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  9. Toro 02000 User manual

Toro 02000 User manual

$4
'$



    2'03   
    2'03   
   2'03   
  
0 "2(.- -(21 -# 322(-& -(21
. 1130$ , 6(,3, 1 %$27 ./2(,3, /$0%.0, -"$
-# 2. & (- *-.5+$#&$ .% 2'$ /0.#3"2 (2 (1 $11$-2( +
2' 2 7.3 .0 -7 .2'$0 ./$0 2.0 .% 2'$ ,.5$0 0$ #
-# 3-#$012 -# 2'$ ".-2$-21 .% 2'(1 , -3 + !$%.0$
2'$ $-&(-$ (1 $4$0 12 02$#  7 / 02("3+ 0 22$-2(.-
2. 2'$   '(&'+(&'2$# !7 2'(1
17,!.+
'$ 1 %$27 +$02 17,!.+ ,$ -1 
 .0   /$01.- + 1 %$27
(-1203"2(.-   (+30$ 2. ".,/+7 5(2' 2'$ (-1203"2(.-
, 7 0$13+2 (- /$01.- + (-)307
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
'$ 1.4-#2 1.  6 2 #$5$+./$# 3. /1.5(#$ - $%%("($-3 1$+( !+$ -# 3(,$2 5(-& ,$3'.# .% ,.6(-& '(&'
04 +(38 341% '$ + 3$23 ".-"$/32 (- $-&(-$$1(-& -# #$2(&- ' 5$ !$$- (-".1/.1 3$# (-3. 3'(2 , "'(-$ +.-& 6(3' 3'$
'(&'$23 04 +(38 / 132 -# 6.1*, -2'(/ 7"$++$-3 2$15("$ 6(++ !$ #$1(5$# (% /1./$1 ./$1 3(.- -# , (-3$- -"$
/1 "3("$2 1$ %.++.6$#
$ *-.6 2(-"$ 8.4 ' 5$ /41"' 2$# 3'$ (-#42318 +$ #$1 (- ,.6(-& $7"$++$-"$ 3' 3 %4341$ /$1%.1, -"$ -#
#$/$-# !(+(38 1$ .% /1(,$ (,/.13 -"$  +2. (2 ".-"$1-$# !.43 %4341$ 42$ .% 3'$ , "'(-$ -# .% 2 %$38 3. 3'$
42$1 '$1$%.1$ 3'(2 , -4 + 2'.4+# !$ 1$ # !8 8.4 -# 3'.2$ (-5.+5$# 6(3' 3'$ 1.4-#2 1.  3. $-241$ 3' 3
2 %$38 /1./$1 2$34/ ./$1 3(.- -# , (-3$- -"$ /1."$#41$2 1$ %.++.6$# 3 ++ 3(,$2 '$ , ).1 2$"3(.-2 .% 3'$
, -4 + 1$
  %$38 -2314"3(.-2  /$1 3(-& -2314"3(.-2
 $34/ -2314"3(.-2   (-3$- -"$
 $%.1$ /$1 3(-& -2314"3(.-2
 %$38 ,$"' -(" + -# 2.,$ &$-$1 + (-%.1, 3(.- (- 3'(2 , -4 + (2 $,/' 2(9$#   -#
 (#$-3(%8 2 %$38 ,$22 &$2 '$-$5$1 3'$ 31( -&4+ 1 2 %$38 +$13 28,!.+ //$ 12 (3 (2 %.++.6$# !8  2 %$38
,$22 &$ 3' 3 ,423 !$ 1$ # -# 4-#$123..# .1 ,.1$ ".,/+$3$ #$3 (+2 ".-"$1-(-& 2 %$38 1$ # 3'$ 2 %$38
(-2314"3(.-2 .- / &$2  -#  (#$-3(%($2 2/$"( + ,$"' -(" + (-%.1, 3(.- -#  (#$-3(%($2 &$-$1 +
(-%.1, 3(.- 6.13'8 .% 2/$"( + 33$-3(.-
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
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- 2.,$ /+ "$2  2/ 1* 11$23$1 ,4%%+$1 ,423 !$ 42$# !$" 42$ .% +." + 23 3$ .1 %$#$1 + 1$&4+ 3(.-2 '$ 2/ 1*
11$23$1 5 (+ !+$ %1., 8.41 +." + .1. (231(!43.1 (2 //1.5$# !8 3'$ -(3$# 3 3$2 $/ 13,$-3 .% &1("4+341$ -#
3'$ -(3$# 3 3$2 .1$23 $15("$  1#$1 3'$ %.++.6(-& / 13
/ 1* 11$23$1 "1$$-  13 . 
! & ")$ % '% "$ "#$& "! !* "$! "$%& $'% "$ $%% "($ !  #$"#$*
"#$&! %#$ $$%&$ '%&  && &" & '$  "#$&"$ % ("&! %&& ) &"! 
' %"'$% "   %#$ $$%&$ % !"& '%
'$-$5$1 8.4 ' 5$ 04$23(.-2 .1 -$$# 2$15("$ ".-3 "3 8.41 +." + 43'.1(9$# .1. (231(!43.1 - ##(3(.- 3. ' 5(-&
".,/+$3$ +(-$ .% ""$22.1($2 -# /1.%$22(.- + 341% " 1$ 2$15("$ 3$"'-("( -2 3'$ #(231(!43.1 ' 2  ".,/+$3$ +(-$ .%
&$-4(-$  1$/+ "$,$-3 / 132 3. *$$/ 8.41 , "'(-$ ./$1 3(-& /1./$1+8 $$/ 8.41  ++  48
&$-4(-$  / 132 -# ""$22.1($2

