Toro 30349 User manual

FormNo.3408-251RevD
WhiteorRedUniversalSunshade
Groundsmaster®andReelmaster®TractionUnits
ModelNo.30349
ModelNo.30552
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Safety
General
Althoughhazardcontrolandaccidentprevention
partiallydependonthedesignandcongurationofthe
machine,thesefactorsalsodependontheawareness,
concern,andpropertrainingofthepersonnelinvolved
intheoperation,transport,maintenance,andstorage
ofthemachine.Improperlyusingormaintainingthe
machinecanresultininjuryordeath.T oreducethe
potentialforinjuryordeath,complywiththefollowing
safetyinstructions.
BeforeOperating
1.Reviewandunderstandthecontentsofthe
InstallationInstructionsbeforeinstallingthe
sunshade.
2.Keepallshields,safetydevicesanddecals
inplace.Ifashield,safetydeviceordecal
isdefective,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
3.Donotweld,cut,drill,modify,orremovetheroll
barinanymatter.
4.Tightenanyloosenuts,bolts,orscrewsto
ensurethatthemachineisinsafeoperating
condition.
WhileOperating
1.Useextremecarewhenworkingclosetofences,
ditches,oronhillsides.
2.Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
3.Tiedownthesunshadeframewhentransporting
themachine.
4.Wearhearingprotectionwhenoperatingany
machinewithasunshade.
MaintenanceandService
1.Beforeservicingormakingadjustments,lower
theimplement,shutofftheengine,engagethe
parkingbrake,andremovethekey.
2.Makesurethatthemachineisinsafeoperating
conditionbykeepingallnuts,bolts,andscrews
tight.
3.Whenworkingonthesunshadeinstallation,
weareyeprotection.
4.Replaceadamagedsunshade.Donotrepair
orrevise.
5.Wheninstallingthesunshadeorperforming
service,usecorrectsupports,hoists,andjacks.
Ifthesunshadeisnotproperlysupported,itmay
moveorfall,whichmayresultinpersonalinjury.
6.Toensureoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Suchusecouldvoidtheproduct
warrantyofTheToroCompany.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3408-251*D

SafetyandInstructional
Decals
Safetyandinstructiondecalsareafxedtoyour
sunshade.Ifanydecalbecomesillegibleordamaged,
installanewdecal.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Nopartsrequired–Preparethemachine.
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
ROPS-mountingbracket2
U-bolt(4inches)6
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
InstallthesunshadeontheGroundsmaster5900machine.
Bolt(3/4x4inches)2
Nut(3/4inch)2
Washer(13/16x1-1/2inches)4
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
U-bolt(2-3/4inch)6
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
InstallthesunshadeontheGroundsmaster3280machine.
2

DescriptionQty.Use
Bolt(3/4x4inches)2
Nut(3/4inch)2
Washer(13/16x1-1/2inches)4
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
ROPS-mountingbrackets2
U-bolt(2-3/4inch)6
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
InstallthesunshadeontheGroundsmaster360or7200
machines.
Bolt(3/4x4inches)2
Nut(3/4inch)2
Washer(13/16x1-1/2inches)4
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
ROPS-mountingbrackets2
U-bolt(2-3/4inch)4
U-bolt(4inches)2
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)2
Flange-headbolt(5/16x2-1/4inches)4
Smallwasher8
Spacer4
Frame-alignmentbar1
InstallthesunshadeontheGroundsmaster4000machine
orReelmaster3555and3575machines.
3

DescriptionQty.Use
Bolt(3/4x4inches)2
Nut(3/4inch)2
Washer(13/16x1-1/2inches)4
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
LeftROPS-mountingbracket(fromkit
136-1830)1
RightROPS-mountingbracket(fromkit
136-1830)1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
ROPS-mountingbrackets2
U-bolt(2-3/4inch)4
U-bolt(4inches)2
U-bolt(3-1/2x5inches—fromkit136-1830)4
U-bolt(4-1/2x3inches—fromkit136-1830)4
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
InstallthesunshadeontheGroundsmaster4500and4700
machinesorReelmaster6700and7000machines.
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
ROPS-mountingbrackets2
U-bolt(2-3/4inch)6
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
InstallthesunshadeontheReelmaster5010machineor
Groundsmaster4300machine.
4

