Tomahawk TBUGGY300e User manual

TBUGGY300e
POWER BUGGY Operation Manual
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FIND THE HOW TO GUIDE HERE

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TABLE OF CONTENTS
1. Safety Information
1.1 Operating Safety
1.2 Service Safety
2. Technical Performance
2.1 Technical Performance
2.2 Specifications
3. Operating Controls
3.1 Getting Started
3.2 To Move Forward
3.3 To Reverse
3.4 To Stop
3.5 To Emergency Stop
3.6 To Empty / Reset Skip
3.7 Charging the Battery
4. Operations Controls Diagram
5. Maintenance
6. Troubleshooting
7. Circuit Diagram
8. Parts Manual
9. Tomahawk Catalog & Coupon
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Register Your Equipment
Thank you for purchasing TOMAHAWK equipment! Your product is covered by the
TOMAHAWK Warranty Policy, but in order to activate your warranty, we need you to register
your product. In addition to activating your equipment warranty, product registration will
grant you access to important product updates, streamlined customer service, and more.
INCLUDED WITH YOUR REGISTRATION
☑ Equipment Warranty Activation
☑ Product Updates
☑ Streamlined Customer Service
☑ Excusive Discounts and Sales
STEPS TO REGISTER YOUR EQUIPMENT
1. Visit www.tomahawk-power.com
2. Choose “Product Registration” at the bottom of the page
3. Enter your equipment’s serial number to get started
4. Provide all required information
5. Submit Registration
Equipment Resources
Tomahawk Customer Service doesn’t stop at checkout. We understand to keep a job-site
running smoothly - the proper equipment, spare parts, instruction manuals, and more are
needed at the drop of a hat. Visit www.tomahawk-power.com to gain access to the incredible
resources below.
How To Video Library
More of a visual person? Visit our Video Library for equipment
assembly instructions, troubleshooting tips, and more!
Found on each product listing or the Service Videos Page
Manual and Assembly Guide Library
Visit our Manual Library if you are looking for a lost
operations manual or a particular spare part?
Found on each product listing or the Tomahawk Manuals Page
Service Requests
In need of a quick fix or a service center referral? Submit a
Service Request and a Tomahawk Technician will respond
shortly to get you the help you need.
Choose “Service Request” at the bottom of www.tomahawk-power.com

This manual provides information and procedures to safely operate and maintain this
equipment. For your own safety and protection from injury, carefully read, understand, and
observe the safety instructions described in this manual.
Keep this manual or a copy of it with the equipment. If you lose this manual or need an
additional copy, please contact Tomahawk Power LLC or visit www.tomahawk-power.com
This equipment is built with user safety in mind; however, it can present hazards if
improperly operated or serviced. Follow operating instructions carefully. If you have
questions about operating or servicing this equipment, contact Tomahawk Power.
The information contained in this manual is based on equipment’s production at the time of
publication. Tomahawk Power reserves the right to change any portion of this information
without notice.
No part of this publication may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission from
Tomahawk Power.
Any type of reproduction or distribution not authorized by Tomahawk Power represents an
infringement of valid copyrights and will be prosecuted. We expressly reserve the right to
make technical modifications, even without due notice, which aim at improving our
machines or their safety standards.
1. SAFETY INFORMATION
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be
followed to reduce the possibility of personal injury, damage to the equipment, or improp-
er service.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
DANGER
WARNING
CAUTION
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CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially
hazardous situation which, if not avoided, may result in property damage.
1.1 Operating Safety
Familiarity and proper training are required for the safe operation of equipment!
Equipment operated improperly or by untrained personnel can be dangerous! Read
the operating instructions contained in both this manual and the engine manual and
familiarize yourself with the location and proper use of all controls. Inexperienced
operators should receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
1.1.1 NEVER allow anyone to operate this equipment without proper training. People
operating this equipment must be familiar with the risks and hazards associated with it.
1.1.2 ALWAYS Be safety-conscious by dressing appropriately during operation. Always wear
protective footwear, safety glasses/eyeware, and a hard hat.
1.1.3 ALWAYS Exercise extreme caution with the controls when working on steep and/or
slippery surfaces. This is especially important when people are near the working area.
1.1.4 ALWAYS Ensure that all safety guards are in place when operating your Power Buggy.
1.1.5 ALWAYS Keep your Power Buggy free of any accumulation of dirt, grease, oil, or any
other flammable material.
1.1.6 NEVER DO NOT carry “passengers” on your Power Buggy.
1.1.7 NEVER DO NOT start operating without completing daily maintenance checks.
1.1.8 NEVER DO NOT operate your Power Buggy without exercising the appropriate safety
precautions.
1.1.9 NEVER DO NOT use other types of battery charger or batteries.
1.1.10 NEVER DO NOT pressure wash directly on the electrical features.
1.1.11 NEVER use accessories or attachments that are not recommended by Tomahawk
Power. Damage to equipment and injury to the user may result.
1.1.12 NEVER leave machine running unattended.
1.1.13 ALWAYS be sure operator is familiar with proper safety precautions and operation
techniques before using machine.
1.1.14 ALWAYS wear ANSI Z87.1-approved safety goggles or safety glasses with side
shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use
non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection
when appropriate. This applies to all persons in the work area.
1.1.15 ALWAYS store equipment properly when it is not being used. Equipment should be
stored in a clean, dry location out of the reach of children.
WARNING