     
$'& $'&
 #  !                     
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 #  !             
                            
                         
 ,!  !                   
Install 3 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install 4 Wheel Axle 9. . . . . . . . . . . . . . . . . . . . . . .
Install teering Wheel 10. . . . . . . . . . . . . . . . . . . . .
Install eat 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install  Lift Arm Kit 11. . . . . . . . . . . . . . . . . . . . . . . . .
Mount Front Roller 13. . . . . . . . . . . . . . . . . . . . . . . .
et Height-of-Cut and  Level Rear Roller 13. .
Adjust Bedknife Parallel To Reel  14. . . . . . . . . . .
Verify Height-of-Cut etting  14. . . . . . . . . . . . .
Mount Cutting Units 15. . . . . . . . . . . . . . . . . . . . . . .
Install Cutting Unit Drive Belts 15. . . . . . . . . . . . .
Install Belt Tensioners 15. . . . . . . . . . . . . . . . . . . . .
Adjust Pulley Cleaners 16. . . . . . . . . . . . . . . . . . . .
Install Counterbalance prings  17. . . . . . . . . . . .
Add Rear Ballast  18. . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 18. . . . . . . . . . . . . . .
                     
Check Engine Oil 20. . . . . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Hydraulic ystem Fluid 21. . . . . . . . . . . . .
Check Tire Pressure 21. . . . . . . . . . . . . . . . . . . . . .
Lubricate Bearings and Bushings 21. . . . . . . . . . .
Check Reel to Bedknife Contact 21. . . . . . . . . . . .
                              
   !             
tarting/ topping Engine 24. . . . . . . . . . . . . . . . . .
Operating The Power Take-Off (PTO) 24. . . . . . .
Driving Forward and Backward 24. . . . . . . . . . . . .
Check Operation of Interlock witches 24. . . . . .
Implement Lift Lever 25. . . . . . . . . . . . . . . . . . . . . .
Pushing or Towing Traction Unit 25. . . . . . . . . . . .
Training Period  25. . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 25. . . . . . . . . . . . . . . . . .
Transport Operation 25. . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-Up After Mowing 26. . . . .
Cutting Unit Characteristics 26. . . . . . . . . . . . . . . .
Cutting Unit Daily Adjustments 26. . . . . . . . . . . . .
!                           
          