DescriptionQty.Use
Frameassembly1
LeftROPS-mountingbracket1
RightROPS-mountingbracket1
Brace2
Leftbracebracket1
Rightbracebracket1
Bolt(1/2x2-1/2inches)4
Largewasher4
Flangenut(1/2inch)4
U-bolt(2-3/4inch)4
Flangenut(3/8inch)12
Sunshade1
Flange-headbolt(5/16x1-1/4inches)4
Smallwasher8
Frame-alignmentbar1
U-bolt(4inches)2
InstallthesunshadeontheReelmaster3100and3550
machinesorGroundsmaster3500and3505machines.
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.Lowerthecuttingunitsandengagetheparking
brake.
3.Shutofftheengineandremovethekey.
5

InstallingtheSunshade
Groundsmaster5900Machine
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure1.
g020204
Figure1
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.Oneachsideofthesunshadeframe,loosely
mountabracetothesecondholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure2.
g020022
Figure2
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
3.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure2.
4.PositiontheROPS-mountingbracketsontothe
topofthetractionunitrollbar(Figure3).
Note:Makesurethattherollbariscenteredin
themountingbrackets.
g019761
Figure3
1.ROPS-mountingbracket3.U-bolt(4inches)
2.Rollbarpost4.Flangenut(3/8inch)
5.UsingthemountingholesshowninFigure3,
mounteachROPS-mountingbrackettothetop
oftherollbarwith2U-bolts(4inches)and4
angenuts.
6.UsingthemountingholesshowninFigure3,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(4inches)and
2angenuts.
7.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.
Note:Usealeveltomakesurethattheframe
isleveltotheground.
Note:Usethefrontorrearmountingholesin
thebracebracket,ifyouneedmoreadjustability.
8.TightentheU-boltangenuts,securingthe
mountingbracketstotheposts.
9.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
10.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
6

11.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure4.
g017923
Figure4
1.Flange-headbolt(5/16x
1-1/4inches)
3.Sunshade
2.Smallwasher
12.Looselymounteachcornerofthesunshadeto
theframewithaange-headbolt(5/16x1-1/4
inches)and2smallwashers(Figure4).
Note:Positionawasheroneachsideofthe
sunshade-rubbergrommet.
13.Tightenthesunshade-mountingbolts5to6N∙m
(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
InstallingtheSunshade
Groundsmaster3280Machine
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure5.
g020204
Figure5
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.Withtherollbarintheraisedposition,remove
thehairpincottersandthe2pins(Figure6).
g001199
Figure6
1.Rollbar3.Hairpincotter
2.Pin
7

3.Insertawasher(13/16x1-1/2inches)ontoeach
bolt(3/4x4inches)asshowninFigure7.
g018100
Figure7
1.Nut(3/4inch)3.Washer(13/16x1-1/2
inches)
2.Rollbar4.Bolt(3/4x4inches)
4.Intheholeswherethepinswereremoved,
installtheboltsandwashers(Figure7).
5.Installanotherwasherontoeachboltandsecure
withnuts(3/4inch)asshowninFigure7.T orque
thenuts323to396N∙m(238to292ft-lb).
6.TorquetheROPSpivotbolt(Figure7)91to113
N∙m(67to83ft-lb)toavoidanybouncingofthe
rollbarandsunshade.
7.Oneachsideofthesunshadeframe,loosely
mountabracetothesecondholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure8.
g020205
Figure8
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
8.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure8.
9.PositiontheROPS-mountingbracketsontothe
topofthetractionunitrollbar(Figure9).
Note:Makesurethattherollbariscenteredin
theROPS-mountingbrackets.
g019763
Figure9
1.ROPS-mountingbracket3.U-bolt(2-3/4inch)
2.Rollbarpost4.Flangenut(3/8inch)
10.UsingthemountingholesshowninFigure9,
mounteachROPS-mountingbrackettothetop
oftherollbarwith2U-bolts(2-3/4inch)and4
angenuts.
11.UsingthemountingholesshowninFigure9,
looselysecureeachofthebracebrackettothe
rollbarpostswithaU-bolt(2-3/4inch)and2
angenuts.
12.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheground.Then,tightentheU-bolt
angenuts,securingthemountingbracketsto
theposts.
Note:Usealeveltomakesurethattheframe
isleveltotheground.
Note:Usethefrontorrearmountingholes,
inthebracebracket,ifmoreadjustabilityis
required.
13.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
14.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
8

