Toro Groundsmaster 4100-D 30411 User manual

FormNo.3358-726RevA
Groundsmaster®4100-DTraction
Unit
ModelNo.30411—SerialNo.2800000001andUp
ModelNo.30411TE—SerialNo.2800000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Writethe
numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroMowerSafety...............................................5
SoundPressureLevel...........................................7
SoundPowerLevel...............................................7
VibrationLevel.....................................................7
SafetyandInstructionalDecals.............................7
Setup..........................................................................14
1InstallingtheSeat,SeatBelt,andManual
Tube...............................................................14
2GreasingtheMachine......................................14
3ReplacingtheWarningDecal............................15
4ReadingtheManualsandReviewthe
TrainingMaterials...........................................15
ProductOverview......................................................15
Controls.............................................................15
Specications.....................................................18
Attachments/Accessories...................................18
Operation...................................................................19
BeforeOperating................................................19
StartingandStoppingtheEngine........................28
CheckingtheInterlockSwitches.........................29
PushingorTowingtheMachine..........................30
JackingPoints.....................................................31
TieDowns.........................................................31
OperatingCharacteristics...................................31
OperatingTips...................................................32
Maintenance...............................................................33
RecommendedMaintenanceSchedule(s)................33
PremaintenanceProcedures....................................34
ServiceIntervalChart.........................................34
Lubrication.............................................................34
GreasingtheBearingsandBushings....................34
EngineMaintenance...............................................38
AirCleanerMaintenance....................................38
ServicingtheEngineOilandFilter......................39
FuelSystemMaintenance.......................................40
ServicingtheFuelSystem...................................40
BleedingAirfromtheInjectors...........................40
ElectricalSystemMaintenance................................41
Activating,Charging,andConnectingthe
Battery...........................................................41
BatteryCare.......................................................42
Fuses..................................................................42
DriveSystemMaintenance.....................................43
ChangingthePlanetaryGearDrive
Oil..................................................................43
ChangingtheRearAxleLubricant.......................43
CheckingtheRearWheelToe-In.........................44
CoolingSystemMaintenance..................................45
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

ServicingtheEngineCoolingSystem..................45
BrakeMaintenance.................................................46
AdjustingtheServiceBrakes...............................46
BeltMaintenance....................................................46
ServicingtheAlternatorBelt...............................46
Re-tensioningtheBladeDriveBelts....................46
ReplacingtheBladeDriveBelt............................47
ControlsSystemMaintenance.................................48
AdjustingtheThrottle........................................48
AdjustingtheTractionPedalLinkage..................48
HydraulicSystemMaintenance...............................49
ChangingtheHydraulicFluid.............................49
ReplacingtheHydraulicFilters...........................49
CheckingtheHydraulicLinesandHoses.............49
HydraulicSystemTestPorts...............................50
AdjustingtheCuttingUnitFlowControl.............51
MowerMaintenance...............................................52
Pivoting(Tilting)theFrontCuttingUnit
Upright..........................................................52
PivotingtheFrontCuttingUnitDown................52
AdjustingtheCuttingUnitPitch.........................52
ServicingtheCastorArmBushings.....................53
ServicingtheCastorWheelsandBearings............53
ReplacingtheCuttingUnitHingeCovers............54
TighteningtheLocknuts.....................................54
BladeMaintenance.................................................55
CheckingforaBentBlade...................................55
RemovingandInstallingtheCutter
Blade(s)..........................................................55
InspectingandSharpeningtheCutter
Blade(s)..........................................................56
CorrectingCuttingUnitMismatch......................57
SparkArrestorMaintenance...................................58
ServicingtheSparkArrestorMufer...................58
Storage.......................................................................59
PreparingforSeasonalStorage............................59
Schematics.................................................................60
Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectatthetimeof
production.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
standardB71.4-2004.
Training
•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtohimselfor
herself,otherpeople,orproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
3

◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warningfuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.Replacewornordamagedblades
andboltsinsetstopreservebalance.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthatoperatorspresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom
theoperatorsposition.Useseatbelts,ifprovided.
•Donotusethismachineonslopesgreaterthan15°.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–Donotstoporstartsuddenlywhengoingupor
downhill.
–Engagetheclutchslowly,alwayskeepthe
machineingear,especiallywhentravelling
downhill.
–Themachinespeedshouldbekeptlowonslopes
andduringtightturns.
–Stayalertforhumpsandhollowsandother
hiddenhazards.
–Nevermowacrossthefaceoftheslope,unless
themachineisdesignedforthatpurpose.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsorover
speedtheengine.Operatingtheengineatexcessive
speedmayincreasethehazardofpersonalinjury.
•Beforeleavingtheoperatorsposition:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey:
–beforeclearingblockages;
–beforechecking,cleaning,orworkingonthe
machine;
–afterstrikingaforeignobject.Inspectthe
machinefordamageandmakerepairsbefore
4

restartingandoperatingtheequipment.Torque
allthespindlepulleynutsto130to150ft-lb(176
to203N⋅m);
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting
ornotisuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
•Reducethethrottlesettingbeforestoppingengine
and,iftheengineisprovidedwithafuelshut-off
valve,turnthefueloffattheconclusionofmowing.
•Neverraisedeckwiththebladesrunning.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw .
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosureanddonotstorenearame.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
•Whenmachineistobeparked,stored,orleft
unattended,lowerthecuttingunitsunlessapositive
mechanicallockisprovided.
•Disengagedrives,lowerthecuttingunits,move
tractionpedaltoNeutral,setparkingbrake,stop
engineandremovekeyanddisconnectsparkplug
wire.Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
5

Operation
•BeforeoperatingamachinewithROPS(rollover
protectionsystem),becertainthattheseatbeltsare
attachedandtheseatislatchedtopreventtheseat
frompivotingforward.
•Knowhowtostopthemachineandenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargeareaandundersideof
themowerwhiletheengineisrunning.
•Fillfueltankuntillevelis1inch(25mm)belowthe
bottomofthellerneck.Donotoverll.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
•Donotmowinreverseunlessabsolutelynecessary.
•Reducespeedwhenmakingsharpturns.
•Ifasteepslopemustbeascended,driveforwardup
thehillanddriverearwarddownthehill,keeping
thetractiondriveengaged.
•Ifyoucannotbackupaslopeorifyoufeeluneasy
onit,donotmowit.
•Avoidstartingorstoppingonaslope.Iftireslose
traction,disengagethebladesandproceedslowly
straightdowntheslope.Avoidraisingtheside
cuttingunitsonaslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandgraduallydownhill,ifpossible.
•Whenoperatingthemachineonslopes,banks,or
neardrop-offs,alwayshavetheROPSinstalledand
usetheseatbelt.
•Becertainthattheseatbeltcanbereleasedquicklyif
themachineisdrivenorrollsintoapondorwater.
•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotmowonwetgrass.Reducedtractioncould
causesliding.
•Useextracarewithotherattachments.Thesecan
changethestabilityofthemachine.
•Whenapersonorpetappearsunexpectedlyinor
nearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
•Turnoffthebladeswhennotmowing.
MaintenanceandStorage
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
•Checkbrakeoperationfrequently.Adjustandservice
asrequired.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfromthebattery.
•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•Tomakesureofoptimumperformanceand
continuedsafetycerticationofthemachine,use
6

onlygenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.
SoundPressureLevel
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof89dBA,
basedonmeasurementsofidenticalmachinesperISO
11201andEN836.
SoundPowerLevel
ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelattheoperatorearof105dBA/1pW ,
basedonmeasurementsofidenticalmachinesperEN
11094.
VibrationLevel
Hand-Arm
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof2.5m/s2,basedon
measurementsofidenticalmachinesperEN1033and
EN836.
WholeBody
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof0.5m/s2,basedon
measurementsofidenticalmachinesperEN1032and
EN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
93-7275
1.ReadtheOperator’sManual.
2.Donotusestartingaids.
93-7818
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115to149N•m(85to110
ft-lb).
100-5623
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
7

100-5624
1.Heightofcutadjustment
100-5693
1.Heightofcutadjustment
100-6578
1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.
100-5622
1.Heightofcutadjustment
100-5623
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
100-5694
1.Heightofcutadjustment
104-3578
1.Heightofcutadjustment
8