                          
Changing Engine Oil and Filter 30. . . . . . . . . . . . .
ervicing Air Cleaner 30. . . . . . . . . . . . . . . . . . . . . .
Adjusting Throttle Control 31. . . . . . . . . . . . . . . . . .
Adjusting Choke Control 31. . . . . . . . . . . . . . . . . . .
Adjusting Carburetor and peed Control 31. . . .
Replacing park Plugs 32. . . . . . . . . . . . . . . . . . . .
Checking Parking Brake 32. . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 32. . . . . . . . . . . . . . . . . . .
Replacing Fuel Filter 32. . . . . . . . . . . . . . . . . . . . . .
Adjusting Toe-in and teering tops 33. . . . . . .
Adjusting Transmission For Neutral 33. . . . . . . . .
Adjusting Electric Clutch 34. . . . . . . . . . . . . . . . . . .
Changing Hydraulic ystem Oil 34. . . . . . . . . . . .
Changing Hydraulic Oil Filter 35. . . . . . . . . . . . . .
Changing Front Axle Oil 35. . . . . . . . . . . . . . . . . . .
Adjusting Cutting Unit Belts 35. . . . . . . . . . . . . . . .
Battery Care 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Harness ervice 36. . . . . . . . . . . . . . . . . . . . .
Backlapping Cutting Units 36. . . . . . . . . . . . . . . . .
#!                      
                      
  !                  
                
                               
" # $%( )+&*                        

  
Improper use or maintenance by the operator or owner
of the machine can result in injury. To reduce the
potential for any injury, comply with the following safety
instructions.
 
 Operate the machine only after reading and
understanding the contents of this manual. A free
replacement manual is available by sending complete
model and serial number to:
The Toro Company
8111 Lyndale Ave. S.,
Bloomington, MN 55420-1196.
 Only trained operators, skilled in slope operation
and who have read this manual should operate the
machine. Never allow children to operate the machine
or adults to operate it without proper instructions.
 Become familiar with the controls and know how to
stop the machine and engine quickly.
 Do not carry passengers on the machine. Keep
everyone, especially children and pets, away from the
areas of operation.
 Keep all shields, safety devices and decals in
place. lf a shield, safety device or decal is damaged,
malfunctioning or illegible, repair or replace it before
operating the machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing because it
could get caught in moving parts and possibly cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
ordinances and insurance regulations.
 Make sure the work area is clear of objects which
might be picked up and thrown by the reels.
 Since gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not remove cap from fuel tank when engine
is hot or running.
C. Do not smoke while handling gasoline.
D. Fill fuel tank outdoors and not over one inch
(25 mm) from the top of the tank, not the filler neck.
Do not overfill.
 
 Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could be deadly.
 Sit on the seat when starting and operating the
machine.
 Check the interlock switches daily for proper
operation, refer to page 24. If a switch should fail,
replace the switch before operating the machine. (After
every two years, replace all four interlock switches in
the wiring system, regardless if they are working
properly or not.)
 When starting the engine:
A. Engage parking brake.
B. Be sure traction pedal is in neutral and TO
switch is in disengage position.
C. After engine starts, release parking brake and
keep foot off traction pedal. Machine must not
move on a level surface. If movement is evident,
the neutral control linkage is incorrectly adjusted:
therefore, shut engine off and adjust until machine
does not move when traction pedal is released.
Refer to Adjusting Transmission for Neutral, page
33.
D. Hills over 15 degrees should be mowed up and
down, not side to side; see slope gauge, page 39.
E. Mowing hills may be dangerous. However, hills
over 20 degrees generally should not be mowed
unless special safeguards, skills and conditions
exist; see slope gauge, page 39.
F. Stay alert for holes in terrain and other hidden
hazards. Use extreme care when operating close
to sand traps, ditches, creeks, steep hillsides or
other hazards.
G. Reduce speed when making sharp turns.
Avoid sudden stops and starts. Use reverse pedal
for braking. Cutting units must be lowered when
going down slopes for steering control.
H. Before backing up, look to the rear and assure
no one is behind the machine. Watch out for traffic
when near or crossing roads. Always yield the right
of way.
 Keep hands, feet and clothing away from moving
parts and the reel discharge area. Grass baskets, if so
equipped, must be in place during reel operation for
maximum safety.
 This product may exceed noise levels of 85 dB(A)
at the operator position. Ear protectors are
recommended for prolonged exposure to reduce the
potential of permanent hearing damage.
 Raise the cutting units when driving from one work
area to another.

