Toro 3675 User manual

FormNo.3400-995RevA
Reelmaster®5410and5510
TractionUnit
ModelNo.03675—SerialNo.316000501andUp
ModelNo.03676—SerialNo.316000501andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3400-995*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442or4443touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredlandunlesstheengineisequippedwith
asparkarrester,asdenedinSection4442,maintained
ineffectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissuppliedfor
informationregardingtheUSEnvironmentProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementmaybeorderedthroughtheengine
manufacturer.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andoperationtrainingmaterials,accessoryinformation,help
ndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbers
ofyourproductready.Themodelandserialnumbersare
onaplatemountedontheleftsideoftheframeunderthe
footrest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel.......................................................7
SafetyandInstructionalDecals.................................7
Setup...........................................................................11
1AdjustingtheTirePressure....................................11
2AdjustingtheControl-ArmPosition.......................12
3InstallingtheCuttingUnits....................................12
4AdjustingtheTurf-CompensationSpring................15
5InstallingtheCEHoodLatch................................16
6UsingtheCutting-UnitKickstand...........................16
ProductOverview.........................................................17
Controls...............................................................17
Specications........................................................23
Attachments/Accessories........................................23
Operation....................................................................24
ThinkSafetyFirst...................................................24
CheckingtheEngine-OilLevel.................................24
CheckingtheCoolingSystem...................................25
AddingFuel...........................................................25
CheckingtheHydraulic-FluidLevel..........................27
CheckingtheReel-to-BedknifeContact.....................27
CheckingtheTorqueoftheWheelNuts.....................28
Breaking-intheMachine..........................................28
StartingandStoppingtheEngine..............................28
SettingtheReelSpeed.............................................29
AdjustingtheLift-ArmCounterbalance.....................30
AdjustingtheLift-ArmTurnaroundPosition..............30
LocatingtheJackingPoints......................................30
TransportingtheMachine........................................31
LoadingtheMachine..............................................31
PushingorTowingtheMachine................................32
UnderstandingtheDiagnosticLight..........................32
CheckingtheInterlockSwitches...............................33
HydraulicValveSolenoidFunctions..........................33
OperatingTips......................................................34
Maintenance.................................................................35
RecommendedMaintenanceSchedule(s)......................35
DailyMaintenanceChecklist....................................36
ServiceIntervalChart.............................................37
Lubrication...............................................................37
GreasingtheBearingsandBushings..........................37
EngineMaintenance..................................................39
ServicingtheAirCleaner.........................................39
ServicingtheEngineOilandFilter............................40
AdjustingtheThrottle.............................................40
FuelSystemMaintenance...........................................41
DrainingtheFuelTank...........................................41
CheckingtheFuelLinesandConnections..................41
ServicingtheWaterSeparator...................................41
CleaningtheFuelPick-upTubeScreen......................41
BleedingtheFuelSystem.........................................41
ElectricalSystemMaintenance....................................42
ServicingtheBattery...............................................42
Fuses....................................................................42
DriveSystemMaintenance.........................................43
AdjustingtheTractionDriveforNeutral....................43
AdjustingtheRearWheelToe-in..............................43
CoolingSystemMaintenance......................................44
RemovingDebrisfromtheCoolingSystem................44
BrakeMaintenance....................................................45
AdjustingtheParkingBrakes....................................45
AdjustingtheParking-BrakeLatch............................45
BeltMaintenance......................................................46
TensioningtheAlternatorBelt.................................46
HydraulicSystemMaintenance....................................46
ChangingtheHydraulicFluid...................................46
ReplacingtheHydraulicFilters.................................47
CheckingtheHydraulicLinesandHoses....................47
TestingthePressureintheHydraulicCircuits..............48
CuttingUnitSystemMaintenance.................................49
BacklappingtheCuttingUnits..................................49
Storage........................................................................50
PreparingtheTractionUnit.....................................50
PreparingtheEngine..............................................50
3

Safety
ThismachinehasbeendesignedinaccordancewithEN
ISO5395:2013andANSIB71.4-2012.
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Training
•ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–Theneedforcareandconcentrationwhenworking
withride-onmachines;
–Controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊Insufcientwheelgrip
◊Beingdriventoofast
◊Inadequatebraking
◊Thetypeofmachineisunsuitableforitstask
◊Lackofawarenessoftheeffectofground
conditions,especiallyslopes
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
property.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longtrousers,safetyglasses,andearprotection.
Tiebacklonghair.Donotwearjewelry.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fuel-dispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasescan
collect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–Donotstoporstartsuddenlywhengoingupor
downhill.
4