104-2277
2.
3.
1.
104-2277
1.Tolocktheparkingbrake,
latchthepedalstogether,
applythebrakepedals,
andpullupontheknob.
4.ReadtheOperator’s
Manual.
2.Tounlocktheparking
brake,steponthebrake
pedals.
5.Pressforoptional
headlights.
3.Parkingbrakelock
indicator
6.Pressdownontheleverto
tiltthesteeringwheel.
104-3579
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
104-3599
1.Donotstephere.
2.Tractionpedal
3.Traction—forward
4.Traction—reverse
5.Danger—shutoffPTOpriortoraisingthecuttingunits;do
notoperatethecuttingunitswhentheyareintheraised
position.
104-8324
1.Raisecuttingunits2.Lowercuttingunits
9

104-8325
1.Lock/unlockthecuttingunitservicelock.
106-4250
1.Heightofcut
106-4251
1.Heightofcut
112-9118
1.Warning—readtheOperator’sManual.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.
4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.
5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;slowmachinebeforeturning,donotturnathigh
speeds
6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
106-6752
(Afxoverpartno.112–9118forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachine
forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator’sManual.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.
4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.
5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;donotdriveonslopesgreaterthan15degrees.
6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
10

106-6753
1.Enginecoolantunderpressure
2.Explosionhazard—readtheOperator’sManual.
3.Warning—donottouchthehotsurface.
4.Warning—readtheOperator’sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
106-6764
1.Tostarttheengine,movethetractionpedaltoNeutral,
pressthebrakepedal,movethethrottlelevertoFast,turn
theignitionkeytoOn,andthenturntheignitionkeytoStart;
readtheOperatorsManual.
2.Tostoptheengine,movethethrottlelevertoslow,
disengagethePTO,settheparkingbrake,wait5minutes,
turntheignitionkeytoStop,andremovethekey;readthe
OperatorsManual.
3.ReadtheOperatorsManual.
4.ToengagethePTO,pulluponthePTOswitchandmove
itforward.
5.TodisengagethePTO,movethePTOswitchback.
6.Toswitchthetransmissiontohighspeed,raisethe
attachmentliftandswitchthespeedcontroltoHigh.
110-3286
1.Poweroutlet4.PowerTakeOff(PTO)
2.Seatswitch5.Startersolenoid
3.Ignitionswitch6.LightKit
11

BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
106-2046
1.PowerTake-off(PTO)6.Low11.Silencerswitch16.Slow
2.Engage7.Lock12.Pressthebutton17.Continuousvariablesetting
3.Disengage8.Flowdivider13.Keyswitch18.Enginecoolanttemperature
resetswitch
4.Transmission9.Unlock14.Engine—preheat
5.High10.Cruisecontrol(optional)15.Fast
12

105–7358
1.ReadtheOperator’sManual.
13

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Seatkit(obtainseparately)1
Seatsuspensionkit(obtainseparately)1
Manualtube1
R-clamp2
Seatbelt1
Bolt2
1
Lockwasher2
Installtheseat,seatbelt,andmanual
tube.
2Nopartsrequired–Greasethemachine.
3WarningDecal1Usedonlyonmachinesoutsidethe
U.S.A.
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterials1
Pre-deliveryInspectionSheet1
4
CEcerticate1
Readthemanualsandtrainingmaterials
beforeoperatingthemachine.Usethe
remainingpartsfortheinstallationof
attachments.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheSeat,SeatBelt,
andManualTube
Partsneededforthisprocedure:
1Seatkit(obtainseparately)
1Seatsuspensionkit(obtainseparately)
1Manualtube
2R-clamp
1Seatbelt
2Bolt
2Lockwasher
Procedure
Themachineisshippedwithouttheseatassembly.The
DeluxeSeat,ModelNo.30398,andSeatSuspension
Kit,ModelNo.30396orthePremiumSeat,ModelNo.
30622,andPremiumSuspensionKit,ModelNo.30621,
mustbepurchasedandinstalled.
1.Mountthemanualtubetotheseatsuspensionwith
the2R-clampsincludedinlooseparts.
2.Installtheseatbelttoeachsideoftheseatwitha
boltandlockwasher,suppliedinlooseparts.
Important:Makesurethattheseatswitchwire
isconnectedtotheseatswitchconnectoronthe
harness.
3.Slidetheseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.
2
GreasingtheMachine
NoPartsRequired
Procedure
Beforethemachineisoperated,itmustbegreased
toensureproperlubricatingcharacteristics;referto
GreasingtheBearingsandBushingsprocedureof
14