   
 Do not touch engine, muffler, exhaust pipe or
hydraulic tank while engine is running or soon after it
has stopped because these areas could be hot
enough to cause burns.
 If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately. Turn engine off, wait for
all motion to stop and inspect for damage. A damaged
reel or bedknife must be repaired or replaced before
operation is continued.
 Before getting off the seat:
A. Disengage the PTO switch and wait for the
reels to stop spinning.
B. Move traction pedal to neutral.
C. Set the parking brake.
D. Stop the engine and remove key from the
ignition switch.
 henever machine is left unattended, make sure
reels are not spinning, key is removed from ignition
switch and parking brake is set.

 Before servicing or making adjustments to the
machine, stop the engine, remove key from switch and
disconnect wire from spark plug to prevent accidental
starting of the engine.
 Check performance of all four interlock switches
daily. Do not defeat interlock system. It is for your
protection.
 To ensure entire machine is in good operating
condition, frequently check and keep all nuts, bolts,
screws and hydraulic fittings tight.
 Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
 Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin and do serious
damage. lf fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine and lowering implements
to the ground.
 If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
 To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any other parts of the body away from the cutting
units and any moving parts. Keep everyone away.
 Do not overspeed the engine by changing
governor settings. To assure safety and accuracy, have
an Authorized Toro Distributor check maximum engine
speed with a tachometer.
 Engine must be shut off before checking oil or
adding oil to the crankcase.
 To insure optimum performance and safety, use
genuine TORO replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty of The Toro Company
  
This unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of: 83 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
 
!'"+)&
This unit does not exceed a vibration level of 2.5 m/s@
at the hands based on measurements of identical
machines per ISO 5349 procedures.
$(%# ("*
This unit  does not exceed a vibration level of 0.5 m/s@
at the posterior based on measurements of identical
machines per ISO 2631 procedures.