15.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure10.
g020025
Figure10
1.Flange-headbolt(5/16x
1-1/4inches)
3.Sunshade
2.Smallwasher
16.Looselymounteachcornerofthesunshade
totheframewithaange-headbolt(5/16x
1-1/4inches)and2smallwashers(Figure10).
Positionawasheroneachsideofthesunshade
rubbergrommet.
17.Tightenthesunshade-mountingbolts5to6N∙m
(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
InstallingtheSunshade
Groundsmaster360or7200
Machines
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure11.
g020204
Figure11
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.Withtherollbarintheraisedposition,remove
thehairpincottersandthe2pins(Figure12).
9

g187726
Figure12
1.Pin3.Rollbar(raisedposition)
2.Hairpincotter4.Rollbar(loweredposition)
3.Insertawasher(13/16x1-1/2inches)ontoeach
bolt(3/4x4inches)asshowninFigure13.
g018099
Figure13
1.Nut(3/4inch)3.Washer(13/16x1-1/2
inches)
2.Rollbar4.Bolt(3/4x4inches)
4.Intheholeswherethepinswereremoved,
installtheboltsandwashers(Figure13).
5.Installanotherwasherontoeachboltand
securewithnuts(3/4inch)asshowninFigure
13.Torquethenuts323to396N∙m(238to292
ft-lb).
6.TorquetheROPSpivotbolt(Figure13)91to
113N∙m(67to83ft-lb)toavoidanybouncingof
therollbarandsunshade.
7.Oneachsideofthesunshadeframe,loosely
mountabracetothesecondholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure14.
g020026
Figure14
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
8.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure14.
9.PositiontheROPS-mountingbracketsontothe
topofthetractionunitrollbar(Figure15).
Note:Makesurethattherollbariscenteredin
theROPS-mountingbrackets.
g019765
Figure15
1.ROPS-mountingbracket3.U-bolt(2-3/4inch)
2.Rollbarpost4.Flangenut(3/8inch)
10.UsingthemountingholesshowninFigure15,
mounteachbrackettothetopoftherollbarwith
2U-bolts(2-3/4inch)and4angenuts.
10

11.UsingthemountingholesshowninFigure15,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(2-3/4inch)and
2angenuts.
12.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.Usealeveltomakesurethat
theframeisleveltotheground.Then,tighten
theU-boltangenuts,securingthemounting
bracketstotheposts.
Note:Usethefrontorrearmountingholes,
inthebracebracket,ifmoreadjustabilityis
required.
13.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
14.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
15.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure16.
g020027
Figure16
1.Flange-headbolt(5/16x
1-1/4inches)
3.Sunshade
2.Smallwasher
16.Looselymounteachcornerofthesunshade
totheframewithaange-headbolt(5/16x
1-1/4inches)and2smallwashers(Figure16).
Positionawasheroneachsideofthesunshade
rubbergrommet.
17.Tightenthesunshade-mountingbolts5to6N∙m
(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
11

