Toro 02000 User manual
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Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
# !
,! !
Install 3 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install 4 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install teering Wheel 10. . . . . . . . . . . . . . . . . . . . .
Install eat 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Lift Arm Kit 11. . . . . . . . . . . . . . . . . . . . . . . . .
Mount Front Roller 13. . . . . . . . . . . . . . . . . . . . . . . .
et Height-of-Cut and Level Rear Roller 13. .
Adjust Bedknife Parallel To Reel 14. . . . . . . . . . .
Verify Height-of-Cut etting 14. . . . . . . . . . . . .
Mount Cutting Units 15. . . . . . . . . . . . . . . . . . . . . . .
Install Cutting Unit Drive Belts 15. . . . . . . . . . . . .
Install Belt Tensioners 15. . . . . . . . . . . . . . . . . . . . .
Adjust Pulley Cleaners 16. . . . . . . . . . . . . . . . . . . .
Install Counterbalance prings 17. . . . . . . . . . . .
Add Rear Ballast 18. . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 18. . . . . . . . . . . . . . .
Check Engine Oil 20. . . . . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Hydraulic ystem Fluid 21. . . . . . . . . . . . .
Check Tire Pressure 21. . . . . . . . . . . . . . . . . . . . . .
Lubricate Bearings and Bushings 21. . . . . . . . . . .
Check Reel to Bedknife Contact 21. . . . . . . . . . . .
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tarting/ topping Engine 24. . . . . . . . . . . . . . . . . .
Operating The Power Take-Off (PTO) 24. . . . . . .
Driving Forward and Backward 24. . . . . . . . . . . . .
Check Operation of Interlock witches 24. . . . . .
Implement Lift Lever 25. . . . . . . . . . . . . . . . . . . . . .
Pushing or Towing Traction Unit 25. . . . . . . . . . . .
Training Period 25. . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 25. . . . . . . . . . . . . . . . . .
Transport Operation 25. . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-Up After Mowing 26. . . . .
Cutting Unit Characteristics 26. . . . . . . . . . . . . . . .
Cutting Unit Daily Adjustments 26. . . . . . . . . . . . .
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Changing Engine Oil and Filter 30. . . . . . . . . . . . .
ervicing Air Cleaner 30. . . . . . . . . . . . . . . . . . . . . .
Adjusting Throttle Control 31. . . . . . . . . . . . . . . . . .
Adjusting Choke Control 31. . . . . . . . . . . . . . . . . . .
Adjusting Carburetor and peed Control 31. . . .
Replacing park Plugs 32. . . . . . . . . . . . . . . . . . . .
Checking Parking Brake 32. . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 32. . . . . . . . . . . . . . . . . . .
Replacing Fuel Filter 32. . . . . . . . . . . . . . . . . . . . . .
Adjusting Toe-in and teering tops 33. . . . . . .
Adjusting Transmission For Neutral 33. . . . . . . . .
Adjusting Electric Clutch 34. . . . . . . . . . . . . . . . . . .
Changing Hydraulic ystem Oil 34. . . . . . . . . . . .
Changing Hydraulic Oil Filter 35. . . . . . . . . . . . . .
Changing Front Axle Oil 35. . . . . . . . . . . . . . . . . . .
Adjusting Cutting Unit Belts 35. . . . . . . . . . . . . . . .
Battery Care 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Harness ervice 36. . . . . . . . . . . . . . . . . . . . .
Backlapping Cutting Units 36. . . . . . . . . . . . . . . . .
#!
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" # $%( )+&*
Improper use or maintenance by the operator or owner
of the machine can result in injury. To reduce the
potential for any injury, comply with the following safety
instructions.
Operate the machine only after reading and
understanding the contents of this manual. A free
replacement manual is available by sending complete
model and serial number to:
The Toro Company
8111 Lyndale Ave. S.,
Bloomington, MN 55420-1196.
Only trained operators, skilled in slope operation
and who have read this manual should operate the
machine. Never allow children to operate the machine
or adults to operate it without proper instructions.
Become familiar with the controls and know how to
stop the machine and engine quickly.
Do not carry passengers on the machine. Keep
everyone, especially children and pets, away from the
areas of operation.
