Topcon X-52 Use and care manual

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%&YDBWBUPSIndicate System
Installation and Calibration Manual

X-52/X-72
2D Excavator Indicate System
Installation andCalibration
Manual
PartNumber1022461‐01
©CopyrightJuly,2017
AllcontentsinthismanualarecopyrightedbyTopcon.Allrightsreserved.Theinformationcontainedherein
maynotbeused,accessed,copied,stored,displayed,sold,modified,published,distributed,orotherwise
reproducedwithoutexpresswrittenconsentfromTopcon.

Table of Contents
i
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
X-52 and X-72 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MC-X1 Connectivity and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connecting to the MC-X Web Interface from a PC . . . . . . . . . . . . . . . . . . . . . 3
Connecting to the MC-X Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
via MCXCONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Viewing General Information and Firmware . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upgrading MC-X1 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Resetting the MC-X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TS-i3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TS-i3 Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hitch Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DogBone Sensor (Optional Mounting Location). . . . . . . . . . . . . . . . . . . . . . . . . 9
Tilt Bucket Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tilt Rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Stick Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Boom Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Secondary Boom Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Body Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LS-B10W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MC-X1 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
S-B10W Laser Receiver Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Machine Measurements and Configuration . . . . . . . . . . . . . . . . . . . . . . . 15
Taking Machine Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
GR-i3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Body and Boom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DogBone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LS-B10W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Entering Sensor Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table of Contents

Table of Contents
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X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Audible Guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lightbars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configuration Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Body Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Boom Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Secondary Boom Sensor (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Stick Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Excavator Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DogBone Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
On Hitch/Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Attachment Edge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Multiple Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Tilt Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Tilting Rotating Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CAN Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sensor Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Calibrating the LS-B10W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Setup Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
String Line Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Hitch Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Stick Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Boom Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
LS-B10W Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety Warnings and Regulatory Information . . . . . . . . . . . . . . . . . . . . . 47
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
RF Radiation Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
IC Statements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Déclaration de conformité IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Open Source Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Preface
iii
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Preface
Thank you for purchasing this Topcon product. The materials available in this Manual (the
“Manual”) have been prepared by Topcon Positioning Systems, Inc. (“TPS”) for owners of
Topcon products, and are designed to assist owners with the use of the product and its use is
subject to these terms and conditions (the “Terms and Conditions”).
Ter ms a ndConditions
Use
This product is designed to be used by a professional. The user should have a good knowledge
of the safe use of the product and implement the types of safety procedures recommended by
the local government protection agency for both private use and commercial job sites.
Copyrights
All information contained in this Manual is the intellectual property of, and copyrighted material
of TPS. All rights are reserved. Do not use, access, copy, store, display, create derivative works
of, sell, modify, publish, distribute, or allow any third party access to, any graphics, content,
information or data in this Manual without TPS’ express written consent and may only use such
information for the care and operation of the product. The information and data in this Manual
are a valuable asset of TPS and are developed by the expenditure of considerable work, time
and money, and are the result of original selection, coordination and arrangement by TPS.
Trademarks
X-52™, X-72™, MC-X1™, GX-55™, GX-75™, LS-B10W™, TS-i3™, TS-i3d™, GR-i3™, 3D-MC™,
Topcon® and Topcon Positioning Systems™ are trademarks or registered trademarks of TPS.
Windows® is a registered trademark of Microsoft Corporation. The Bluetooth® word mark and
logos are owned by Bluetooth SIG, Inc. and any use of such marks by Topcon Positioning
Systems, Inc. is used under license. Other product and company names mentioned herein may
be trademarks of their respective owners.
Disclaimer of Warranty
EXCEPT FOR ANY WARRANTIES IN AN APPENDIX OR A WARRANTY CARD ACCOMPANYING
THE PRODUCT, THIS MANUAL AND THE PRODUCT ARE PROVIDED “AS-IS.” THERE ARE NO
OTHER WARRANTIES. TPS DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR USE OR PURPOSE. TPS AND ITS DISTRIBUTORS SHALL NOT
BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN;
Please read the terms and conditions carefully.