–Machinespeedsshouldbekeptlowonslopesand
duringtightturns.
–Stayalertforhumpsandhollowsandotherhidden
hazards.
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheOperator'sManual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Makesure
thatallinterlocksareattached,adjustedproperly,and
functioningproperly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition,dothefollowing:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachmentfor
thefollowing:
–Beforerefuelling
–Beforeremovingthegrasscatcher/catchers
–Beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition
–Beforeclearingblockages
–Beforechecking,cleaningorworkingonthemower
–Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttomakesurethat
theequipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels
torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
5

Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefull-widthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxideandother
exhaustgassescancollect.
•Knowhowtostoptheenginequickly.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornear
themowingarea,stopmowing.Donotresumemowing
untiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveyourToroDistributor
checkthemaximumenginespeedwithatachometer.
Maximumgovernedenginespeedshouldbe3200rpm.
•Formajorrepairs,warrantywork,updatestosystems,or
assistance,contactyourToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
6

SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof86
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.59m/s2
Measuredvibrationlevelforlefthand=0.54m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.44m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
7

110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-6689
1.Warning—donotcarrypassengers.
117–2718
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
121–5644
1.Lightswitch6.Slow
2.Engage7.Lower
3.Powertake-off8.Raise
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
8

120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10A
3.Headlights—10A
4.Power—10A
5.Enginestart—15A
6.Optionalairrideseatsuspension—20A
7.EnginecomputermanagementC—7.5A
8.EnginecomputermanagementB—7.5A
9.EnginecomputermanagementA—7.5A
133-2930
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
6.Warning—readtheOperator'sManual;donottowthe
machine.
9

133-2931
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15degrees;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine
6.Warning—readtheOperator'sManual;donottowthe
machine.
93-6688
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.
125-8753
1.ReadtheOperator'sManualformoremaintenanceinformation.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthecontrol-armposition.
Rightfronthoseguide1
3Leftfronthoseguide1Installthecuttingunits.
4Nopartsrequired–Adjusttheturf-compensationspring.
Hoodlatchassembly1
5Washer1InstalltheCEhoodlatch.
6Cutting-unitkickstand1Installthecutting-unitkickstand.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1
EngineOperator’sManual1Readthemanualsbeforeoperatingthemachine.
PartsCatalog1UsetothePartsCatalogtoreferencepartnumbers.
DeclarationofConformity1Thisdocumentindicatesconformitywithcertainstandards.
Operatortrainingmaterial1Reviewthetrainingmaterialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure
thatthereisuniformcontactwiththeturf.
11

2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Thecontrol-armpositioncanbeadjustedfortheoperators
comfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure2).
Figure2
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Rightfronthoseguide
1Leftfronthoseguide
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.
4.Makesurethecounterweight(Figure3)isinstalledto
theproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.
Figure3
1.Counterweight
5.Mounttheturf-compensationspringtothesameside
ofthecuttingunitasthereel-drivemotor.Reposition
theturf-compensationspringasfollows:
Note:Allcuttingunitsareshippedwiththe
turf-compensationspringmountedtotherightside
ofthecuttingunit.
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecutting-unittabs(Figure4).
Figure4
1.Turf-compensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespring-tube
bolttothecarrier-frametab(Figure4)Remove
theassembly.
C.Mountthespring-tubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut.
12

Theboltheadistobepositionedtotheouterside
ofthetabasshowninFigure5.
Figure5
1.Oppositecarrier-frametab2.Rodbracket
D.Mounttherodbrackettothecutting-unittabs
withthecarriageboltsandnuts(Figure5).
Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure6),use
therod-bracketmountingnutstoinstallthe
hoseguidestothefrontofthecutting-unit
tabs(Figure7).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure7and
Figure8).
Figure6
Figure7
1.Hoseguide(cuttingunit4
shown)
3.Nut
2.Rodbracket
g019284
11
Figure8
1.Hoseguidesmustleantowardthecentercuttingunit.
Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
6.Lowerallliftarmscompletely.
7.Removethesnapperpinandthecapfromthelift-arm
pivotyoke(Figure9).
13

