Tomahawk TFS10H User manual
TFS10H
10” EARLY ENTRY CONCRETE SAW Operation Manual
HOW TO VIDEOS, MANUALS,
FINISHING GUIDES, & MORE
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1. SAFETY INFORMATION
- Laws Pertaining to Spark Arresters
- Operating Safety
- Safety while using Combustion Engines
- Service Safety
2. TECHNICAL DATA
- Design and Features
- Honda Engine
- Machine Data
3. STARTING AND STOPPING
- Recommended Fuel
- Low Oil Sensor
- Before Starting
- Starting
- Cutting
4. FUEL HANDLING
5. OPERATION
6. MAINTENANCE
- Replacement Parts
- Maintenance Schedule
7. TROUBLESHOOTING
8. PARTS MANUAL
9. CATALOG
10. COUPON
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TABLE OF CONTENTS
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Register Your Equipment
Thank you for purchasing equipment! Your product is covered by the
Warranty policy, but in order to activate your warranty, we need you to register
your product. In addition to activating your equipment warranty, product registration will
grant you access to important product updates, streamlined customer service and more.
INCLUDED WITH YOUR REGISTRATION
☑ Equipment Warranty Activation
☑ Product Updates
☑ Streamlined Customer Service
☑ Excusive Discounts and Sales
STEPS TO REGISTER YOUR EQUIPMENT
1. Visit www.tomahawk-power.com
2. Choose “Product Registration” at the bottom of the page
3. Enter your equipment’s serial number to get started
4. Provide all required information
5. Submit Registration
Equipment Resources
Customer Service doesn’t stop at checkout. We understand to keep a job-site
running smoothly - the proper equipment, spare parts, instruction manuals, and more are
needed at the drop of a hat. Visit www.tomahawk-power.com to gain access to the incredible
resources below.
How To Video Library
More of a visual person? Visit our Video Library for equipment
assembly instructions, troubleshooting tips, and more!
Found in the TOMAHAWK® Resource Center.
Manual and Assembly Guide Library
Visit our Manual Library if you are looking for a lost
operations manual or a particular spare part?
Found on the TOMAHAWK® Manuals Page.
Service Requests
In need of a quick fix or a service center referral? Submit a
Service Request and a TOMAHAWK® Technician will respond
shortly to get you the help you need.
Choose “Service Request” at the bottom of www.tomahawk-power.com.
This manual provides information and procedures to safely operate and maintain this
equipment. For your own safety and protection from injury, carefully read, understand and
observe the safety instructions described in this manual.
Keep this manual or a copy of it with the equipment. If you lose this manual or need an
additional copy, please contact TOMAHAWK® or visit www.tomahawk-power.com This
equipment is built with user safety in mind; however, it can present hazards if improperly
operated and serviced. Follow operating instructions carefully. If you have questions about
operating or servicing this equipment, contact TOMAHAWK®.
The information contained in this manual is based on equipment’s production at the time of
publication. TOMAHAWK® reserves the right to change any portion of this information
without notice.
No part of this publication may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission from
TOMAHAWK®.
Any type of reproduction or distribution not authorized by TOMAHAWK® represents an
infringement of valid copyrights and will be prosecuted. We expressly reserve the right to
make technical modifications, even without due notice, which aim at improving our
machines or their safety standards.
1. SAFETY INFORMATION
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be
followed to reduce the possibility of personal injury, damage to the equipment, or improper
service.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
DANGER
WARNING
CAUTION
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CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially
hazardous situation which, if not avoided, may result in property damage.
1.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes specify that in certain
locations spark arresters be used on internal combustion engines that use hydrocarbon
fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or
flames from the engine exhaust. Spark arresters are qualified and rated by the United
States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult the engine distributor
or the local Health and Safety Administrator.
1.2 Operating Safety
Familiarity and proper training are required for the safe operation of equipment!
Equipment operated improperly or by untrained personnel can be dangerous! Read
the operating instructions contained in both this manual and the engine manual and
familiarize yourself with the location and proper use of all controls. Inexperienced
operators should receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
1.2.1 NEVER allow anyone to operate this equipment without proper training. People
operating this equipment must be familiar with the risks and hazards associated with it.
1.2.2 NEVER touch the engine or muffler while the engine is on or immediately aer it has
been turned off. These areas get hot and may cause burns.
1.2.3 NEVER use accessories or attachments that are not recommended by TOMAHAWK®.
Damage to equipment and injury to the user may result.
1.2.4 NEVER leave machine running unattended.
1.2.5 ALWAYS be sure operator is familiar with proper safety precautions and operation
techniques before using machine.
