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  9. Toro 30200 User manual

Toro 30200 User manual

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
The GROUND MA TER 1000L was developed to satisfy the demand for a maneuverable, intermediate size, turf
maintenance rotary mower. The machine has advanced concepts in engineering, design and safety; and if
maintained properly, it will give excellent service.
ince the GROUND MA TER 1000L is a high quality product, Toro is concerned about the future use of the
machine and the safety of the user. Read this manual to familiarize yourself with the proper set up, operation, and
maintenance instructions. The major sections of this manual are:
 "$ !" #"!
 "  !" #"!
    "
  " !" #"!
 "
Certain information in this manual is emphasized. DANGER, WARNING and CAUTION identify personal safety
related information. IMPORTANT identifies mechanical information demanding special attention. Be sure to read
the directive because it deals with the possibility of damaging a part or parts of the machine. NOTE identifies general
information worthy of special attention.
If help concerning set up, operation, maintenance or safety is ever needed, contact a local Authorized Toro Dealer. In
addition to genuine Toro replacement parts, the dealer also has optional equipment form the complete line of Toro
turf care equipment. Keep your Toro all Toro Ċ buy genuine Toro replacement parts and accessories.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
 
Because in some areas there are local, state or federal regulations requiring that a spark arrestor muffler be used on
the engine of this mower, a spark arrestor screen is available as an option. If a spark arrestor muffler is required,
order the following part from you Authorized Toro Dealer.
 (1)75-6880 park Arrestor creen
This part is certified to meet the requirements of U DA Forest ervice tandard No. 5100-1A.
When the mower is used or operated on any California forest, brush or grass covered land, a properly operating
spark arrester must be attached to the muffler. The operator is violating state law, ection 442 Public Resources
Code if a spark arrester is not used.
Whenever you have questions or need service, contact your local authorized Toro Dealer. In addition to having a
complete line of accessories and professional turf care service technicians, the dealer has a complete line of
genuine TORO replacement parts to keep your machine operating properly. Keep your TORO all TORO. Buy
genuine TORO parts and accessories.

  
#                        
#            
                            
                         
                        
                        
Check Engine Oil 12. . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 12. . . . . . . . . . . . . . . . . . . .
Check Hy raulic System Flui 13. . . . . . . . . . . . .
Fill Fuel Tank 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
                                 
                  
Starting an  Stopping 17. . . . . . . . . . . . . . . . . . . . .
Checking Interlock System 17. . . . . . . . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . . . .
Pushing Or Towing Traction Unit 18. . . . . . . . . . . .
                               
Greasing Bearings An  Bushings 19. . . . . . . . . . .
! !                  
#             
                             
Air Cleaner Maintenance 23. . . . . . . . . . . . . . . . . .
Cleaning Ra iator, Oil Cooler An  Screen 23. . .
Changing Engine Oil An  Filter 23. . . . . . . . . . . . .
Servicing Fuel System 24. . . . . . . . . . . . . . . . . . . . .
Checking an  Replacing Spark Plugs 24. . . . . . .
Servicing PTO Belt  25. . . . . . . . . . . . . . . . . . . . . . . .
PTO Clutch A justment  25. . . . . . . . . . . . . . . . . . .
Changing Coolant In Cooling System 25. . . . . . .
A justing Transmission For Neutral 26. . . . . . . . .
Changing Transmission Filter 26. . . . . . . . . . . . . .
A justing Service Brakes 27. . . . . . . . . . . . . . . . . .
Servicing Battery 27. . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Service 27. . . . . . . . . . . . . . . . . . . .
Fuses 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
                    