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1.1.16 ALWAYS operate machine with all safety devices and guards in place and in working
order. DO NOT modify or remove safety devices. DO NOT operate machine if any safety
devices or guards are missing or inoperative.
1.1.17 ALWAYS read, understand, and follow procedures in Operator's Manual before
attempting to operate equipment.
1.2 Service Safety
Poorly maintained equipment can become a safety hazard! In order for the
equipment to operate safely and properly over a long period of time, periodic
maintenance and occasional repairs are necessary.
1.2.1 DO NOT attempt to clean or service machine while it is running. Rotating parts can
cause severe injury.
1.2.2 ALWAYS replace worn or damaged components with spare parts designed and
recommended by Tomahawk Power.
1.2.3 ALWAYS keep machine clean and labels legible. Replace all missing and hard-to-read
labels. Labels provide important operating instructions and warn of dangers and hazards.
1.2.4 ALWAYS check for damaged parts before each use. Carefully check that the
equipment will operate properly and perform its intended function. Replace damaged or
worn parts immediately. Never operate the buggy with a damaged part.
1.2.5 ALWAYS inspect the machine prior to placing in storage and before re-use. Store the
machine in a dry, secure place out of the reach of children.
1.2.6 ALWAYS use only accessories that are recommended by the manufacturer for use
with the machine. Accessories that may be suitable for one machine may create a risk of
injury when used with the machine.
2. TECHNICAL PERFORMANCE
Tomahawk power buggies are powered by a 1000W Electric Motor with robust 4-wheel
drive, providing incredible climbing ability and superior traction in mud, dirt, or sand. Plus
with the 48V-20Ah battery, use your buggy longer with less down time, up to 6-8 hours! The
standard 8³ capacity tub will carry your materials or debris and passes through 31-inch
doorways and openings!
DANGER

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2.2 Specifications
Model TBUGGY300e
Motor 1000W Electric Motor Brush Less
Type 4WD Chain Drive All Terrain with Hydraulic Tipping
Battery 48V-20Ah
Charge 220V/ 50-60Hz
Working Temperature 50°F ~ 104°F (-10°C ~ 40°C)
Capacity 8cu.ft. or 650 lbs weight / 300 kg
Brake Electromagnetic Brake
Cables Protected
Wheels Front 400x10, Rear 400x8
Max Slope 20°
Dimensions L-63",W-31",H-36" (L-1600mm,W-780mm,H-920mm)
Weight 342 lbs / 155 kg (with battery)
Max Speed 3.72mph (5.0km/h)
Endurance 6-8 hours (against working conditions)

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3. OPERATING CONTROLS
3.1 Getting Started
3.1.1 Using the battery charger cable, charge the batteries until the battery symbol shows
FULL.
3.1.2 Check that the locking catch of the skip has engaged before moving.
3.1.3 Located under the buggy,
switch ON the main power.
3.2 To Move Forward
3.2.1 Turn the key switch to the “ON” position.
3.2.2 Choose the speed on the panel as following:
1: Min speed - 1.24 mph (2km/hr)
2: Mid speed - 2.5 mph (4km/hr)
3: Max speed - 3.72(6km/hr)
3.2.3 Gently engage the le hand lever, the Power Buggy will move forward.
3.2.4 Check the black button on the right control handle and confirm the button is in the UP
position. Move the throttle. The more you press, the faster it will run.