InstallingtheSunshade
Groundsmaster4000Machine
orReelmaster3555and3575
Machines
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure
17.
g020204
Figure17
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.ForModels03820and03821,skiptostep7.
Forallothermodels,withtherollbarinthe
raisedposition,removethehairpincottersand
the2pins(Figure18).
g020023
Figure18
1.Pin3.Hairpincotter
2.Rollbar
3.Insertawasher(13/16x1-1/2inches)ontoeach
bolt(3/4x4inches)asshowninFigure19.
g020024
Figure19
1.Nut(3/4inch)3.Washer(13/16x1-1/2
inches)
2.Rollbar4.Bolt(3/4x4inches)
4.Intheholeswherethepinswereremoved,
installtheboltsandwashers(Figure19).
5.Installanotherwasherontoeachboltandsecure
withnut(3/4inch)asshownin(Figure19).
Torquethenuts323to396N∙m(238to292
ft-lb).
12

6.TorquetheROPSpivotbolt(Figure19)91to
113N∙m(67to83ft-lb)toavoidanybouncingof
therollbarandsunshade.
7.Oneachsideofthesunshadeframe,loosely
mountabracetothebracebracketasfollows:
•ForModels03820,03821,30604,30605,
30608,and30609oneachsideofthe
sunshadeframe,looselymountabraceto
therearholeofthebracebracketwitha
bolt(1/2x2-1/2inches),washer(1/2inch)
washer,andangenut(1/2inch)asshown
inFigure20.
•ForModels30446,30446N,30447,and
30447N,oneachsideofthesunshade
frame,looselymountabracetothesecond
holeofthebracebracketwithabolt(1/2x
2-1/2inches),washer(1/2inch),andange
nut(1/2inch)asshowninFigure21.
g020028
Figure20
Models03820,03821,30604,30605,30608,and30609
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
g020206
Figure21
Models30446,30446N,30447,and30447N
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
8.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure20.
9.PositiontheROPS-mountingbracketsonto
thetopofthetractionunitrollbar(Figure22).
Makesurethattherollbariscenteredinthe
ROPS-mountingbrackets.
g019766
Figure22
1.ROPS-mountingbracket4.Flangenut(3/8inch)
2.Rollbarpost5.U-bolt(2-3/4inch)
3.U-bolt(4inches)
10.UsingthemountingholesshowninFigure22,
ROPS-mountingbracketstothetopoftheroll
barwith2U-bolts(2-3/4inch)and4angenuts.
11.UsingthemountingholesshowninFigure22,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(4inches)and
2angenuts.
12.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.
Note:Usealeveltomakesurethattheframe
isleveltotheground.
Note:Usethefrontmountingholesinthebrace
bracket,ifyouneedmoreadjustability.
13.TightentheU-boltangenuts,securingthe
mountingbracketstotheposts.
14.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
15.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.
16.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure23.
13

g021308
Figure23
1.Flange-headbolt(5/16x
2-1/4inches)
3.Sunshade
2.Smallwasher4.Spacer
17.Looselymounteachcornerofthesunshadeto
theframewithaange-headbolt(5/16x2-1/4
inches),2smallwashers,andaspacer(Figure
23).Positionawasheroneachsideofthe
sunshade-rubbergrommet.Positionthespacer
betweenthebottomsmallwasherandtheframe.
18.Tightenthesunshade-mountingboltsto5to6
N∙m(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
InstallingtheSunshade
Groundsmaster4500and4700
MachinesorReelmaster6700and
7000Machines
Important:Installationkit(PartNo.136-1830)is
requiredforGroundsmaster4500and4700with
serialnumber400000001andhigher.
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure
24.
g020204
Figure24
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.ForGroundsmaster4500and4700machines
withserialnumber400000001andhigher,
continueasfollows;forallothermachines,
proceedtostep3.
A.Withtherollbarintheraisedposition,
removethehairpincotterandpin
14