#                      
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
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 
  ead and understand the contents of this manual
before starting and operating the machine. Become
familiar with the controls and know how to stop the
machine and engine quickly. A free replacement
manual is available by sending the complete model
and serial number to:
The Toro Company
8111 Lyndale Avenue South
Minneapolis, Minnesota 55420-1196.
 Never allow children to operate the machine. Do
not allow adults to operate machine without proper
instruction. Only trained operators who have read this
manual should operate this machine.
 Never operate the machine when under the
influence of drugs or alcohol.
 emove all debris or other objects that might be
picked up and thrown by the blades or fast moving
components from other attached implements. Keep all
bystanders away from operating area.
 Keep all shields, safety devices and decals in
place.  If a shield, safety device or decal is defective,
illegible or damaged, repair or replace it before
operating the machine. Also tighten any loose nuts,
bolts or screws to ensure machine is in safe operating
condition.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes,
sneakers or when barefoot. Do not wear loose fitting
clothing that could get caught in moving parts and
possibly cause personal injury. Wearing safety
glasses, safety shoes, long pants and a helmet is
advisable and required by some local ordinances and
insurance regulations.
 Check interlock switches daily for proper operation
( efer To Checking Interlock Switches, Page 17). Do
not rely entirely on safety switches Ćshut off engine
before getting off seat. If a switch fails, replace it before
operating the machine. The interlock system is for your
protection, so do not bypass it. eplace all interlock
switches every two years. Interlock switches should be
adjusted so:
A. Engine cannot be started unless traction pedal
is released (neutral position)Ċand PTO lever is
DISENGAGED (off position).
B. Engine stops if operator gets off seat when
traction pedal is depressed.
C. Engine stops if operator gets off seat when
PTO lever is ENGAGED (on position).
 Grass deflectors must be installed in lowest
position on side discharge units.
 Since gasoline is highly flammable, handle it
carefully:
A. Use an approved fuel container.
B. Do not remove fuel tank cap while engine is hot
or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an
inch from the top of the tank, not the filler neck. Do
not overfill.
E. Wipe up any spilled fuel.
 
 Sit on the seat when starting and operating the
machine.
 Before starting the engine:
A. Engage the parking brake.
B. Make sure traction pedal is in NEUT AL and
PTO switch in OFF position.
C. After engine is started, release parking brake
and keep foot off traction pedal. Machine must not
move. If movement is evident, the neutral return
mechanism is adjusted incorrectly; therefore, shut
engine off and adjust until machine does not move
when traction pedal is released.
 Seating capacity is one person. Therefore, never
carry passengers.
 Do not run engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could possibly be deadly.
 Traverse slopes carefully. Do not start or stop
suddenly when traveling uphill or downhill.
 Operator must be skilled and trained in how to
drive on hillsides. Failure to use caution on slopes or
hills may cause loss of control and vehicle to tip or roll
possibly resulting in personal injury or death.

 ! 
 This produ t may ex eed noise levels of 85 dB(A)
at the operator position. Ear prote tors are
re ommended for prolonged exposure to redu e the
potential of permanent hearing damage.
 Using the ma hine demands attention and to
prevent loss of ontrol:
A. Operate only in daylight or when there is good
artifi ial light.
B. Drive slowly. Avoid sudden stops and starts.
C. Wat h for holes or other hidden hazards.
D. Look behind ma hine before ba king up.
E. Do not drive  lose to a sand trap, dit h, reek
or other hazard.
F. Redu e speed when making sharp turns and
turning on a hillside.
G. The utting de k must be lowered when going
down slopes for steering ontrol.
 If engine stalls or loses headway and annot make
it to the top of a slope, do not turn ma hine around.
Always ba k slowly straight down the slope.
 Never raise the utting unit or other atta hed
implement while the blades or other parts are rotating.
 The grass defle tor must always be installed and in
the lowest position on the utting unit. This produ t is
designed to drive obje ts into the ground where they
lose energy qui kly in grassy areas.    
!  When a person or pet appears
unexpe tedly in or near the mowing area, 
 . Careless operation, ombined with terrain
angles, ri o hets, or improperly positioned guards an
lead to thrown obje t injuries. Do not resume mowing
until area is leared.
 Do not tou h engine, muffler or exhaust pipe while
engine is running or soon after it is stopped.  These
areas ould be hot enough to ause burns.
 If utting de k strikes a solid obje t or vibrates
abnormally, stop immediately, turn engine off, set
parking brake and wait for all motion to stop. Inspe t
for damage. If damaged, repair or repla e any
omponents before operating.
  Before getting off the seat:
A. Move tra tion pedal to neutral position and
remove foot from pedal.
B. Set the parking brake and turn the PTO swit h
OFF.
C. Shut the engine OFF and remove key from
ignition swit h. Wait for all ma hine movement to
stop before getting off the seat.

