Toro 3660 User manual

FormNo.3362-225RevA
Reelmaster®5210/5410/5510/5610
Two-WheelDriveTractionUnits
ModelNo.03660—SerialNo.290000001andUp
ModelNo.03670—SerialNo.290000001andUp
ModelNo.03680—SerialNo.290000001andUp
ModelNo.03690—SerialNo.290000001andUp
ModelNo.03691—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedontheleft
sideoftheframeunderthefootrest.Writethenumbers
inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
SoundPressureLevel...........................................6
SoundPowerLevel...............................................6
VibrationLevel.....................................................6
SafetyandInstructionalDecals.............................7
Setup..........................................................................12
1AdjustingtheTirePressure..............................12
2AdjustingtheStepHeight................................12
3AdjustingtheControlArmPosition.................13
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurfCompensation
Spring............................................................16
6InstallingRearWeights.....................................17
7InstallingtheCEHoodLatch...........................21
8UsingtheCuttingUnitKickstand.....................21
9UsingtheGaugeBar........................................22
10ReadingtheManualandViewingtheSafety
Video.............................................................22
ProductOverview......................................................23
Controls.............................................................23
Specications.....................................................26
Attachments/Accessories...................................26
Operation...................................................................27
CheckingtheEngineOilLevel............................27
CheckingtheCoolingSystem..............................28
AddingFuel.......................................................28
CheckingtheHydraulicFluid..............................30
CheckingtheReeltoBedknifeContact................31
ChecktheTorqueoftheWheelNuts...................31
BleedingtheFuelSystem....................................31
StartingandStoppingtheEngine........................32
SettingtheReelSpeed.........................................32
AdjustingtheLiftArmCounterbalance...............33
AdjustingtheLiftArmTurnAround
Position..........................................................34
PushingorTowingtheMachine..........................34
JackingPoints.....................................................35
TieDowns.........................................................35
UnderstandingtheDiagnosticLight....................35
DiagnosticAceDisplay.......................................36
CheckingtheInterlockSwitches.........................36
HydraulicValveSolenoidFunctions....................38
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

OperatingTips...................................................38
Maintenance...............................................................39
RecommendedMaintenanceSchedule(s)................39
DailyMaintenanceChecklist...............................40
ServiceIntervalChart.........................................41
Lubrication.............................................................41
GreasingtheBearingsandBushings....................41
EngineMaintenance...............................................43
ServicingtheAirCleaner....................................43
ServicingtheEngineOilandFilter......................43
AdjustingtheThrottle........................................44
FuelSystemMaintenance.......................................45
DrainingtheFuelTank.......................................45
CheckingtheFuelLinesandConnections...........45
ServicingtheWaterSeparator.............................45
FuelPick-upTubeScreen...................................45
BleedingAirfromtheFuelInjectors...................45
ElectricalSystemMaintenance................................46
ServicingtheBattery...........................................46
Fuses..................................................................47
DriveSystemMaintenance.....................................47
AdjustingtheTractionDriveforNeutral.............47
AdjustingtheRearWheelToe-in.........................48
CoolingSystemMaintenance..................................49
RemovingDebrisfromtheCooling
System............................................................49
BrakeMaintenance.................................................50
AdjustingtheServiceBrakes...............................50
AdjustingtheParkingBrake................................50
BeltMaintenance....................................................51
TensioningtheAlternatorBelt............................51
HydraulicSystemMaintenance...............................51
ChangingtheHydraulicFluid.............................51
ReplacingtheHydraulicFilters...........................52
CheckingtheHydraulicLinesandHoses.............52
HydraulicSystemTestPorts...............................53
CuttingUnitSystemMaintenance...........................54
BacklappingtheCuttingUnits............................54
Storage.......................................................................55
PreparingtheTractionUnit................................55
PreparingtheEngine..........................................55
Schematics.................................................................56
Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectattimeof
production,whenequippedwithrearweight.Refer
tothesectioninthismanualonInstallingRear
Weight.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.
Training
•Readtheoperator’smanualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
3

◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthattheoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator’smanual.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator’sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.
4

•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reels
ifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
5

–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol
ofthemachine.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.Maximumgovernedenginespeed
shouldbe3200RPM.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.
SoundPressureLevel
TheseunitshaveanequivalentcontinuousA-weighted
soundpressureattheoperatorearof:85dB(A),based
onmeasurementsofidenticalmachinesperISO11201.
SoundPowerLevel
Theseunitshaveaguaranteedsoundpowerlevelof:
105dBA/1pW ,basedonmeasurementsofidentical
machinesperISO11094.
VibrationLevel
Thisunitdoesnotexceedavibrationlevelof2.5m/s2at
thehandsbasedonmeasurementsofidenticalmachines
perEN1033andEN836.
Thisunitdoesnotexceedavibrationlevelof0.5m/s2
attheposteriorbasedonmeasurementsofidentical
machinesperEN1032andEN836.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
108-5278
1.ReadtheOperator’sManual.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfromoving
parts.
93 - 6696
93-6696
1.Storedenergyhazard—readtheOperator’sManual.
110-0984
1.ReadtheOperator’sManual.
2.Engine—Start
3.Engine—Preheat
4.Engine—Stop
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-0989
1.ReadtheOperator’sManual.
7

