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Toro 02000 User manual

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Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 #  !             
                            
                         
 ,!  !                   
Install 3 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install 4 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install teering Wheel 10. . . . . . . . . . . . . . . . . . . . .
Install eat 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install  Lift Arm Kit 11. . . . . . . . . . . . . . . . . . . . . . . . .
Mount Front Roller 13. . . . . . . . . . . . . . . . . . . . . . . .
et Height-of-Cut and  Level Rear Roller 13. .
Adjust Bedknife Parallel To Reel  14. . . . . . . . . . .
Verify Height-of-Cut etting  14. . . . . . . . . . . . .
Mount Cutting Units 15. . . . . . . . . . . . . . . . . . . . . . .
Install Cutting Unit Drive Belts 15. . . . . . . . . . . . .
Install Belt Tensioners 15. . . . . . . . . . . . . . . . . . . . .
Adjust Pulley Cleaners 16. . . . . . . . . . . . . . . . . . . .
Install Counterbalance prings  17. . . . . . . . . . . .
Add Rear Ballast  18. . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 18. . . . . . . . . . . . . . .
                     
Check Engine Oil 20. . . . . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Hydraulic ystem Fluid 21. . . . . . . . . . . . .
Check Tire Pressure 21. . . . . . . . . . . . . . . . . . . . . .
Lubricate Bearings and Bushings 21. . . . . . . . . . .
Check Reel to Bedknife Contact 21. . . . . . . . . . . .
                              
   !             
tarting/ topping Engine 24. . . . . . . . . . . . . . . . . .
Operating The Power Take-Off (PTO) 24. . . . . . .
Driving Forward and Backward 24. . . . . . . . . . . . .
Check Operation of Interlock witches 24. . . . . .
Implement Lift Lever 25. . . . . . . . . . . . . . . . . . . . . .
Pushing or Towing Traction Unit 25. . . . . . . . . . . .
Training Period  25. . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 25. . . . . . . . . . . . . . . . . .
Transport Operation 25. . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-Up After Mowing 26. . . . .
Cutting Unit Characteristics 26. . . . . . . . . . . . . . . .
Cutting Unit Daily Adjustments 26. . . . . . . . . . . . .
!                           
          
                          
Changing Engine Oil and Filter 30. . . . . . . . . . . . .
ervicing Air Cleaner 30. . . . . . . . . . . . . . . . . . . . . .
Adjusting Throttle Control 31. . . . . . . . . . . . . . . . . .
Adjusting Choke Control 31. . . . . . . . . . . . . . . . . . .
Adjusting Carburetor and peed Control 31. . . .
Replacing park Plugs 32. . . . . . . . . . . . . . . . . . . .
Checking Parking Brake 32. . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 32. . . . . . . . . . . . . . . . . . .
Replacing Fuel Filter 32. . . . . . . . . . . . . . . . . . . . . .
Adjusting Toe-in and teering tops 33. . . . . . .
Adjusting Transmission For Neutral 33. . . . . . . . .
Adjusting Electric Clutch 34. . . . . . . . . . . . . . . . . . .
Changing Hydraulic ystem Oil 34. . . . . . . . . . . .
Changing Hydraulic Oil Filter 35. . . . . . . . . . . . . .
Changing Front Axle Oil 35. . . . . . . . . . . . . . . . . . .
Adjusting Cutting Unit Belts 35. . . . . . . . . . . . . . . .
Battery Care 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Harness ervice 36. . . . . . . . . . . . . . . . . . . . .
Backlapping Cutting Units 36. . . . . . . . . . . . . . . . .
#!                      
                      
  !                  
                
                               
" # $%( )+&*                        

  
Improper use or maintenance by the operator or owner
of the machine can result in injury. To reduce the
potential for any injury, comply with the following safety
instructions.
 
 Operate the machine only after reading and
understanding the contents of this manual. A free
replacement manual is available by sending complete
model and serial number to:
The Toro Company
8111 Lyndale Ave. S.,
Bloomington, MN 55420-1196.
 Only trained operators, skilled in slope operation
and who have read this manual should operate the
machine. Never allow children to operate the machine
or adults to operate it without proper instructions.
 Become familiar with the controls and know how to
stop the machine and engine quickly.
 Do not carry passengers on the machine. Keep
everyone, especially children and pets, away from the
areas of operation.
 Keep all shields, safety devices and decals in
place. lf a shield, safety device or decal is damaged,
malfunctioning or illegible, repair or replace it before
operating the machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing because it
could get caught in moving parts and possibly cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
ordinances and insurance regulations.
 Make sure the work area is clear of objects which
might be picked up and thrown by the reels.
 Since gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not remove cap from fuel tank when engine
is hot or running.
C. Do not smoke while handling gasoline.
D. Fill fuel tank outdoors and not over one inch
(25 mm) from the top of the tank, not the filler neck.
Do not overfill.
 
 Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could be deadly.
 Sit on the seat when starting and operating the
machine.
 Check the interlock switches daily for proper
operation, refer to page 24. If a switch should fail,
replace the switch before operating the machine. (After
every two years, replace all four interlock switches in
the wiring system, regardless if they are working
properly or not.)
 When starting the engine:
A. Engage parking brake.
B. Be sure traction pedal is in neutral and TO
switch is in disengage position.
C. After engine starts, release parking brake and
keep foot off traction pedal. Machine must not
move on a level surface. If movement is evident,
the neutral control linkage is incorrectly adjusted:
therefore, shut engine off and adjust until machine
does not move when traction pedal is released.
Refer to Adjusting Transmission for Neutral, page
33.
D. Hills over 15 degrees should be mowed up and
down, not side to side; see slope gauge, page 39.
E. Mowing hills may be dangerous. However, hills
over 20 degrees generally should not be mowed
unless special safeguards, skills and conditions
exist; see slope gauge, page 39.
F. Stay alert for holes in terrain and other hidden
hazards. Use extreme care when operating close
to sand traps, ditches, creeks, steep hillsides or
other hazards.
G. Reduce speed when making sharp turns.
Avoid sudden stops and starts. Use reverse pedal
for braking. Cutting units must be lowered when
going down slopes for steering control.
H. Before backing up, look to the rear and assure
no one is behind the machine. Watch out for traffic
when near or crossing roads. Always yield the right
of way.
 Keep hands, feet and clothing away from moving
parts and the reel discharge area. Grass baskets, if so
equipped, must be in place during reel operation for
maximum safety.
 This product may exceed noise levels of 85 dB(A)
at the operator position. Ear protectors are
recommended for prolonged exposure to reduce the
potential of permanent hearing damage.
 Raise the cutting units when driving from one work
area to another.

   
 Do not touch engine, muffler, exhaust pipe or
hydraulic tank while engine is running or soon after it
has stopped because these areas could be hot
enough to cause burns.
 If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately. Turn engine off, wait for
all motion to stop and inspect for damage. A damaged
reel or bedknife must be repaired or replaced before
operation is continued.
 Before getting off the seat:
A. Disengage the PTO switch and wait for the
reels to stop spinning.
B. Move traction pedal to neutral.
C. Set the parking brake.
D. Stop the engine and remove key from the
ignition switch.
 henever machine is left unattended, make sure
reels are not spinning, key is removed from ignition
switch and parking brake is set.

 Before servicing or making adjustments to the
machine, stop the engine, remove key from switch and
disconnect wire from spark plug to prevent accidental
starting of the engine.
 Check performance of all four interlock switches
daily. Do not defeat interlock system. It is for your
protection.
 To ensure entire machine is in good operating
condition, frequently check and keep all nuts, bolts,
screws and hydraulic fittings tight.
 Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
 Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin and do serious
damage. lf fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine and lowering implements
to the ground.
 If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
 To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any other parts of the body away from the cutting
units and any moving parts. Keep everyone away.
 Do not overspeed the engine by changing
governor settings. To assure safety and accuracy, have
an Authorized Toro Distributor check maximum engine
speed with a tachometer.
 Engine must be shut off before checking oil or
adding oil to the crankcase.
 To insure optimum performance and safety, use
genuine TORO replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty of The Toro Company
  
This unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of: 83 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
 
!'"+)&
This unit does not exceed a vibration level of 2.5 m/s@
at the hands based on measurements of identical
machines per ISO 5349 procedures.
$(%# ("*
This unit  does not exceed a vibration level of 0.5 m/s@
at the posterior based on measurements of identical
machines per ISO 2631 procedures.

 !%   !"! 
                  