 Before servi ing or making adjustments, stop
engine and remove key from the swit h.
 Make sure ma hine is in safe operating ondition
by keeping all nuts, bolts and s rews tight.
 Make sure all hydrauli  line onne tors are tight,
and all hydrauli  hoses and lines are in good ondition
before applying pressure to the system.
 Keep body and hands away from pin hole leaks or
nozzles that eje t high pressure hydrauli  fluid.  Use
ardboard or paper to find hydrauli  leaks. Hydrauli
fluid es aping under pressure an penetrate skin and
ause injury. Fluid a identally inje ted into the skin
must be surgi ally removed within a few hours by a
do tor familiar with this form of injury or gangrene may
result.
 Before dis onne ting or performing any work on
the hydrauli  system, all pressure in system must be
relieved by  stopping engine and lowering  implement
to the ground.
 If major repairs are ever needed or assistan e is
desired, onta t an Authorized Toro Dealer.
 To redu e potential fire hazard, keep engine area
free of ex essive grease, grass, leaves and dirt.
 If engine must be running to perform maintenan e
or an adjustment, keep hands, feet, lothing and other
parts of the body away from utting de k and other
moving parts. Keep all bystanders away.
 Do not overspeed the engine by hanging
governor setting. To assure safety and a ura y, have
an Authorized Toro Dealer he k maximum engine
speed.
 Shut engine off before he king or adding oil to the
rank ase.
 At the time of manufa ture, the ma hine
onformed to the safety standards for riding mowers
when weights are installed a ording to hart on page
11. To assure optimum performan e and ontinued
safety ertifi ation of the ma hine, use genuine Toro
repla ement parts and a essories.  Repla ement
parts and a essories made by other manufa turers
may result in nonĆ onforman e with the safety
standards, and the warranty may be voided.

 !&   !"! 
The following safety and instruction decals are affixed to the traction unit. If any decal becomes illegible or damaged,
install a new decal. Part numbers are listed below and in your Parts Catalog.
  "
'01 / 
  
!  # $
'01 / 
! ! !
'01 / 
!  ! $!
'01 /  ! "
'01 / 
!   !
'01 / 
!  !
'01 / 
 " 
'01 / 
! % 
'01 /  
  ! % #
'01 / 
 ! %
'01 / 
!!