110-8924
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes.
5.Warning—readtheOperator’sManual,donottowthe
machine.
110-8986
(Afxoverpartno.110–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachine
forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—donotoperateonslopesgreaterthan15°.
5.Warning—readtheOperator’sManual,donottowthe
machine.
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator’sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
93-6689
1.Warning—donotcarrypassengers.
8

110-0998
1.Headlights5.Reelsraisedandoff
2.Reels—enabled6.Throttle—fast
3.Reelsdisabled—liftonly7.Throttle—slow
4.Reelsloweredandon
whenenabled—forward
andbacklap
8.ReadtheOperator’s
Manual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
9

114–8891
(UseforModels5510&5610with7inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap5.Height-of-cut
2.Rearreelscircuitcontrols4.ReadtheOperator’sManual.6.Tractionunitspeed
114–8890
(UseforModels5210&5410with5inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap5.Height-of-cut
2.Rearreelscircuitcontrols4.ReadtheOperator’sManual.6.Tractionunitspeed
10

114-0429
1.ReadtheOperator’sManual.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthestepheight.
3Nopartsrequired–Adjustthecontrolarmposition.
Fronthoseguide-R.H.1
4Fronthoseguide-L.H.1Installthecuttingunits
5Nopartsrequired–Adjusttheturfcompensationspring.
6Rearweights(sizevarieswith
conguration).VariesInstallrearweights(orderfromyour ToroDistributor).
Hoodlatchassembly1
7Washer1InstalltheCEHoodLatch
8Cuttingunitkickstand1InstalltheCuttingUnitKickstand.
9Gaugebar1Usethegaugebartoadjustthecutting
unit.
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
CEcerticate1
10
OperatorTrainingMaterial1
ReadtheOperator’sManualandwatch
thevideobeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.Correct
airpressureinthefrontandreartiresis12to15psi(83
to103kPa).
Important:Maintainevenpressureinalltiresto
ensureuniformcontactwiththeturf.
2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators
comfort.
1.Removethe2boltsandnutssecuringthestep
bracketstothetractionunitframe(Figure2)
12

Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand
re-securethebracketstotheframewiththe2bolts
andnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedforthe
operatorscomfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator’s
Manual.
4.Makesurethecounterweight(Figure4)isinstalled
totheproperendofthecuttingunitasdescribedin
thecuttingunitOperator’sManual.
13

Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideof
thecuttingunit.Theturfcompensationspring
mustbemountedtothesamesideofthecutting
unitasthereeldrivemotor.Repositiontheturf
compensationasfollows:
A.Removethe2carriageboltsandnutssecuring
therodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
capscrewtothecarrierframetab(Figure5)
Removetheassembly.
C.Mountthespringtubecapscrewtotheopposite
tabonthecarrierframeandsecurewiththe
angenut.Thecapscrewheadistobepositioned
totheoutersideofthetabasshowninFigure6.
Figure6
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).Also,
onthe#4cuttingunit,mountthelefthandhose
guidetothefrontofthecuttingunittabswhen
reinstallingtherodbracket(Figure7).
Note:Onthe#5cuttingunit,usetherod
bracketmountingnutstoinstalltherighthand
hoseguidetothefrontofthecuttingunittabs.
Figure7
1.Hoseguide(Lefthand
shown)
3.Carriagebolts
2.Rodbracket4.Nuts
Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromthelift
armpivotyoke(Figure8).
14

Figure8
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrierframeshaftup
intotheliftarmpivotyoke(Figure9).
Figure9
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthe
liftarmpivotshafttotheliftarmandslidethe
liftarmpivotshaftoutoftheliftarm(Figure10).
Figure10
1.Liftarmpivotshaftlynchpinandwasher
B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure9).
C.Inserttheliftarmshaftintotheliftarm
andsecureitwiththewasherandlynchpin
(Figure10).
10.Insertthecapoverthecarrierframeshaftandlift
armyoke.
11.Securethecapandthecarrierframeshafttothe
liftarmyokewiththesnapperpin.Usetheslotifa
steeringcuttingunitisdesiredorusetheholeifthe
cuttingunitistobelockedinposition(Figure8).
12.Securetheliftarmchaintothechainbracketwith
thesnapperpin(Figure11).Usethenumberofchain
linksdescribedinthecuttingunitOperator’sManual.
Figure11
1.Liftarmchain2.Chainbracket
13.Coatthesplineshaftofthereelmotorwithclean
grease.
14.OilthereelmotorO-ringandinstallitontothe
motorange.
15.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthecapscrews(Figure12).
Rotatethemotorcounterclockwiseuntiltheanges
encirclethecapscrewsthentightenthecapscrews.
Important:Makesurethereelmotorhoses
arenottwisted,kinkedorintheriskofbeing
pinched.
15