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                  
                 
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

&# & * )+&)
&# &   # )+&)
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%!% Briggs & Stratton Vanguard, twin cylinder, 4
cycle, air cooled, 16 hp @ 3600 rpm, 35.90 cu. in. (588
cc) displacement, governed speed of 3200 rpm.
Mechanical fuel pump, large capacity dual element air
cleaner. 5-1/4 pint oil capacity.
,# '!+.  20 liter.
)+!&% )!- Eaton model 11 hydrostatic
transmission integrally coupled to a Peerless model
1310 axle.  Travel speed range is 0-13.5 m/h (0-8.5
mph) forward and 4.8 m/h reverse (0-3 mph).
&%+)&#* Foot-operated traction pedal.
Hand-operated throttle, choke, ignition switch, PTO
switch, lift lever, parking brake and seat adjustment.
,++!% )!- Constant tension belt drive system with
electric clutch utilizing poly-V belt from engine to
jackshaft and BX section V-belt drive from jackshaft to
each cutting unit.
!)* %  #* Two 23 x 8.5-12 front-drive turf
tires with 4-ply construction. Rear tires for the
four-wheel configuration, 16 x 6.5-6 turf tires with
4-ply construction. Rear tire for the three wheel
configuration, 18 x 6.5-8with 4-ply construction.
12-18 psi inflation pressure for all tires.
#+)!# +,)* 12-volt 255 cca at 180 C, 50 amp
reserve capacity at 270 C. battery16 amp alternator.
Seat switch, traction, PTO and parking brake interlock
switches, electrical leads provided for optional light
and hourmeter installations.
+)!% Pinion and gear sector with solid control link
to rear steer assembly, 2.5 turns lock to lock.
)"* Service braking accomplished through
dynamic characteristics of hydrostatic transmission.
Parking brake controls secondary shaft internal to the
axle assembly and is actuated by an overcenter control
lever.
!% )$ All steel welded construction utilizing
tubular and formed sheet metal sections
+ Standard cushion seat or deluxe suspension
seat with arm rest and weight adjustment is adjustable
fore and aft. Arm rest kit also available.
!+ .*+$ Category "0" A-Frame mounting system
connected to the tractor via parallel linkage. One
double-acting 60 mm bore 140 mm stroke hydraulic
cylinder receiving oil from hydrostatic transmission
charge pump via the control valve with float position.
Maximum operating pressure is 1000 psi. When the
traction unit is equipped with cutting units, all three
units are raised and lowered via the single control lever.
The lift system works in conjunction with the electric
clutch to engage and disengage the cutting units.
-)## !$%*!&%* % ! +
Wheel Tread Width 105.3 cm
Width Across Front Tires 132 cm
Wheel Base 138.5 cm
Overall Length w/ Cutting Units Installed 229 cm
Overall Height 119 cm
Tractor Weight 50.4 kg
Weight with 5-Blade Fixed Cutting Units 640 kg
Weight with 8-Blade Floating Culling Units 696 kg
Overall Width w/Fixed Head Units 195 cm
Overall Width w/Floating Head Units 203 cm
Transport Width w/Fixed Head Units 140 cm
Transport Width w/Floating Head Units 200 cm
'+!&%# (,!'$%+
L.H. 5 Blade Fixed Cutting Unit (2 req.)
Model No. 03434
R.H. 5 Blade Fixed Cutting Unit Model No. 03436
L.H. 8 Blade Floating Cutting Unit (2 req.)
Model No. 03437
R.H. 8 Blade Floating Cutting Unit Model No. 03439
Lift Arm it, Fixed Cutting Unit Model No. 02100
Lift Arm it, Floating Cutting Unit Model No. 02101
Rear Axle, 3 Wheel Model No. 02200
Rear Axle, 4 Wheel Model No. 02201
Full Roller it* Model No. 03440
Sectional Roller it* Model No. 03445
Wiehle Roller it* Model No. 03450
Skid it* Model No. 03446
Anti-Scalp Roller it* Model No. 03447
Grass Basket it, Floating C.U. Model No. 02302
Grass Basket it, Fixed C.U. Model No. 02304
Remote Hydraulics it Model No. 02300
Power Take-off it, 1:1 Ratio Model No. 02301
Power Take-off it, 1.5:1 Ratio Model No. 02303
Standard Seat it Model No. 30769
Deluxe Suspension Seat it Model No. 02305
Arm Rest it for Model 30769 Model No. 30707
Debris Blower Model No. 02202
Large Pulley it Part No. 98-5413
Hour Meter it Part No. 98-5411
Roller Scraper it* Part No. 60-9560
Comb it* Part No. 67-9400
Rear Weight Part No. 24-5790
Rear Weight (2) Part No. 24-5780
Gauge Bar it Part No. 13-8199
Backlap it Part No. 84-5510
Tire Chains Part No. 82531
*3 per kit
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11
ETĆUP IN TRUCTION
eat Kit, Model No. 02305, Deluxe uspension
eat:
1. ))-&3 ')/(. -. -&#- .) )..)' )  -.
-/-*(-#)( 1#."  &,! -*,-  -'&& -*,-
 ,,#! )&.- ( &(! &)%(/.- '&& -*,- .)
 *)-#.#)( )( .)* )  ,, &,! -*,- . -&#
1#." ), (  . $/-.#(! &0, .)  ')/(. )( ,#!".
-# )  -/-*(-#)(
2. )-#.#)( .", ')/(.#(! -./- )  -. -&#-
#(.) ")&- #( -. ')/(.#(! *&.
Note: )/(. -. #( ),1, ")&- .) ..#( ),1,
$/-.'(.
3. )/(. -. .) -. -/-*(-#)( 1#."  *-,1-
&)%1-",- ( &.1-",-
4. /, -. -&# .) -. ')/(.#(! *&. 1#." 
&)%(/.-
Note: . *&. '3  ,')0 ,)' ,' .) -
-. -*,#(! #(-.&&.#)(
5. &/! -. -1#." 1#, )((.), #(.) ",(-- 1#,
)((.),
Figure 9
1. eat suspension
2. eat slide
3. Large spacer
1
2
4. mall spacer
5. Adjusting handle (fore & aft)
6. Adjusting knob (operator weight)
3
4
5
6
6. ) $/-. -. ), )*,.),- )' ),. ( 1#!".
*,) - )&&)1-
A. ) $/-. -. ), (  . ')0 "(& )(
,)(. )  -. --'&3 .) ." & . &- "(&
.) &)% -. *)-#.#)(
B. ) $/-. ), )*,.),- 1#!". ./,( -*,#(!
.(-#)( %() &)%1#- .) #(,- .(-#)(
)/(.,&)%1#- .) ,- -*,#(! .(-#)(
IN TALL LIFT ARM KIT (Fig. 10-17)
" ,)/(- ,)  #- -"#** 1#.")/.  &# . ,' %#.
#2 /..#(! (#. # . ,' #. )&  ), &).#(!
/..#(! (#. # . ,' #. )&  '/-.  #(-.&&
- )&&)1-
1. &# &# . ,' %#.  ,' )(.) .,.#)( /(#.
 ,'
2. /,  ,'- .)!.", 1#." &)%#(! *#( (
"#, *#( )..,
Figure 10
1. Lift arm A-frame
2. Traction unit A-frame
3. Locking pin
2
1
3
3. )/(.  ,/, -.)* #!  .) ,' ,%. )(
" -# )  .,.#)( /(#. - )&&)1-
A. ( .,.#)( /(#.- +/#** 1#."  #2 /..#(!
/(#. &# . ,' %#. ')/(.  ,%. .) " ,'
,%. 1#."  1-",- ( -,1- "( ')/(.
 ,/, -.)* .) " ,%. 1#."  -,1-
B. ( .,.#)( /(#.- +/#** 1#."  &).#(!
/..#(! /(#. &# . ,' %#. ')/(.  ,/, -.)* #,.&3
.) " ,' ,%. 1#."  -,1-
Figure 11
1
1. Rubber cutting unit stop
2. U-bracket
3. Frame bracket
2
3
4. ( front /..#(! /(#.- )(&3 ,')0  &(! "
-,1- -/,#(! ,)(. )  " /..#(! /(#. )0, .)
,' #! 