Preface
iv
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
FURNISHING, PERFORMANCE OR USE OF THIS MATERIAL OR THE PRODUCT. SUCH
DISCLAIMED DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF TIME, LOSS OR
DESTRUCTION OF DATA, LOSS OF PROFIT, SAVINGS OR REVENUE, OR LOSS OF THE
PRODUCT’S USE. IN ADDITION TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR
COSTS INCURRED IN CONNECTION WITH OBTAINING SUBSTITUTE PRODUCTS OR
SOFTWARE, CLAIMS BY OTHERS, INCONVENIENCE, OR ANY OTHER COSTS. IN ANY EVENT,
TPS SHALL HAVE NO LIABILITY FOR DAMAGES OR OTHERWISE TO YOU OR ANY OTHER
PERSON OR ENTITY IN EXCESS OF THE PURCHASE PRICE FOR THE PRODUCT.
License Agreement
Use of any computer programs or software supplied by TPS or downloaded from a TPS
website (the “Software”) in connection with the product constitutes acceptance of these
Terms and Conditions in this Manual and an agreement to abide by these Terms and
Conditions. The user is granted a personal, non-exclusive, non-transferable license to use
such Software under the terms stated herein and in any case only with a single product or
single computer. You may not assign or transfer the Software or this license without the
express written consent of TPS. This license is effective until terminated. You may terminate
the license at any time by destroying the Software and Manual. TPS may terminate the license
if you fail to comply with any of the Terms or Conditions. You agree to destroy the Software
and manual upon termination of the use of the product. All ownership, copyright and other
intellectual property rights in and to the Software belong to TPS. If these license terms are
not acceptable, return any unused software and manual.
Confidentiality
This Manual, its contents and the Software (collectively, the “Confidential Information”) are
the confidential and proprietary information of TPS. You agree to treat TPS’ Confidential
Information with a degree of care no less stringent that the degree of care you would use in
safeguarding your own most valuable trade secrets. Nothing in this paragraph shall restrict
you from disclosing Confidential Information to your employees as may be necessary or
appropriate to operate or care for the product. Such employees must also keep the
Confidentiality Information confidential. In the event you become legally compelled to
disclose any of the Confidential Information, you shall give TPS immediate notice so that it
may seek a protective order or other appropriate remedy.
Website; Other Statements
No statement contained at the TPS website (or any other website) or in any other
advertisements or TPS literature or made by an employee or independent contractor of TPS
modifies these Terms and Conditions (including the Software license, warranty and limitation
of liability).
Safety
Improper use of the product can lead to injury to persons or property and/or malfunction of
the product. The product should only be repaired by authorized TPS warranty service centers.
Users should review and heed the safety warnings in an Appendix.

Preface
v
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Miscellaneous
The above Terms and Conditions may be amended, modified, superseded, or canceled, at
any time by TPS. The above Terms and Conditions will be governed by, and construed in
accordance with, the laws of the State of California, without reference to conflict of laws.
Manual Conventions
This manual uses the following conventions:
Convention Description Example
Bold Menu,ordrop‐downmenuselection FileExit(ClicktheFilemenuandclickExit)
Bold Nameofadialogboxorscreen FromtheConnection screen...
Bold Buttonorkeycommands ClickFinish.
Mono User supplied text or variable Type guest, and click Enter.
Italic
Referencetoanothermanualorhelpdocument Refer to the Topcon Quick Guide .
Further information to note about system configuration, maintenance, or setup.
Supplementary information that can have an adverse effect on system operation, system
performance, data integrity, measurements, or personal safety.
Notification that an action has the potential to result in system damage, loss of data,
loss of warranty, or personal injury.