                 
    
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&() '  
  !"! 
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&() ' 
 !!%
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&() ' 
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

&# & * )+&)
&# &   # )+&)
&# &    # )+&)
%!% Briggs & Stratton Vanguard, twin cylinder, 4
cycle, air cooled, 16 hp @ 3600 rpm, 35.90 cu. in. (588
cc) displacement, governed speed of 3200 rpm.
Mechanical fuel pump, large capacity dual element air
cleaner. 5-1/4 pint oil capacity.
,# '!+.  20 liter.
)+!&% )!- Eaton model 11 hydrostatic
transmission integrally coupled to a Peerless model
1310 axle.  Travel speed range is 0-13.5 m/h (0-8.5
mph) forward and 4.8 m/h reverse (0-3 mph).
&%+)&#* Foot-operated traction pedal.
Hand-operated throttle, choke, ignition switch, PTO
switch, lift lever, parking brake and seat adjustment.
,++!% )!- Constant tension belt drive system with
electric clutch utilizing poly-V belt from engine to
jackshaft and BX section V-belt drive from jackshaft to
each cutting unit.
!)* %  #* Two 23 x 8.5-12 front-drive turf
tires with 4-ply construction. Rear tires for the
four-wheel configuration, 16 x 6.5-6 turf tires with
4-ply construction. Rear tire for the three wheel
configuration, 18 x 6.5-8with 4-ply construction.
12-18 psi inflation pressure for all tires.
#+)!# +,)* 12-volt 255 cca at 180 C, 50 amp
reserve capacity at 270 C. battery16 amp alternator.
Seat switch, traction, PTO and parking brake interlock
switches, electrical leads provided for optional light
and hourmeter installations.
+)!% Pinion and gear sector with solid control link
to rear steer assembly, 2.5 turns lock to lock.
)"* Service braking accomplished through
dynamic characteristics of hydrostatic transmission.
Parking brake controls secondary shaft internal to the
axle assembly and is actuated by an overcenter control
lever.
!% )$ All steel welded construction utilizing
tubular and formed sheet metal sections
+ Standard cushion seat or deluxe suspension
seat with arm rest and weight adjustment is adjustable
fore and aft. Arm rest kit also available.
!+ .*+$ Category "0" A-Frame mounting system
connected to the tractor via parallel linkage. One
double-acting 60 mm bore 140 mm stroke hydraulic
cylinder receiving oil from hydrostatic transmission
charge pump via the control valve with float position.
Maximum operating pressure is 1000 psi. When the
traction unit is equipped with cutting units, all three
units are raised and lowered via the single control lever.
The lift system works in conjunction with the electric
clutch to engage and disengage the cutting units.
-)## !$%*!&%* % ! +
Wheel Tread Width 105.3 cm
Width Across Front Tires 132 cm
Wheel Base 138.5 cm
Overall Length w/ Cutting Units Installed 229 cm
Overall Height 119 cm
Tractor Weight 50.4 kg
Weight with 5-Blade Fixed Cutting Units 640 kg
Weight with 8-Blade Floating Culling Units 696 kg
Overall Width w/Fixed Head Units 195 cm
Overall Width w/Floating Head Units 203 cm
Transport Width w/Fixed Head Units 140 cm
Transport Width w/Floating Head Units 200 cm
'+!&%# (,!'$%+
L.H. 5 Blade Fixed Cutting Unit (2 req.)
Model No. 03434
R.H. 5 Blade Fixed Cutting Unit Model No. 03436
L.H. 8 Blade Floating Cutting Unit (2 req.)
Model No. 03437
R.H. 8 Blade Floating Cutting Unit Model No. 03439
Lift Arm it, Fixed Cutting Unit Model No. 02100
Lift Arm it, Floating Cutting Unit Model No. 02101
Rear Axle, 3 Wheel Model No. 02200
Rear Axle, 4 Wheel Model No. 02201
Full Roller it* Model No. 03440
Sectional Roller it* Model No. 03445
Wiehle Roller it* Model No. 03450
Skid it* Model No. 03446
Anti-Scalp Roller it* Model No. 03447
Grass Basket it, Floating C.U. Model No. 02302
Grass Basket it, Fixed C.U. Model No. 02304
Remote Hydraulics it Model No. 02300
Power Take-off it, 1:1 Ratio Model No. 02301
Power Take-off it, 1.5:1 Ratio Model No. 02303
Standard Seat it Model No. 30769
Deluxe Suspension Seat it Model No. 02305
Arm Rest it for Model 30769 Model No. 30707
Debris Blower Model No. 02202
Large Pulley it Part No. 98-5413
Hour Meter it Part No. 98-5411
Roller Scraper it* Part No. 60-9560
Comb it* Part No. 67-9400
Rear Weight Part No. 24-5790
Rear Weight (2) Part No. 24-5780
Gauge Bar it Part No. 13-8199
Backlap it Part No. 84-5510
Tire Chains Part No. 82531
*3 per kit
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