3.3 To Reverse
3.3.1 Release the le hand lever and right hand throttle to stop the Power Buggy.
3.3.2 Press the black button on the right control handle to “R” status. The machine will
sound its alarm.
3.3.3 Gently engage the le hand lever, the Power Buggy will move backwards.
3.3.4 Move the throttle. The more you press, the faster it will run.
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NOTE
- When pressing the red button on the le handle while the power is ON, the Power
Buggy can be moved forward and in reverse.
- Parking brake (P & N) instructions:
When working, keep Power Buggy in the “P” position.
When the power is OFF, keep in the “N” position to move the machine.
- If the Power Buggy is not used for a long period of time, fully charge the
battery and turn OFF the main power switch.

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3.4 To Stop
3.4.1 Release the control lever. The Power Buggy will slow down and stop. The parking brake
will automatically turn on.
3.4.2 Turn the key switch to the “OFF” position.
3.5 Emergency Stop
3.5.1 Push the red button to turn off immediately.
3.5.2 To reset the emergency stop, turn the red button to the right.
3.6 To Empty / Reset Skip
3.6.1 Stop the machine and press
switch B
EMPTY
RESET
NOTE: Make sure there are no people in front of the Power Buggy.
3.7 Charging the Battery
3.7.1 Connect the power line with the charging interface, then connect the plug to the main
power.
3.7.2 Aer charging, disconnect the plug first. Then, disconnect the power line from the
charging interface.
NOTE: Violation of the above operation may result in damage to the machine or personal
injury.

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Tire Pressure: 25-30 PSI
NO LIFTING PEOPLE
A: Charging Interface B: Empty Bucket C: Select Speed D: Emergency Stop E: Key Ignition
1 4
2
1 3
2
LEFT HAND
Red Button
Unlock the Brake
When Power Is On
EMPTY BUCKET Press Switch to Empty the Bucket
B
Accelerator Forward Reverse
4 3
2
RIGHT HAND
Deadman Lever 1
LEFT HAND
4. Operation Controls Diagram

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5. MAINTENANCE
Routine checks of your Power Buggy will ensure trouble-free operation. Inspect and/or
service your power buggy at the intervals shown below. A daily check takes only minutes,
but could save you hours of time and money. Good usage habits and maintenance will
extend the life of the machine!
6. TROUBLESHOOTING
DAILY WEEKLY
State of Battery Charge
Control Cables
Condition of Wiring
Tire Pressure
Front Wheels: 30 PSI
Back Wheels: 30 PSI
All Nuts/Bolts
PROBLEM CAUSE SOLUTION
Power not "ON" Turn power switch underneath control board
Emergency brake engaged Release emergency brake engaged
Battery not charged Charge Battery
Buggy Won't Start