1.2.6 ALWAYS wear ANSI Z87.1-approved safety goggles or safety glasses with side shields,
or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid
safety shoes, hardhat, gloves, dust collection systems, and hearing protection when
appropriate. This applies to all persons in the work area.
1.2.7 ALWAYS close fuel valve on engines equipped with one when machine is not being
operated.
1.2.8 ALWAYS store equipment properly when it is not being used. Equipment should be
stored in a clean, dry location out of the reach of children.
WARNING
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1.2.9 ALWAYS operate machine with all safety devices and guards in place and in working
order. DO NOT modify or remove safety devices. DO NOT operate machine if any safety
devices or guards are missing or inoperative.
1.2.10 ALWAYS read, understand, and follow procedures in Operator's Manual before
attempting to operate equipment.
1.3 Safety while using Combustion Engines
Internal combustion engines present special hazards during operation and fueling!
Read and follow warning instructions in engine owner's manual and safety guidelines
below. Failure to follow warnings and DANGER safety guidelines could result in severe
injury or death.
1.3.1 DO NOT run machine indoors or in an enclosed area such as a deep trenches unless
there is adequate ventilation, through such items as exhaust fans or hoses are provided.
Gasoline exhaust from the engine contains poisonous carbon monoxide gas; exposure to
carbon monoxide can cause loss of consciousness and may lead to death.
1.3.2 DO NOT smoke while operating machine.
1.3.3 DO NOT smoke when refueling engine.
1.3.4 DO NOT refuel hot or running engine.
1.3.5 DO NOT refuel engine near open flame.
1.3.6 DO NOT spill fuel when refueling engine.
1.3.7 DO NOT run engine near open flames.
1.3.8 ALWAYS refill fuel tank in well-ventilated area.
1.3.9 ALWAYS replace fuel tank cap aer refueling.
1.3.10 ALWAYS check fuel lines and fuel tank for leaks and cracks before starting engine.
1.3.11 DO NOT run machine if fuel leaks are present or fuel lines are loose.
1.4 Service Safety
Poorly maintained equipment can become a safety hazard! In order for the
equipment to operate safely and properly over a long period of time, periodic
maintenance and occasional repairs are necessary.
1.4.1 DO NOT attempt to clean or service machine while it is running. Rotating parts can
cause severe injury.
1.4.2 DO NOT crank a flooded engine with the spark plug removed on gasoline-powered
engines. Fuel trapped in the cylinder will squirt out the spark plug opening.
DANGER
WARNING
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1.4.3 DO NOT test for spark on gasoline-powered engines, if engine is flooded or the smell
of gasoline is present. A stray spark could ignite fumes.
1.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts,
especially in enclosed areas. Fumes from fuels and solvents can become explosive.
1.4.5 ALWAYS keep area around muffler free of debris such as leaves, paper, cartons, etc. A
hot muffler could ignite them, starting a fire.
1.4.6 ALWAYS replace worn or damaged components with spare parts designed and
recommended by TOMAHAWK®.
1.4.7 ALWAYS disconnect spark plug on machines equipped with gasoline engines, before
servicing, to avoid accidental start-up.
1.4.8 ALWAYS keep machine clean and labels legible. Replace all missing and hard-to-read
labels. Labels provide important operating instructions and warn of dangers and hazards.
1.4.9 ALWAYS check for damaged parts before each use. Carefully check that the screed
will operate properly and perform its intended function. Replace damaged or worn parts
immediately. Never operate the screed with a damaged part.
1.4.10 ALWAYS inspect the screed prior to placing in storage and before re-use. Store the
screed in a dry, secure place out of the reach of children when not in use.
1.4.11 ALWAYS use only accessories that are recommended by the manufacturer for use
with the screed. Accessories that may be suitable for one Screed may create a risk of injury
when used with the screed equipment.
1.4.12 ALWAYS keep boards clean when not in use and guards in place and in working
order.
2. TECHNICAL DATA
2.1 Design and Features
Features such as high performance, reliability, innovative technology, advanced technical
solutions and environmental considerations distinguish TOMAHAWK® products. Safe
operation of this product requires the operator to read this manual carefully. Ask your
dealer or TOMAHAWK® if you need more information. Some of the unique features of your
product are described below.
2.2 Low Noise and Low Dust Blade Block Enclosure
Low noise, low dust blade block, and skid plate technology in conjunction with
TOMAHAWK® blades allows for ultra early entry sawing the same day while minimizing
chipping and spalling.
2.3 Honda Engine
Honda’s GX390 engine is legendary for superior reliability and performance. And there’s no
doubt about it. Low noise levels, low vibration, and low emissions – without sacrificing
power output or performance.
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2.4 Machine Data
3.1 Recommended Fuel
The engine requires regular grade unleaded gasoline, 91 Octane or higher. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage the fuel system. Consult engine
owner's manual for complete fuel specifications.