g215450
Figure25
1.Hairpincotter3.Pin
2.Rollbar
B.Insertawasher(13/16x1-1/2inches)onto
eachbolt(3/4x4inches)asshownin
Figure26.
g215449
Figure26
1.Nut(3/4inch)3.Washer(13/16x1-1/2
inches)
2.Rollbar4.Bolt(3/4x4inches)
C.Intheholeswherethepinswereremoved,
installtheboltsandwashers(Figure26).
D.Installanotherwasherontoeachboltand
securewithnut(3/4inch)asshownin
Figure26.
E.TorquetheROPSpivotboltto91to113
N∙m(67to83ft-lb)toavoidanybouncing
oftherollbarandsunshade.
3.Oneachsideofthesunshadeframe,loosely
mountabracetothesecondholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure27.
g020206
Figure27
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
4.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure27.
5.PositiontheROPS-mountingbracketsonto
thetopofthetractionunitrollbar(Figure
28).Ensurethattherollbariscenteredinthe
ROPS-mountingbrackets.
Note:UsetheROPS-mountingbracketfrom
theinstallationkit(PartNo.136-1830)for
Groundsmaster4500and4700machineswith
serialnumber400000001andhigher.
g019766
Figure28
1.ROPS-mountingbracket4.Flangenut(3/8inch)
2.Rollbarpost5.U-bolt(2-3/4inch)
3.U-bolt(4inches)
6.UsingthemountingholesshowninFigure28,
mounteachROPS-mountingbrackettothetop
oftherollbarwith2U-bolts(2-3/4inch)and4
angenuts.
Note:UsetheU-bolt(3-1/2x5inches)from
theinstallationkit(PartNo.136-1830)for
Groundsmaster4500and4700machineswith
serialnumber400000001andhigher.
15

7.UsingthemountingholesshowninFigure28,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(4inches)and
2angenuts.
Note:UsetheU-bolt(4-1/2x3inches)from
theinstallationkit(PartNo.136-1830)for
Groundsmaster4500and4700machineswith
serialnumber400000001andhigher.
8.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.
Note:Usealeveltomakesurethattheframe
isleveltotheground.
Note:Usethefrontorrearmountingholesin
thebracebracket,ifyouneedmoreadjustability.
9.TightentheU-boltangenuts,securingthe
mountingbracketstotheposts.
10.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
11.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
12.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure29.
g020027
Figure29
1.Flange-headbolt(5/16x
2-1/4inches)
3.Sunshade
2.Smallwasher
13.Looselymounteachcornerofthesunshade
totheframewithaange-headbolt(5/16x
2-1/4inches),and2smallwashers(Figure29).
Positionawasheroneachsideofthesunshade
rubbergrommet.
14.Tightenthesunshade-mountingboltsto5to6
N∙m(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
16

InstallingtheSunshade
Reelmaster5010Machineor
Groundsmaster4300Machine
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure
30.
g020204
Figure30
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.Oneachsideofthesunshadeframe,loosely
mountabracetothesecondholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure31.
g020032
Figure31
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
3.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure31.
4.PositiontheROPS-mountingbracketsonto
thetopofthetractionunitrollbar(Figure32).
Makesurethattherollbariscenteredinthe
ROPS-mountingbrackets.
g203157
Figure32
1.ROPS-mountingbracket4.Flangenut(3/8inch)
2.Rollbarpost5.U-bolt(4inches)
3.U-bolt(2-3/4inches)
5.UsingthemountingholesshowninFigure32,
mounteachROPS-mountingbracketstothetop
oftherollbarwith2U-bolts(2-3/4inches)and
4angenuts.
6.UsingthemountingholesshowninFigure32,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(4inches)and
2angenuts.
7.Movethebracebracketsupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.
Note:Usealeveltoensurethattheframeis
leveltotheground.
Note:Usethefrontorrearmountingholesin
thebracebracket,ifyouneedmoreadjustability.
8.TightentheU-boltangenuts,securingthe
mountingbracketstotheposts.
9.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84-104ft-lb).
10.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
17