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7. CIRCUIT DIAGRAM

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TBUGGY300e
POWER BUGGY 

TBUGGY300e EXPLOSION DIAGRAM

TBUGGY300e EXPLOSION DIAGRAM
Item No. Description Quantity
1 KT300ESP02M001 Skip Bucket 1
2 KT300ES01M001 Operator Panel 1
3 KT300ES02M006 Cushion Block 4
4 KT300ES04M001 Base Weldment 1
5 JZVE8560221027 Impingement Block VE 60×22- M10×27 2
6 DLEDY480401 Low Beam 2
7 KT300ES01M002 Side Cover Boards 2
8 CWT01 Storage Bucket 1
9 KTMD250A04M004 Chain Cover 2
10 DKHDT2022 Grip 2
11 KGZB01 Transmission Switch 1
12 DKSBK3 Catch Lever 2
13 KT300ES01M004 Hand Tube 2
14 DKDK21 Switch 1
15 KT300ES03M001 Battery Compartment Welding 1
16 DCQS01 48V 20AH Battery 1
17 KT300ES03M005 Battery Compartment Cover 1
18 EHY043505023501 Electric Hydro Piston System 1
19 XZ1260 Pin Shaft 1260 1
20 KT300ESP03M003 Pin Shaft 1683 1
21 KTMD250A03M005 Adjusting Plate Weldment 2
22 QJPZ0806 KYC250SM8M6 Ball joint 1
23 KT300ES06M006 Connecting Screw 1
24 QJPZ08 KYC250SM8 Ball joint 2
25 KT300ES06M005 Brake Handle 1
26 LMLJPTZ0108 GB_FASTENER_NUT_SNAB1 M8 1
27 SBQ01M8 Handle Ball 1
28 LSFLWLJGB0830Z GB_FASTENER_BOLT_HFBBM8 ×30 1
29 KT300ES06M001 Brake Bracket 2
30 KT300ES06M004 Brake Connecting Plate 1
31 LTRW24010 Wheel Complete（10" ）2
32 LGT012525 Rubber Sleeve 2
33 FCG0152 Dust Cover 2
34 LTRW24008 Wheel Complete（8"）2
35 LMLJNLSJZ0116 GB Hexagon Type9 M16 2
36 DPPADGB16Z GB_FASTENER_WASHER_PENA 16 2
37 KT300ES07M001 Sprocket Flange 2
38 KTT28690 Electric Transmission Type KTT28690 1
39 KT300ES07M002 Fan Bracket 1
40 SR01 Cooling Fans 48V 1
41 KTMD250A03M001 Rear Axle Assembly 1
42 ZCGBSGQ6205 Rolling Bearings 6205 4
43 KTMD250A03M004 Rear Sprocket Flange 2
44 KT300ESP03M002 Front Protective Plate 1
45 KT300ESP03M001 Rear Protection Plate 1

TBUGGY300e EXPLOSION DIAGRAM

TBUGGY300e EXPLOSION DIAGRAM
Item No. Description Quantity
1 KT300ES02M001 Electric Box Welding 1
2 KT300ES02M006 Cushion Block 4
3 KT300ES02M005 Electrical Mounting Plate 1
4 CDKY482001 Charger 48V20AH 1
5 KZES4810 BLDC Controlller 48V 1
6 FMYY01 Buzzer 1
7 KT300EN04M016 Charger Hoop 2
8 KT300ES02M003 Electric Box Cover 1
9 SR01 Cooling Fans 48V 1
10 KGZHM226320402 Main Power Switch 1
11 YBXW01 Meter 1
12 HC1S3M Fixed Seat 1
13 KT300ES02M004 Key Switch Board 1
14 CDLEDR01 Charging Indicator（REDLED）1
15 CDLEDG01 Charging Indicator（GreenLED）1
16 CDJKSP2101 Charging Port 1
17 KGQBFS1663 Headlamp Switch（3 Gears）1
18 NP2BD33 3 Gear Switch 1
19 KGJTBE102 Emergency Stop Switch 1
20 KGYSDT011 Key Switch 1
21 LB01 Horn 1
22 LMLJPTZ0108 GB_FASTENER_NUT_SNAB 1 M8 1
23 LSFLWLJGB0825Z GB_FASTENER_BOLT_HFBB M8×25 1
24 DPPADGB06Z GB_FASTENER_WASHER_P ENA 6 4
25 LMLJNLSJZ0106 GB Hexagon Type9 M6 4

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www.tomahawk-power.com
Item #: TPC80 and TPC80H
PLATE COMPACTOR
3000 LBS/FT²
ACHIEVE 100%
COMPACTION RATINGS
With a compaction force of 3000 lbs/², reduce the amount of passes
needed and Achieve 100% Compaction Ratings on field density tests
on soils up to 22 inches! Built with a 21”x17” beveled plate, this
compactor is great for compaction projects including sidewalks,
driveways, & more!