3.2 Low Oil Sensor
The low oil sensor is located inside the oil reservoir. Its primary job is to measure the amount
of oil inside the engine prior to the engine being started. If the oil is low, the sensor will
trigger and it will not be possible to start the engine.
NOTE: The low oil sensor may trigger if the saw is in the upright position. The
upright angle of the machine can cause the oil the fall below the sensor and trigger
it. Before starting the engine, check that the oil level is raised above the sensor
and/or the machine is lowered to allow the low oil sensor to get an accurate oil level
reading.
Engine Brand Honda
Engine Model GX270
Engine Type UT2X
Displacement 270
Net Power Output* 5.8/9.0
Net Torque 15.3/2500
Starting System Electric
Oil Capacity 1.1
Fuel Tank Capacity 5.3
Hydraulic Motor Danfoss BDU-10S-222
Maximum Blade Diameter, in. (mm) 10(254)
Maximum Depth Of Cut, in. (mm) 1 1/2 (38 mm)
Average Bladesha�, RPM 3600 @ 3600 RPM
Arbor Trangular
Bladesha�Diameter, in. (mm) 35mm
Air Filter Cyclonic
Axle Front/Rear, in. (mm) 370mm
Wheels Front, in. (mm) 100mm
Wheels Rear, in. (mm) 250mm
Handlebar Adjustment Manual
Blade Guard Type Fully Closed
Number Of Belts 840La
Blade Depth Control Electric Adjustment
Maximum Weight Uncrated, lbs (kg) 360 (163)
ENGINE DATA
SAW DATA
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WARNING
Please read the operator’s manual carefully and make sure you understand the
instructions before using the machine.
Wear personal protective equipment. Refer to the instructions under the ”Personal
Protective Equipment” heading.
Make sure no unauthorised persons are in the working area, otherwise there is a risk of
serious personal injury.
Check that the guards are mounted correctly and do not show any signs of damage. See
instructions in the section "Machine’s Safety Equipment" and ”Assembly and Settings”.
• Move the throttle lever (E) to full OPEN
position for maximum engine speed.
• Line up the saw with the cut line pushing
down the guide lever (D).
• To lower the blade, push down the blade
rocker button (F) on the saw handle.
• To move the saw forward, move the
throttle (E) slowly down. (This saw is
self-propelled and does not require and
pushing.)
• To move in reverse, move the throttle (E)
slowly past Neutral up towards you.
• When approaching a wall, raise the front
guide (D) and use the triangle guide behind
the blade block to cut the last few feet.
• DO NOT hit the blade block assembly
against any object as this may cause
damage.
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WARNING
Always stop the engine and allow it to cool for a few minutes before refueling. Refuel
the engine in a well ventilated area. Never fuel the engine indoors.
When refuelling, open the fuel cap slowly so that any excess pressure is released gently.
Never overfill the fuel tank.
Clean the area around the fuel cap.
Tighten the fuel cap carefully aer refuelling. Check for fuel leaks.
Failure to follow these guidelines may lead to a fire.
4. FUEL HANDLING
4.1 Fuel
4.1.1 Use unleaded gasoline with an octane rating of 91 or higher.
4.1.2 Unleaded gasoline with more than 10% ethanol should not be used. It may cause
starting and/or performance problems. It may also damage metal, rubber, and plastic parts
of the fuel system, as well as posing a fire hazard.
4.1.3 DO NOT use gasoline containing methanol.
4.1.4 DO NOT use fuel that is older than 30 days. Old fuel can cause running problems as
well as fuel system damage
4.2 Fueling
4.2.1 When refueling, remove the equipment from the vehicle and refuel it on the ground. If
this is not possible, refuel the equipment with a portable container, rather than from a
petrol dispenser nozzle.
WARNING
Running an engine in a confined or badly ventilated area can result in death due to
asphyxiation or carbon monoxide poisoning. Use fans to ensure proper air circulation
when working in trenches or ditches deeper than one meter.
Fuel and fumes are highly flammable and can cause serious injury when inhaled or
allowed to come in contact with the skin. For this reason, observe caution when
handling fuel and make sure there is adequate ventilation.
The exhaust fumes from the engine are hot and may contain sparks which can start a
fire. Never start the machine indoors or near combustible material!
Do not smoke and do not place any hot objects in the vicinity of fuel.
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4.2.2 When refueling, remove the equipment from the vehicle and refuel it on the ground. If
this is not possible, refuel the equipment with a portable container, rather than from a
petrol dispenser nozzle. Use only approved gasoline containers.
4.2.3 NEVER refuel inside a vehicle. Always place the container on the ground - away from
your vehicle when filling.