Lubrication,page34.Failuretoproperlygreasethe
machinewillresultinprematurefailureofcriticalparts.
3
ReplacingtheWarningDecal
Partsneededforthisprocedure:
1WarningDecal
Procedure
OnmachinesrequiringCEcompliance,replacethe
warningdecal,partno.112–9118withthewarningdecal
partno.106–6752.
4
ReadingtheManualsand
ReviewtheTrainingMaterials
Partsneededforthisprocedure:
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterials
1Pre-deliveryInspectionSheet
1CEcerticate
Procedure
1.Readthemanuals.
2.ViewtheOperatorTrainingmaterials
ProductOverview
Figure2
1.Tractionpedal6.Chargeindicator
2.Brakepedals7.Engineoilpressure
warninglight
3.Pedallockinglatch8.Enginecoolant
temperaturewarning
light
4.Tiltsteeringlever9.Glowplugindicatorlight
5.Parkingbrakelatch10.T emperaturegauge
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
TractionPedal
Thetractionpedal(Figure2)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfaryoupressthepedal.Forno
15

load,maximumgroundspeed,fullypressthepedalwhile
thethrottleisinFast.
Tostop,reduceyourfootpressureonthetractionpedal
andallowittoreturntothecenterposition.
Important:Thespeedlimiterscrewmuststopthe
tractionpedalbeforethepumpreachesfullstroke
ordamagetothepumpmayoccur.
BrakePedals
Twofootpedals(Figure2)operateindividualwheel
brakesforturningassistance,parking,andtoaidin
obtainingbettersidehilltraction.Alatchconnectsthe
pedalsforparkingbrakeoperationandtransport.
PedalLockingLatch
Thepedallockinglatch(Figure2)connectsthepedals
togethertoengagetheparkingbrake.
TiltSteeringLever
Pressthelever(Figure2)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolock
theadjustment.
ParkingBrakeLatch
Aknobontheleftsideoftheconsoleactuatesthe
parkingbrakelock(Figure2).Toengagetheparking
brake,connectthepedalswiththelockinglatch,push
downonbothpedals,andpulltheparkingbrakelatch
out.Toreleasetheparkingbrake,pressbothpedalsuntil
theparkingbrakelatchretracts.
ChargeIndicator
Thechargeindicator(Figure2)illuminateswhenthe
systemchargingcircuitmalfunctions.
EngineOilPressureWarningLight
Thelight(Figure2)illuminateswhentheengineoil
pressureisdangerouslylow.
EngineCoolantTemperatureWarning
Light
Thelight(Figure2)illuminatesandtheengineshuts
downwhencoolantreachesanexcessivelyhigh
temperature.
GlowPlugIndicatorLight
Whenlit,theglowplugindicatorlight(Figure2)
indicatesthattheglowplugsareon.
EngineTemperatureGauge
Thisgauge(Figure2)indicatestheenginecoolant
temperature.
SpeedLimiter
Adjustthescrew(Figure3)tolimittheamountthe
tractionpedalcanbedepressedintheforwarddirection
tolimitspeed.
Important:Thetractionpedalmustcontactthe
speedlimiterbeforereachingtheendofthepump
stroketopreventpumpdamage.
Figure3
1.Speedlimiter
LiftLevers
Theliftlevers(Figure4)raiseandlowerthecuttingunits.
Important:Thecenterliftlevermustmomentarily
bepushedtothelowerpositiontoenablePTO
circuitactuationbyPTOswitch.
CuttingUnitServiceLock
Thecuttingunitservicelock(Figure4)locksthefront
cuttingunitliftleverwhenthecuttingunitisinthe
raisedposition.
KeySwitch
Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.
16