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 /&68&5,)4 /2'.8&5,)4  '&35'4)8
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! # !## "!&"
!" #"" #"  $ "!
-+ 
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!# ! $'"
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  "#  !! ! $'
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!# &#    
16
SET-UP INST UCTIONS
Figure 28
1. Hanger bracket
2. Tensioner rod
3. Klik pin
1
2
3
2.   "&*   ! #! % &%%  & %$   !%  $
! ## &%%  & % #!' &% #! !% $&# 
### # %! % $! # #%
3.  $%  $"# % % $!  #!   ($# ! %!
"$#(
Note: !!$  % $!  #!  &%   #!%% #! %!
&$% #!  % !#  $%%! 
4.  $% &% "#'!&$* #!'
5.  &%%  & % #' %$ $!& ' 
)& %!  !    (%   "!&  !
""
Figure 29
1. Cutting unit drive belt
2. Carrier frame
3. Capscrew, (2) flatwashers & nut
4. Tensioner bracket
5. Belt  tensioner
1
2
3
4
5
6. !!$   &% !    ! % % $!  #! !%%
#! %!  %  !# $!#%  #! %! $#  %
%   &%
INSTALL BELT TENSIONE S (Fig. 28 & 30)
(Fixed Cutting Units)
1. &#  % $! # #! %!  %#%!  & %  #
#% (%  " 
2.   "&*   ! #! % &%%  & %$   !%  $
! ## &%%  & %  $%  % % $!  #% %!
 $ ! % $! # #% (%  "$#( ($#
&%  $"#
3.  $#% % $!  #!  ! % ! %! % $!  #%
"    $&# (%  ($#   "$#(
Figure 30
1. Belt tension bracket
2. Tensioner bracket
3. Belt  tensioner rod
1
2
3
Note: !!$  % $!  #!  &%   #!%% #! %!
&$% #!  % !#  $%%! 
4. &# (% &%
5.  &%%  & % #' %$ $!& ' 
)& %!  !    (%   "!&  !
""
6. !!$   &% !    ! % % $!  #! !%%
#! %!  %  !# $!#%  #! %! $#  %
%   &%
ADJUST PULLEY CLEANE S (Fig. 31)
1. &$%  # #% $! % $  %#   #!!' !
"&*   %%  ## !%   ! &%
2. &$%  # #% $! %# $ ""#!)%*
   #  %(  #%   "&*
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
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 ("*"- - '"/
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&$. 