4.2.4 Keep the nozzle in contact with the rim of the fuel tank or container opening at all
times until fuelling is complete. DO NOT use a nozzle lock-open device.
4.2.5 NEVER start the machine if:
• You have spilled fuel or engine oil on the machine.
• Wipe off the spill and allow the remaining fuel to evaporate before resuming.
• You have spilled fuel on yourself or your clothes.
• Change your clothes.
• Wash any part of your body that has come in contact with fuel.
• Use soap and water to clean.
• The machine is leaking fuel.
• Check regularly for leaks coming from the fuel cap and fuel lines.
4.3 Disposal
Dispose of used engine oil aer use.
4.3.1 Used engine oil, antifreeze, etc. is a health hazard and must NOT be disposed of on
the ground or in nature. It should always be disposed of at a workshop or at an appropriate
disposal location.
4.4 Transportation
Properly store and transport the machine and it’s unused fuel to eliminate risk of any leak-
age or fumes coming into contact with sparks or open flames.
4.4.1 Store away from electrical machinery, electric motors, electrical relays/switches or
boilers.
4.4.2 When storing and transporting fuel, always use approved containers intended for this
purpose.
4.5 Long Term Storage
Properly store and transport the machine and it’s unused fuel to eliminate risk of any leak-
age or fumes coming into contact with sparks or open flames. Contact your local petrol
station to find out where to dispose of used/excess fuel.
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5. OPERATION
5.1 General
DO NOT use the equipment unless you are able to call for help - in the event an accident
occurs.
5.2 Personal Protective Equipment (PPE)
Approved personal protective equipment must be used when operating the machine. Per-
sonal protective equipment cannot eliminate the risk of injury, but it will reduce the degree
of injury if an accident does happen.
5.3 ALWAYS wear the following when operating:
• Approved protective helmet
• Hearing protection
• Approved eye protection
• Breathing mask
• Heavy-duty, firm grip gloves
• Tight-fitting, heavy-duty and comfortable clothing that permits full movement
• Boots with steel toe-caps and non-slip sole
• Rubber work gloves to avoid contact with wet concrete, which can cause skin irritation.
• Be careful as clothing, long hair, and jewelry can get caught in moving parts.
5.4 Operators must have the following equipment:
• Fire extinguisher
• First aid kit
WARNING
The use of products such as cutters, grinders, drills, that sand or form material can
generate dust and vapors which may contain hazardous chemicals. Check the nature of
the material you intend to process and use an appropriate breathing mask.
Long-term exposure to noise can result in permanent hearing impairment. Always use
approved hearing protection. Listen out for warning signals or shouts when you are
wearing hearing protection. Always remove your hearing protection as soon as the
engine stops.
WARNING
Other Protective Equipment
Sparks may appear and start a fire. ALWAYS keep fire safety equipment readily
available.
WARNING
General Safety Precautions
Operators must read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire, and/or serious injury.
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5.5 This section describes basic safety directions for using the machine. This information
is never a substitute for professional skills and experience.
5.6
7.6.1
5.6.2
5.6.3
WARNING
Unauthorized modifications to the machine and/ or unauthorized accessories may lead
to serious injury or death to the user or others.
Under no circumstances may the design of the machine be modified without the
permission of the manufacturer, TOMAHAWK®.
DO NOT modify this product or use it if it appears to have been modified by other
companies that are not TOMAHAWK®.
Never use a machine that is faulty.
Perform ALL safety checks, maintenance and service instructions described in this
manual. Some maintenance and service measures must be carried out by trained and
qualified specialists. See instructions under the Maintenance heading.
Always use genuine accessories manufactured or approved by TOMAHAWK®.
WARNING
WARNING! This machine produces an electromagnetic field during operation. This field
may, under some circumstances, interfere with active or passive medical implants.
To reduce the risk of serious or fatal injury, we recommend persons with medical
implants to consult their physician and the medical implant manufacturer before
operating this machine.
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5.7.4 Use and Care Continued
5.8 Basic Working Techniques
5.8.1 Sawing Contraction Joints
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5.8.2 Sawing Contraction Joints Continued
5.8.3 Maximizing The TOMAHAWK® Early Entry System
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Concrete thickness, mm(in.) Maximum spacing, m (.)
90 (3.5)2,4 (8)
100, 114 (4, 4.5)3,0(10)
125, 140(5, 5.5)3,6 (12)
150(6)or greater 4,5 (15)
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• Check that the drive belt is not damaged and is not visibly defective.
• The belt tension is controlled by a belt tensioner and does not require adjustment.
• Inspect the belt tensioner to ensure free movement up and down.
• Ensure the belt tensioner bearings roll freely.
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• Call TOMAHAWK® at 866-577-4476 if you need
additional assistance checking your machine’s spark plug.
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