Figure9
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrier-frameshaftup
intothelift-arm-pivotyoke(Figure10).
Figure10
1.Liftarm3.Lift-arm-pivotyoke
2.Carrier-frameshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19mm(3/4inch).
A.Removethelynchpinandwashersecuringthe
lift-arm-pivotshafttotheliftarmandslidethe
lift-arm-pivotshaftoutoftheliftarm(Figure11).
Figure11
1.Lynchpinandwasher
B.Insertthelift-armyokeontothecarrier-frame
shaft(Figure10).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandlynchpin(Figure
11).
10.Insertthecapoverthecarrier-frameshaftandlift-arm
yoke.
11.Securethecapandthecarrier-frameshafttothe
lift-armyokewiththesnapperpin(Figure9).
Note:Usetheslotifasteeringcuttingunitisdesired
orusetheholeifthecuttingunitistobelockedin
position.
12.Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure12).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
Figure12
1.Lift-armchain3.Snapperpin
2.Chainbracket
13.Oncuttingunit4(leftfront)andcuttingunit5(right
front),insertthereel-motorhosesintotherespective
hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothemotor
ange.
16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure13).
Note:Rotatethemotorcounterclockwiseuntilthe
angesencircletheboltsthentightenthebolts.
Important:Makesurethatthereel-motorhoses
arenottwisted,kinkedorintheriskofbeing
pinched.
14

Figure13
1.Reel-drivemotor2.Mountingbolts
4
Adjustingthe
Turf-CompensationSpring
NoPartsRequired
Procedure
Theturf-compensationspring(Figure14)transfersweight
fromthefronttotherearroller.Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.
Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheground.
1.Makesurethehairpincotterisinstalledintherearhole
inthespringrod(Figure14).
Figure14
1.Turf-compensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis12.7cm
(5inches)onReelmaster5410(5-inchcuttingunits)
or15.9cm(6.25inches)onReelmaster5510(7-inch
cuttingunits);refertoFigure14.
Note:Whenoperatingonroughterrain,decreasethe
springlengthby12.7mm(1/2inch).Thisslightly
decreasesthegroundfollowing.
15

5
InstallingtheCEHoodLatch
Partsneededforthisprocedure:
1Hoodlatchassembly
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholeintheleft
sideofthehood(Figure15).
Figure15
1.Rubbergrommet
3.Removethenutfromthehoodlatchassembly(Figure
16).
Figure16
1.Hoodlatch3.Rubberwasher
2.Nut4.Metalwasher
4.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.Makesurethatthe
rubbersealingwasherremainstotheoutersideofthe
hood(Figure16).
5.Insidethehood,insertthemetalwasherontothelatch
andsecurewiththenut.Makesurethatthelatch
engagestheframecatchwhenitislocked.Usethe
enclosedhoodlatchkeytooperatethehoodlatch.
6
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstandtomakesurethatthenutsonthebackendofthe
bedbar-adjustingscrewsarenotrestingontheworksurface
(Figure17).
Figure17
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththesnapper
pin(Figure18).
16

Figure18
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
ProductOverview
Figure19
1.Enginehood5.Seatadjustments
2.Operator'sseat6.Frontcuttingunits
3.Controlarm7.Rearcuttingunits
4.Steeringwheel
Controls
Seat-AdjustingKnobs
Theseat-adjustinglever(Figure20)allowsyoutoadjustthe
seatforeandaft.Theweight-adjustingknobadjuststhe
seatfortheoperator'sweight.Theweightgaugeindicates
whentheseatisadjustedtotheweightoftheoperator.The
height-adjustingknobadjuststheseatfortheoperator's
height.
Figure20
1.Weightgauge3.Height-adjustingknob
2.Weight-adjustingknob4.Adjustinglever(foreand
aft)
TractionPedal
Thetractionpedal(Figure21)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomovethe
machineforwardandthebottomtomovethemachine
17