 . 2**-)0 +,)-(
'01 / 
7
S ECIFICATIONS
Engine:
Manufacturer Ċ Kawasaki
Horsepower Ċ 20 @ 3600 RPM.
Displacement Ċ 617 cc.
Crankcase Capacity Ċ 1.6 qts. w/filter.
Governor Ċ Mechanical.
Governor Limit Ċ 3350Ć3550 RPM.
dle Speed Ċ 1500 RPM.
Air Cleaner:   Kawasaki duel element filter.
Fuel Tank Capacity: 8.5 gal.
Fuel Filter: Replaceable inline type.
Fuel ump: 12 volt electric (transistor type).
Cooling System:
Radiator Ċ Approx.4 qt. capacity.
Expansion Tank Ċ Remote mounted; 1/2 qt.
capacity. System contains a 50/50 mix of ethylene
glycol antiĆfreeze and water.
Electrical: Battery Ċ 12 volt, BC  group size 26. 530
Amp at 0 F. 20 amp alternator with regulator/rectifier.
Drive Coupling: Transmission driven by steel shaft
with flexible rubber couplings at each end.
Transmission;
Manufacturer & Type Ċ Sundstrand hydrostatic,
Type U15.
Normal Charge Pressure Ċ 70Ć150 psi
(483Ć1034 kPa).
mplement Relief Setting Ċ 700Ć800 psi
(4 826 Ć 5 516 kPa).
Hydraulic Filter: 25 micron mounted directly to
transmission. Replaceable (Toro Part No. 23-2300).
Drive Axle: Manufacturer Ċ Dana Corp., Model GTĆ20.
Axle serves as a hydraulic fluid reservoir and mates
directly with the transmission. Approximately 5 qt.
capacity.
Brakes: Mechanical drum type, 7 in. dia. x 1Ć3/4 in.
wide. ndividually controlled by two pedals connected
by cable and conduit for steering assist. Pedals may be
latched together for two wheel braking. Lever provided
for parking brake.
Tires, Wheels, ressure:
Front Tires Ċ 23 x 8.50 - 12
Rear Tires Ċ 16 x 6.50 - 8
All tires 4 ply rating, tubeless type.
Pressure Ċ 20 psi.
Steering: 13 in. steering wheel. TRW power steering
valve.
Main Frame: Frame is welded, formed steel.
Seat: Adjustable contoured fit with suspension lever.
Instrumentation: Fuel gauge, water temperature
gauge, hour meter and warning lights for high
temperature shutdown, oil pressure and amperage are
mounted on the console.
Controls: Throttle, choke, PTO switch, parking brake,
implement lift and ignition switch are all
handĆoperated. Forward/reverse traction pedal and
turning brakes are foot operated.
TO Drive:  Splined PTO shaft is clutched by a
torqueĆteamed HA Section, spring tensioned VĆbelt
directly from engine output shaft. PTO shaft engaged
by electric clutch/brake assembly. PTO speed Ċ 2200
RPM @ 3450 RPM engine speed.
Implement  Connection Ċ Universal joint and
telescoping shaft assembly.
Lift Cylinders: Two, with 2 in. bore, 3.5 in. stroke.
Interlock Switches: Prevents engine starting if traction
pedal or PTO switch are engaged. Stops engine if
operator leaves seat with either traction pedal or PTO
switch engaged.
Dimensions and Weight (approx.):
Traction Unit w/Standard Seat
Length: 82 in.
Width: (Rear Wheels) 44 in.
Height: 50 in.
Weight: 1116 lb
O TIONAL EQUI MENT
52" Side Discharge Cutting UnitĊModel No. 30555
52" Rear Discharge Cutting UnitĊModel No. 30568
62" Side Discharge Cutting UnitĊModel No. 30564
62" Guardian Recycler Cutting UnitĊModel No.
30569
72" Side Discharge Cutting UnitĊModel No. 30575
48" VĆ low Kit Ċ Model No. 30750
VĆ low Mounting Kit Ċ Model No. 30749. Required
with 30750 VĆPlow. 11Ć0390 Tire Chains
recommended.
Arm Rest Kit Ċ Part No. 88-3230
Rear Discharge Shield Kit Ċ Model No. 30567.
Rear Weight Box Kit Ċ Part No. 24-5780.
Grass Collection System Ċ Model No. 30502, 52"
Blower Kit (for Model 30555 deck) or Model 30503 62"
Blower Kit (for Model 30564 deck) can be used with
either Model No. 30504, 9 cu. fit. Hopper Kit or Model
No. 30505, 15 cu. ft. Hopper Kit.
Wide Tires w/rim: 23 x 10.5 Ć 12 Ċ Part No. 62-7020.
Wheel Weights:  Ċ Part No. 11-0440. 50 lb (23 kg).
Rear Weight Kit Ċ Part No. 24-5780. 70 lb (31.8 kg).
Weight Kit-20 lb. Ċ Part No. 92-8763.
Tire Chains Ċ Part No. 11-0390.
Deluxe Suspension Seat Kit Ċ Model No. 30239.
Refer to Specifications section of individual Cutting
Unit Operator's Manuals for  cutting unit options.

 
 Use this ch rt s  checklist to ssure ll p rts h ve been received. Without these p rts, tot l set-up c nnot
be completed.
Steering Wheel 1
Nut 1 Inst ll steering wheel.
Screw 1
C p 1
Se t Assembly 1
Clevis Pin 2
Cotter Pin 3/4 x 3/4" lg. 2 Inst ll Se t Assembly
Fl t W sher 1
Cotter Pin 1/8 x 1" lg. 1
Roll Pin 1
C pscrew 5/16 Ć 18 x 1-3/4 in. 2 Secure univers l sh ft to implement.
Locknut 5/16 Ć 18 2
Cylinder Pin 2 Secure deck lift rms to lift cylinders.
Cotter Pin 3/16 x 1-1/2 in. 4
Br ke Return Springs 2
Pivot Pin Assemblies 2 Mount deck lift rms.
Cotter Pin 1/8 x 1-1/4 in. 2
Oper tor's M nu l (Tr ction Unit) 2
P rts C t log 1
Registr tion C rd 1 Fill out nd return to Toro
  

 