11.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure33.
g021308
Figure33
1.Flange-headbolt(5/16x
2-1/4inches)
3.Sunshade
2.Smallwasher4.Spacer
12.Looselymounteachcornerofthesunshadeto
theframewithaange-headbolt(5/16x2-1/4
inches),2smallwashers,andaspacer(Figure
33).Positionawasheroneachsideofthe
sunshade-rubbergrommet.
13.Tightenthesunshade-mountingboltsto5to6
N∙m(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
InstallingtheSunshade
Reelmaster3100and3550
MachinesorGroundsmaster3500
and3505Machines
(Serial#400000000anduponly)
1.Toproperlyaligntheframe,attachthe
frame-alignmentbartothemountingtabsonthe
rearofthesunshadeframewith2ange-head
bolts(5/16x1-1/4inches)asshowninFigure
34.
g020204
Figure34
1.Sunshadeframe4.Mountingtab
2.Frame-alignmentbar5.Retainernut
3.Flange-headbolt(5/16x
1-1/4inches)
2.Oneachsideofthesunshadeframe,loosely
mountabracetothethirdholeofthebrace
bracketwithabolt(1/2x2-1/2inches),washer
(1/2inch),andangenut(1/2inch)asshown
inFigure35.
g035754
Figure35
1.Bolt(1/2x2-1/2inches)6.Secondhole
2.Washer(1/2inch)7.Thirdhole
3.Brace8.Rearhole
4.Fronthole9.Bracebracket
5.Flangenut(1/2inch)
18

3.Looselyinstallabracebrackettoeachbrace
withabolt(1/2x2-1/2inches),washer(1/2
inch),andangenut(1/2inch)asshownin
Figure35.
4.PositiontheROPS-mountingbracketsonto
thetopofthetractionunitrollbar(Figure36).
Makesurethattherollbariscenteredinthe
ROPS-mountingbrackets.
g212622
Figure36
1.ROPS-mountingbracket4.Flangenut(3/8inch)
2.Rollbarpost5.U-bolt(2-3/4inch)
3.U-bolt(4inches)
5.UsingthemountingholesshowninFigure36,
mounteachROPS-mountingbracketstothetop
oftherollbarwith2U-bolts(2-3/4inch)and4
angenuts.
6.UsingthemountingholesshowninFigure36,
looselysecureeachofthebracebracketsto
therollbarpostswithaU-bolt(4inches)and
2angenuts.
7.Movethebracebracketupordown,onthe
verticalrollbarposts,untilthesunshadeframe
isleveltotheoor.
Note:Usealeveltomakesurethattheframe
isleveltotheground.
Note:Usethefrontorrearmountingholesin
thebracebracket,ifyouneedmoreadjustability.
8.TightentheU-boltangenuts,securingthe
mountingbracketstotheposts
9.Tightenalltheremainingangenutsasfollows:
•T orquetheangenuts(3/8inch)41to55
N∙m(34to41ft-lb).
•T orquetheangenuts(1/2inch)113to141
N∙m(84to104ft-lb).
10.Removetheange-headboltssecuringthe
frame-alignmentbartotheframeandremove
thealignmentbar.Retaintheboltsformounting
thesunshade.
11.Whilealigningthemountingholes,positionthe
sunshadeontotheframeasshowninFigure37.
g021308
Figure37
1.Flange-headbolt(5/16x
1-1/4inches)
3.Sunshade
2.Smallwasher4.Spacer
12.Looselymounteachcornerofthesunshadeto
theframewithaange-headbolt(5/16x1-1/4
inches)and2smallwashersandaspacer
(Figure37).Positionawasheroneachsideof
thesunshade-rubbergrommet.
13.Tightenthesunshade-mountingboltsto5to6
N∙m(45to55in-lb).
Important:Donotovertightenthemounting
boltsasthesunshademaycrack.
19

Operation
TransportingtheMachine
Whentransportingthemachine,usethe2holesin
thefrontofthesunshadeframe(underthesunshade)
totiedownthesunshadetoasecurelocationonthe
machineandpreventitfromraisingupinthewind
(Figure38).
g018101
Figure38
1.Tiedownholes
Maintenance
CheckingandTightening
theHardware
Checkandtightenthemountinghardwareafter8
hoursofoperation.Periodicallyinspectandtighten
thehardware.
CleaningtheSunshade
Washwithamildsoapordetergentusingyourbare
hands,softcloth,orspongetofreeordislodgeany
caked-ondirtorotherforeignparticles.
Note:Usingsomecleanersorclothsmayscratchor
degradethesurfaceofthesunshade.Testthecleaner
orclothinaninconspicuousarea.
20