backward.Groundspeeddependsonhowfaryoupressthe
pedal.Fornoload,maximumgroundspeed,fullypressthe
pedalwhilethethrottleisintheFASTposition.
Tostopthemachine,reducefootpressureonthetraction
pedalandallowittoreturntothecenterposition.
Figure21
1.Tractionpedal4.Brakepedal
2.Mow/transportlever5.Parkingbrake
3.Mow-speedlimiterand
spacers
6.Tiltsteeringpedal
Mow/TransportLever
Usethemow/transportlever(Figure21)toputthemachine
intoMOWmodeorTRANSPORTmode.Pushthelever
forwardtoselecttheMOWmode,andbackwardtoselect
theTRANSPORTmode.
Note:Thecuttingunitscannotbeloweredwhenthe
mow/transportleverisintheTRANSPORTposition.
Mow-SpeedLimiter
Whenthemow-speedlimiter(Figure21)isipped
up/forwarditlimitsthemowspeedandallowthecutting
unitstobeengaged.Eachspaceradjuststhemowingspeed
by0.8km/h(0.5mph).Themorespacersthereareonthe
topofthebolt,theslowerthemachinegoes.Flipthemow
speedlimiterbackwardtoallowmaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure21)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure21)pushdownon
thebrakepedalandpressthetopforwardtolatchit.To
releasetheparkingbrake,pressthebrakepedaluntilthe
parking-brakelatchretracts.
Tilt-SteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefootpedal
(Figure21)down,pullthesteeringtowertowardyoutothe
mostcomfortableposition,andreleasethepedal.
ThrottleControl
Movethethrottlecontrol(Figure22)forwardtoincreasethe
enginespeedandrearwardtodecreasespeed.
Figure22
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Throttlecontrol
3.InfoCenter6.Headlightswitch
KeySwitch
Thekeyswitch(Figure22)has3positions:OFF,
ON/PREHEAT,andSTART.
LowerMow/RaiseControlLever
Thislever(Figure22)raisesandlowersthecuttingunitsand
alsostartsandstopsthecuttingunitswhenthecuttingunits
areenabledintheMOWmode.Youcannotlowerthecutting
unitswhenthemow/transportleverisintheTRANSPORT
position.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights(Figure
22).
Enable/DisableSwitch
Usetheenable/disableswitch(Figure22)inconjunctionwith
thelowermow/raisecontrollevertooperatethecuttingunits.
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels(Figure23).
18

1
g021209
Figure23
1.Backlaplevers
Hydraulic-FilterRestrictionIndicator
Withtheenginerunningatnormaloperatingtemperature,
ensurethattheindicatorisinthegreenzone(Figure24).
Whentheindicatorisintheredzone,changethehydraulic
lters.
Figure24
1.Hydraulic-lter-restrictionindicator
PowerPoint
Thepowerpointisa12Vpowersupplyforelectronicdevices
(Figure25).
Figure25
1.Powerpoint
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchastheoperatingstatus,variousdiagnostics
andotherinformationaboutthemachine(Figure26)There
isasplashscreenandmaininformationscreenofthe
InfoCenter.Youcanswitchbetweenthesplashscreenand
maininformationscreen,atanytime,bypressinganyof
theInfoCenterbuttonsandthenselectingtheappropriate
directionalarrow.
1
g020650
2
3
4
TORO
Figure26
1.Indicatorlight3.Middlebutton
2.Rightbutton4.Leftbutton
•LeftButton,MenuAccess/BackButton—Pressthis
buttontoaccesstheInfoCentermenus.Youcanuseitto
backoutofanymenuyouarecurrentlyusing.
•MiddleButton—Pressthisbuttontoscrolldownmenus.
•RightButton—Pressthisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychangedepending
onwhatisrequiredatthetime.Eachbuttonislabeledwith
anicondisplayingitscurrentfunction.
19

InfoCenterIconDescription
SERVICEDUEIndicateswhenscheduledservice
shouldbeperformed
Hourmeter
Infoicon
Fast
Slow
Fuellevel
Theglowplugsareactive.
Raisethecuttingunits.
Lowerthecuttingunits.
Sitintheseat.
TheparkingbrakeisOn.
Therangeishigh(transport).
Neutral
Therangeislow(mow).
Engine-coolanttemperature(°Cor
°F)
Temperature(hot)
ThePTOisengaged.
Notallowed
Starttheengine.
Stoptheengine.
Engine
Keyswitch
InfoCenterIconDescription(cont'd.)
Thecuttingunitsarelowering.
Thecuttingunitsareraising.
PINpasscode
CANbus
InfoCenter
Badorfailed
Bulb
OutputofTECcontrollerorcontrol
wireinharness
Switch
Releasetheswitch.
Changetotheindicatedstate.
Symbolsareoften
combinedtoform
sentences.Some
examplesareshown
below
PutthemachineintoNeutral.
Enginestartisdenied.
Engineshutdown
Enginecoolantistoohot.
or
Sitdownorsettheparkingbrake
20