Figure12
1.Reeldrivemotor2.Mountingcapscrews
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure13)transfers
weightfromthefronttotherearroller.(Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.)
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherear
holeinthespringrod(Figure13).
Figure13
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespring
roduntilthecompressedlengthofthespringis5
inches(12.7cm)onReelmaster5210&5410,5inch
cuttingunitsor6.25inches(15.9cm)onReelmaster
5510&5610,7inchcuttingunits(Figure13).
Note:Whenoperatingonroughterraindecrease
thespringlengthby1/2inch.Groundfollowingwill
beslightlydecreased.
16

6
InstallingRearWeights
Partsneededforthisprocedure:
VariesRearweights(sizevarieswithconguration).
Procedure
TheReelmaster5210/5410/5510and5610TractionUnitscomplywithCENstandardEN836:1997,ISOstandard
5395:1990,andANSIB71.4-2004Standardswhenequippedwithrearweightsand/or90lbofcalciumchloride
ballastisaddedtorearwheels.Usethefollowingchartstodeterminethecombinationsofweightsrequiredforyour
conguration.OrderpartsfromyourlocalAuthorizedToroDistributor.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No00N/AN/A
2*Yes90lbcalcium
chloride**73231-11Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5210
4Yes203231-6Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
2*Yes90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5410
4Yes203231-6Carriage
Bolt,104-8301NutUnderbumper
No403231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
2*
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No00N/AN/A
RM5510
4Yes443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
No00N/AN/A
2*Yes943231-34Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5610
4Yes00N/AN/A
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
17

Usethefollowingcharttodeterminetherearweightrequirementswhena4PostROPSConversionKitisadded.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No993231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
2*
Yes
90lbcalcium
chloride**plus
5weights
90lbcalcium
chloride**
3231-11Carriage
Bolt,104-8301NutUnderbumper
No90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
RM5210
4
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No993231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
2*
Yes
90lbcalcium
chloride**plus
5weights
93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
RM5410
4
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
2*
Yes
90lbcalcium
chloride**plus
9weights
90lbcalcium
chloride**plus
5weights
3231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
RM5510
4
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No443231-7Carriage
Bolt,104-8301NutUnderbumper
2*
Yes
90lbcalcium
chloride**plus
2weights
93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No00N/AN/A
RM5610
4Yes443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
18

Usethefollowingcharttodeterminetherearweightrequirementswhenthetractionunitisalsoequippedwitha
SunshadeCanopyona2PostROPS.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No203231-6Carriage
Bolt,104-8301NutUnderbumper
2*
Yes90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5210
4Yes423231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
andtheremaining
underbumper
No223231-6Carriage
Bolt,104-8301NutUnderbumper
2*
Yes90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
No00N/AN/A
RM5410
4Yes423231-7Carriage
Bolt,104-8301NutUnderbumper
No623231-34Carriage
Bolt,104-8301NutUnderbumper
2*
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No00N/AN/A
RM5510
4Yes663231-34Carriage
Bolt,104-8301Nut
3ontopofbumper
and3under
bumper
No00N/AN/A
2*Yes90lbcalcium
chloride**63231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and4under
bumper
No00N/AN/A
RM5610
4Yes00N/AN/A
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapuncture
occursinatirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.To
preventpossibledamagetotheturf,immediatelysoaktheaffectedareawithwater.
Ontwowheeldrivemodels,mounttheappropriateamountofweight(seeweightcharts)tothetoporbottomof
therearbumperasshowninFigure14.
19

Figure14
1.Weight3.Nut
2.Carriagebolt
Onfourwheeldrivemodels,usethefollowingproceduretomounttheappropriateamountofweight(seeweight
charts)tothetoporbottomoftherearbumperasshowninFigure15.
Figure15
1.Tractionmanifold5.Weight(s)
2.Spacers6.Carriagebolt
3.Bolts7.Nut
4.Washers
•Removethe3bolts,washers,andspacerssecuringthetractionmanifoldtothebottomoftherearbumper
(Figure15a).
•Positiontheappropriateamountofweightonthetopand/orbottomoftherearbumper.
•Mounttheweight(s)andthetractionmanifoldtothebumperwiththe3bolts,washersandspacerspreviously
removed(Figure15b).
Note:Donotusethespacerswheninstallingmorethantwoweightsunderthebumper(Figure15c).
•Securetheouteredgesoftheweight(s)tothebumperwith2carriageboltsandnuts(Figure15c).
20