized repair facilities is available from the manufacturer or supplier, please call them for
help.
Any product that appears to be damaged in any way, is found to be worn, or operates abnormal-
ly SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that
necessary repairs be made by a manufacturer’s or supplier’s authorized repair facility if repairs
are permitted by the manufacturer or supplier.
Only attachments and/or adapters supplied by the manufacturer shall be use.
Lubricate the axes and moving parts at regular intervals.
The elements of the press should be kept clean and protected from aggressive conditions
at all times.
Always use original spare parts.
Store the press, with pistons completely retracted, in a well-protected area where it will not be
exposed to corrosive vapors, abrasive dust, or any other harmful elements.
Maintenance
JHM Butt & Company Ltd
Brunel Industrial Estate, Brunel Close, Harworth, Doncaster, DN11 8QA
Tel: 01302 710868 www.jhmbuttco.com
This manual suits for next models
3
Table of contents