Keep all shields, safety devices and decals in
place. lf a shield, safety device or decal is damaged,
malfunctioning or illegible, repair or replace it before
operating the machine.
Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing because it
could get caught in moving parts and possibly cause
personal injury.
Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
ordinances and insurance regulations.
Make sure the work area is clear of objects which
might be picked up and thrown by the reels.
Since gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not remove cap from fuel tank when engine
is hot or running.
C. Do not smoke while handling gasoline.
D. Fill fuel tank outdoors and not over one inch
(25 mm) from the top of the tank, not the filler neck.
Do not overfill.
Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could be deadly.
Sit on the seat when starting and operating the
machine.
Check the interlock switches daily for proper
operation, refer to page 24. If a switch should fail,
replace the switch before operating the machine. (After
every two years, replace all four interlock switches in
the wiring system, regardless if they are working
properly or not.)
When starting the engine:
A. Engage parking brake.
B. Be sure traction pedal is in neutral and TO
switch is in disengage position.
C. After engine starts, release parking brake and
keep foot off traction pedal. Machine must not
move on a level surface. If movement is evident,
the neutral control linkage is incorrectly adjusted:
therefore, shut engine off and adjust until machine
does not move when traction pedal is released.
Refer to Adjusting Transmission for Neutral, page
33.
D. Hills over 15 degrees should be mowed up and
down, not side to side; see slope gauge, page 39.
E. Mowing hills may be dangerous. However, hills
over 20 degrees generally should not be mowed
unless special safeguards, skills and conditions
exist; see slope gauge, page 39.
F. Stay alert for holes in terrain and other hidden
hazards. Use extreme care when operating close
to sand traps, ditches, creeks, steep hillsides or
other hazards.
G. Reduce speed when making sharp turns.
Avoid sudden stops and starts. Use reverse pedal
for braking. Cutting units must be lowered when
going down slopes for steering control.
H. Before backing up, look to the rear and assure
no one is behind the machine. Watch out for traffic
when near or crossing roads. Always yield the right
of way.
Keep hands, feet and clothing away from moving
parts and the reel discharge area. Grass baskets, if so
equipped, must be in place during reel operation for
maximum safety.
This product may exceed noise levels of 85 dB(A)
at the operator position. Ear protectors are
recommended for prolonged exposure to reduce the
potential of permanent hearing damage.
Raise the cutting units when driving from one work
area to another.
Do not touch engine, muffler, exhaust pipe or
hydraulic tank while engine is running or soon after it
has stopped because these areas could be hot
enough to cause burns.
If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately. Turn engine off, wait for
all motion to stop and inspect for damage. A damaged
reel or bedknife must be repaired or replaced before
operation is continued.
Before getting off the seat:
A. Disengage the PTO switch and wait for the
reels to stop spinning.
B. Move traction pedal to neutral.
C. Set the parking brake.
D. Stop the engine and remove key from the
ignition switch.
henever machine is left unattended, make sure
reels are not spinning, key is removed from ignition
switch and parking brake is set.
Before servicing or making adjustments to the
machine, stop the engine, remove key from switch and
disconnect wire from spark plug to prevent accidental
starting of the engine.
Check performance of all four interlock switches
daily. Do not defeat interlock system. It is for your
protection.
To ensure entire machine is in good operating
condition, frequently check and keep all nuts, bolts,
screws and hydraulic fittings tight.
Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin and do serious
damage. lf fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine and lowering implements
to the ground.
If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any other parts of the body away from the cutting
units and any moving parts. Keep everyone away.
Do not overspeed the engine by changing
governor settings. To assure safety and accuracy, have
an Authorized Toro Distributor check maximum engine
speed with a tachometer.
Engine must be shut off before checking oil or
adding oil to the crankcase.
To insure optimum performance and safety, use
genuine TORO replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty of The Toro Company
This unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of: 83 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
!'"+)&
This unit does not exceed a vibration level of 2.5 m/s@
at the hands based on measurements of identical
machines per ISO 5349 procedures.
$(%# ("*
This unit does not exceed a vibration level of 0.5 m/s@
at the posterior based on measurements of identical
machines per ISO 2631 procedures.
This manual suits for next models
3
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