 0*&1"-.( .%#/ &. // %"! /+ /- /&+* 0*&/
#-)"     2&/%+0/ #&-./ -"4
)+1&*$ 0*&1"-.( .%#/ +- +0,(&*$ &/ /+  .0&/4
(" &),(")"*/
  
 Remove steering wheel from seat plate. Remove
screw and cap from steering wheel (Fig.1).
 Remove am nut from steering shaft. Make sure
foam seal is on steering shaft (Fig.1). Slide steering
wheel onto steering shaft.
 Secure steering wheel to shaft with am nut and
tighten it to 10-15 ft-lb.
 Mount cap to steering wheel with screw.
&$0-" 
 /""-&*$ 2%""(
 ) *0/
 ,




  -"2
 +) ."(
 
+/": Traction unit shipped with standard seat.
 Position seat assembly onto seat frame aligning
hinge tubes (Fig. 2).
 Secure seat plate to seat frame with (2) clevis pins
and 3/4 x 3/4" lg cotter pins (Fig. 2).
 Pivot seat forward and insert end of support rod
into slot in locking plate. Secure rod to plate with a flat
washer and 1/8 x 1" lg. cotter pin  (Fig. 3).
&$0-" 
 "/ ..")(3
 "/ #-)"
 &*$" /0"



&$0-" 
 +0*/&*$ ,(/"
 0,,+-/ -+!
 (/ 2.%"-  +//"- ,&*



 Lower seat and secure mounting pin to locking
spring flap with a hair pin cotter (Fig. 4).
&$0-" 
 &-,&* +//"-
 + '&*$ .,-&*$ #(,
 "/ )+0*/&*$ ,&*


10
ET-UP IN TRUCTION
5. Adjust seat to desired operating position. Loosen
adjustment handles, slide seat fore or aft in slotted
holes and tighten adjustment handles to secure in
place.
IN TALL OPTIONAL U PEN ION EAT
Model 30239
1. Remove seat and seat springs from seat base.
2. Mount each seat adapter bracket to seat with (2)
5/16-18 x 3/4" lg. capscrews, flatwashers and
lockwashers, positioning as shown in figure 5.
Figure 5
1. eat
2. eat adapter
3. R-clamp
4. Manual tube
1
5
3
2
4
7
6
8
5. uspension
6. eat base
7. Handle
8. pring tension knob
3. Loosely mount right seat adapter bracket and (2)
R-clamps to right side of suspension with (2)
5/16-18 x 3/4" lg. capscrews, flatwashers and
lockwashers. Position R-clamps as shown in figure 5.
4. Install manual tube into R-clamps, insert manual
into tube and thread cap into tube (Fig. 5) Tighten
capscrews.
5. Mount left seat adapter bracket to left side of
suspension with (2) capscrews, flatwashers and
lockwashers.
6. Insert threaded mounting studs of deluxe
suspension into holes in seat base.
7. ecure mounting studs to seat base with (4)
locknuts.
8. Assemble arm rest brackets to arm rests per
instructions included with kit.
9. Install each arm rest bracket to each side of seat
with (3) socket head capscrews supplied in kit.
10. Adjust seat for operator's weight and comfort:
 To adjust seat fore and aft, pull handle on left
side outward, move seat to desired position  and
release lever to lock seat in position.
 To adjust for operator's weight, turn spring
tension knob; clockwise to increase tension,
counterclockwise to decrease tension.
CONNECT BATTERY
1. LIft engine cover. Check to see that the battery is
securely fastened in place (Fig. 6).
Figure 6
1. Battery
2. Battery securing bolt (2)
1
2
2. Check battery charge with a hydrometer. If battery
needs charging, be sure at least one of the battery
cables is disconnected from the battery before the
charger is connected.
3. Remove tape from battery cables and secure the
cables to the proper battery post. The positive (+) red
cable goes to the positive post and the negative (-)
black cable goes to the negative post on the battery.
WARNING
Connecting cables to the wrong post could
damage the electrical system and result in perĆ
sonal injury.
Note: Make sure battery cables are routed away from
any sharp edges or moving parts.
4. Coat the terminal with sealant such as Grafo 112X,
Toro Part No. 505Ć47 and install the rubber boots onto
terminals.
CHECK TIRE PRE URE
The tires are over-inflated for shipping. Therefore,
release some of the air to reduce the pressure. Correct
air pressure in front and rear tires is 20 psi.