." 0/&+* 2%"* /"*.&+*&*$ .,-&*$. .
/%"3 -" 0*!"- %"13 (+!
-+*/ 0//&*$ *&/.
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#((#! #" )((" )"( ( (  
&$0-" 
 -+*/ 0//&*$ 0*&/ (&#/ /

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#)"(& " &! +( '$&" '   *' $" "
#((& $"   ' # #+'
 ' ." +*! %+(" &#! #((#! +" %)$$
+(    & '
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& ' +(#)( '('
 ' /+, %+(" +" %)$$ +(   
& ' +( '('
&$0-" 
 +0*/"-(* " -)
 ,-&*$ .% '("
 ("1&. ,&*  +//"- ,&*



 "'#" &#"( #)"(& " '$&"' ' # #+'
 !#* #((& $" "  *' $" ')&"
'$&" '  (# #)"(& " &! # "#(
&!#* #(&  *' $"
 #* '  )$ #& #+" #" #)"(& "
&! )"(   " +( '& #  # &!
"'(   *' $" "  #((& $"
"- 0//&*$ *&/
 ## #" " # '$&" "(# $$&#$&( #  "
)((" )"( ( (   ' # #+'
 ' 0,,"- %+(" +" %)$$ +(  #& 
  & ' +(#)( '('
 ' (+2"- %+(" +" %)$$ +(  #& 
  & ' +( '('
&$0-" 
 "- 0//&*$ 0*&/ (&#/ /

,,"- +("
+2"- +("
 ## #(& " # '$&" (# "#& # (
 ##' , ')& "#& # ( " '$&" (# )$$& #&
#+& #  " &! &(  +( &#)" '$&
" #)"(& " )'(!"( "# $#'(#"" '
# #+'
 ' 0,,"- #  " &( +" %)$$
+(    & '
 ' (+2"- #  " &( +" %)$$ +(
   & '
18
SET-U  INSTRUCTIONS
4. To tension rear counterbalance spring, rotate
counterbalance knob (Fig. 35) until distance between
center of anchor bolt opening and inside of frame X" is
as follows:
A. Distance X" is 50mm when equipped with 5 or
8 blade reels without baskets.
B. Distance X" is 15mm when equipped with 5 or
8 blade reels with baskets.
Figure 35
X"
5
431
2
1. Rear counterbalance knob
2. Anchor bolt
3. Spacer
4. Frame bracket
5. Counterbalance spring
IM ORTANT: These are recommended settings.
Readjust spring positions to attain optimum
performance and counterbalance. By raising
spring locations, cutting unit weight on ground is
reduced and traction is increased.
ADD REAR BALLAST
This unit complies with AN l B 71.4-1984 tandard
and CE when equipped with rear ballast. Use the
following chart to determine weight or combinations of
weights needed.
Traction UnitWeight Required
Configuration
3  Wheel Axle
 and equipped
with Baskets
Calcium Chloride in rear tire
and rear weights, Part No.
24-5790 and 24-5780.
4  Wheel Axle
 and equipped
with Baskets
Calcium Chloride in rear tire
and rear weights,
Part No. 24-5780.
IM ORTANT: If a puncture occurs in a tire with
calcium chloride, remove unit from turf area as
quickly as possible. To prevent possible damage to
turf, immediately soak affected area with water.
Either Type 1 (77%) or Type 2 (94%) commercial
calcium chloride flake may be used.
Plain water freezes solid at 32_F(0_C). The 3-1/2
pound (1 .6 kg) calcium chloride to one gallon (3.8 L) of
water solution is slush free to -12_F (-24_C), and will
freeze solid at -52_  F (-46_C). The 5 pound (2.3 kg)
per gallon (liter) solution is slush free to -50_F
(-45_C) and will freeze solid at -62_F (-52_C).
Tires should be filled to approximately 75% capacity
(valve level with valve at the top).
ACTIVATE AND CHARGE BATTERY
(Fig. 36-37)
1. If Battery is not filled with electrolyte or activated,
bulk electrolyte with 1.260 specific gravity must be
purchased from a local battery supply outlet and
added to battery.
2. Remove access panel from rear of tower (Fig. 36).
1. Access panel
Figure 36
1
Wear safety goggles and rubber gloves
when working with electrolyte. Charge the
battery in a well ventilated place so gasses
produced while charging can dissipate.
Since the gases are explosive, keep open
flames and electrical spark away from the
battery; do not smoke. Nausea may result
if the gases are inhaled. Unplug charger
from electrical outlet before connecting to
or disconnecting charger leads from batĆ
tery posts.
CAUTION
3. Remove filler cap from battery and slowly fill each
cell until electrolyte is just above the plates.
4. Replace filler cap and connect a 3 to 4 amp battery
charger to the battery posts. Charge the battery at a
rate of 3 to 4 amperes for 4 to 8 hours.
5. When battery is charged, disconnect charger from
electrical outlet and battery posts.
6. Remove filler cap. lowly add electrolyte to each
cell until level is up to fill ring. Install filler cap.