PTOSwitch
ThePTOswitch(Figure4)hasthreepositions:On
(engage),Neutral,andOff(disengage).Carefullylift
andpushthePTOswitchforwardtotheOnposition
tostarttheimplementorcuttingunitblades.Slowly
pulltheswitchbackwardtotheOffpositiontostop
implementoperation.
Important:Thecenterliftlevermustmomentarily
bepushedtothelowerpositiontoenablePTO
circuitactuationbyPTOswitch.
Hi-LoSpeedControl
Thecontrol(Figure4)allowsthespeedrangetoincrease
fortransportofthemachine.
Figure4
1.Liftlever8.Temperatureresetswitch
2.Frontcuttingunitservice
lock
9.Hourmeter
3.Keyswitch10.Fuelgauge
4.PTOswitch11.Throttle
5.Hi-lospeedcontrol12.Audiblealarm
6.Cruisecontrol(optional)13.Powerpoint
7.Alarmsilenceswitch
CruiseControl(Optional)
Thecruisecontrol(Figure4)setsthespeedofthe
machine.
FuelGauge
Thefuelgauge(Figure4)indicatestheleveloffuelin
thetank.
HourMeter
Thehourmeter(Figure4)showsthetotalhoursthatthe
machinehasbeenoperated.
TemperatureOverrideSwitch
Pressandholdtheresetswitch(Figure4)tostartthe
engineafterhightemperatureshutdown.Useonlyfor
emergencyoperation.
AudibleAlarm
Thealarm(Figure4)isactivatedwhenthelowengine
oilpressurelightilluminatesorthehighcoolant
temperaturelightilluminates.
AlarmSilenceSwitch
Thisswitch(Figure4)shutsofftheaudiblealarm.
ThrottleControl
Movethecontrol(Figure4)forwardtoincreasethe
enginespeedandrearwardtodecreasethespeed.
PowerPoint
Thepowerpoint(Figure4)isusedtopoweroptional
electricalaccessories.
17

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Widthofcut
overall124inch(315cm)
frontcuttingunit54inch(137cm)
sidecuttingunit37inch(94cm)
frontandonesidecuttingunit89inch(226cm)
Overallwidth
cuttingunitsdown127inch(322cm)
cuttingunitsup(transports)71inch(180cm)
Overalllength144inch(366cm)
Height58inch(147cm)
HeightwithROPS81inch(206cm)
Groundclearance6inch(15cm)
Wheeltread(tocenteroftire)
front45inch(114cm)
rear47inch(119cm)
Wheelbase55-1/2inch(141cm)
Weight(withcuttingunitsanduids)3905lb(1757kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
18

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperating
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudo
anymaintenance.
CheckingtheEngineOil
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.
Thecrankcasecapacityis8qt(7.6l)withthelter.
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4or
higher.
•Preferredoil:SAE15W-40(above0°F)
•Alternateoil:SAE10W-30or5W-30(all
temperatures)
ToroPremiumEngineOilisavailablefromyour
distributorineither15W-40or10W-30viscosity.See
thepartscatalogforpartnumbers.
1.Parkthemachineonalevelsurface.Unlockthe
enginecoverlatches.
2.Opentheenginecover.
3.Removethedipstick,wipeitclean,installthe
dipstickintothetube,andpullitoutagain.Theoil
levelshouldbeuptotheFULLmark(Figure5).
Figure5
1.Dipstick
4.IftheoilisbelowtheFullmark,removethellcap
(Figure6)andaddoiluntilthelevelreachestheFull
mark.Donotoverll.
Figure6
1.Oilllcap
Note:Whenusingdifferentoil,drainalloldoil
fromthecrankcasebeforeaddingnewoil.
5.Installtheoilllcapanddipstick.
6.Closetheenginecoverandsecureitwiththelatches.
CheckingtheCoolingSystem
ServiceInterval:Beforeeachuseordaily
Checklevelofcoolantatthebeginningofeachday.
Capacityofsystemis2-3/4gallons(10.4l).
1.Carefullyremovetheradiatorcapandexpansion
tankcap(Figure7).
19

Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.
•Donotopentheradiatorcapwhenthe
engineisrunning.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
2.Checkthecoolantlevelintheradiator.Theradiator
shouldbelledtothetopofthellerneckandthe
expansiontanklledtotheFullmark.
Figure7
1.Expansiontank
3.Ifthecoolantislow,adda50/50mixtureofwater
andethyleneglycolanti-freeze.Donotusewater
onlyoralcohol/methanolbasecoolants.
4.Installtheradiatorcapandexpansiontankcap.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.
Fueltankcapacity:19USgallons(72l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.
Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
20