Introduction
1
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Introduction
This manual discusses how to install and calibrate Topcon’s X-52 and X-72 2D Excavator Systems utilizing
the MC-X1 Controller.
The TS-i3 sensors used in the Topcon excavator systems measure the pitch and roll angle of various
machine elements. Each sensor accurately measures a gravity-referenced angle of the body, boom, stick,
and attachment, sending this angle data to a GX-55/GX-75 display to provide precise grade. Each sensor
is configured and calibrated for its specific location on the excavator.
The body sensor functionality is unique as it measures both pitch and roll (cross slope) of the machine.
X-52 andX-72 System Components
Tabl e 1 lists the hardware and software components of the 2D indicate systems.
The TS-i3 Tilt Sensors, the MC-X1 Controller, the GX-55/GX-75 display, and the LS-B10W Laser Receiver
make up the 2D indicate system. The LS-B10W adds a laser height reference, and is calibrated for its
location on the stick of the excavator.
Figure 1: Machine Components of the X-52 and X-72 System
Table 1. 2D Indicate System Components
X-52 /X-72
Hardware Software
TS-i3 Tilt Sensors 3D-MC V12.2.4 or later
GX-55/GX-75 Display MCXCONFIG
MC-X1 Controller
LS-B110W Laser Receiver
Optional
Hitch Sensor
Mounting Location:
DogBone
Optional
Hitch Sensor
Mounting Location:
Hitch/Coupling
LS-B10WLS-B10W
Laser ReceiverLaser Receiver
LS-B10W
Laser Receiver
Body Sensor
Boom
Boom
SensorSensor
Boom Sensor
StickStick
SensorSensor
Stick
Sensor
GX-55/GX-75
Display
MC-X1 Controller
7400 National DriveLivermore, CA 94551
P/N: 1015925-01
S/N: 1420-XXXXX
ContainsFCCID: Z64-WL18DBMOD Contains:IC:

Introduction
X-52 and X-72 System Components
2
X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
Figure 3 shows the basic cabling connections for the 2D excavator system. When installing
components, use the Topcon supplied fuse or fused power from the machine of the same rating.
Sitting in the cab facing forward, the sensor angles are 0° straight ahead (horizontal), +90° straight
up, and -90° directly down (Figure 2).
Figure 2: Angle Convention Used For Tilt Sensors
Figure 3: Basic Cable Connections for the GX Series System
System ground must be connected to the frame side of the ground disconnect switch, not
directly to the negative battery terminal.
0°
+90°
-90°
TS-i3 Tilt Sensors
Body Boom Stick Bucket
LS-B10W
Laser Receiver
And Bracket
Ground To Chassis
7.5 Amp In-line Fuse Required
Voltage Supply
(Switched or Unswitched)
-
+
Sensor
Terminator
GX Series Display
MC-X1
Controller
7400NationalDrive
Livermore,CA94551
P/N:1015925-01
S/N:1420-XXXXX
ContainsFCCID:Z64-WL18DBMOD Contains:IC:451I-WL18DBMOD FCCID:WR4-15925 IC:6050B-15925

MC-X1 Connectivity and Configuration
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X-52/X-72 2D Excavator Installation and Calibration Manual P/N: 1022461-01
MC-X1 Connectivity andConfiguration
Configuration of the unit can be done using a GX Series display while connected in the machine, or with
a computer using the following programing cable:
•MC-X1 Program Cable
Connecting to the MC-X Web Interface from a PC
By default, the computer should be set to Obtain IP address automatically (Figure 4). The IP address
is required. Although the steps to check for the IP address may vary depending on the computer operating
system, they should be similar to the steps for the display.
Figure 4. Confirm Internet Protocol (TCP/IP) Properties
1. Open the web browser on the display
or your computer.
2. Type 192.168.0.1 into the address bar to connect to the web interface of the MC-X1 (Figure 5).
Figure 5. Access Topcon Sitelink3D Gateway Web Interface