 
 # "#' #)%  ''%+  '%# +' *
#)% #* #"'# #'% $%'& # ' !" "
&)% #%%#&#" " '%#%'#" *  %&( '
(% 
 ''%+

         
        
         
       
   
20
BEFORE O ERATING
CHECK ENGINE OIL (Fig. 38)
he engine is shipped with 1-3/4 quarts (w/ filter)
(1.7 l) of oil in the crankcase; however, level of oil must
be checked before and after engine is first started.
1. Position machine on a level surface.
2. Unscrew dipstick and wipe it with a clean rag.
Screw dipstick into the tube and make sure it is seated
fully. Unscrew dipstick out of tube and check level of oil.
If oil level is low, remove filler cap from valve cover and
add enough oil to raise level to FULL mark on dipstick.
Figure 38
1. Dipstick
2. Filler cap
2
1
3. he engine uses any highĆquality detergent oil
having the American Petroleum Institute ĆAPIĆ service
classification" SE, SF or SG. Recommended viscosity
(weight) is SAE 30. Refer to Engine Operator's Manual
for additional information.
4. Pour oil into opening in valve cover until the oil level
is up to the FULL" mark on the dipstick. Add the oil
slowly and check the level often during this process.
DO NO  OVERFILL.
IM ORTANT: Check level of oil every 8 operating
hours or daily. Initially, change oil after the first 8
hours of operation; thereafter, under normal
conditions, change oil every 50 hours and filter
every 100 hours. However, change oil more
frequently when engine is operated in extremely
dusty or dirty conditions. 
5. Install the filler cap and dipstick firmly in place.
FILL FUEL TANK (Fig. 39)
HE ORO COMPANY S RONGLY RECOMMENDS
HE USE OF CLEAN, FRESH UNLEADEDREGULAR
GASOLINE IN ORO GASOLINE POWERED
PRODUC S. UNLEADED GASOLINE BURNS
CLEANER, EX ENDS ENGINE LIFE, AND
PROMO ES GOOD S AR ING BY REDUCING HE
BUILD-UP OF COMBUS ION CHAMBER DEPOSI S.
LEADED GASOLINE CAN BE USED IF UNLEADED IS
NO  AVAILABLE.
NOTE: NEVER USE METHANOL, GASOLINE
CONTAINING METHANOL, GASOHOL
CONTAINING MORE THAN 10% ETHANOL,
GASOLINE ADDITIVES, REMIUM GASOLINE, OR
WHITE GAS BECAUSE ENGINE FUEL SYSTEM
DAMAGE COULD RESULT.
Figure 39
1. Fuel tank cap
1
1. Fill the gasoline tank tobottom of filler neck. DO NO
OVERFILL. Install the cap and tighten securely in
place.
Because gasoline is flammable, caution must be used when storing or handling it. Do not fill fuel
tank while engine is running, hot or when machine is in an enclosed area. Vapors may build up and
be ignited by a spark or flame source many feet away. DO NOT SMOKE whiIe filling the fuel tank to
prevent the possibility of an explosion. Always fill fuel tank outside and wipe up any spilled gasoline
before starting engine. Use a funnel or spout to prevent spilling gasoline before starting engine and
fill tank to about
 I inch  from top of tank, not filler neck. Store gasoline in a clean safety- approved container and
keep the cap in place on the container. Keep gasoline in a cool, well-ventilated place; never in an
enclosed area such as a hot storage shed. To assure volatility, do not buy more than a 30 day supply
of gasoline. Gasoline is a fuel for internal combustion engines; therefore, do not use it for any other
purpose. Since many children like the smell of gas, keep it out of their reach because the fumes are
explosive and dangerous to inhale.
DANGER

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