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Toro 70041 User manual

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     
     
 
         
            
    
  



e    
3
TABLE OF CONTENTS
Page Page
Safe Operating Requirements - Riding ehicles 4. .
Safety Decals and Instructions 7. . . . . . . . . . . . . . . . . .
Slope Chart 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts  10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Up Instructions 10. . . . . . . . . . . . . . . . . . . . . . .
Install Seat 10. . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 10. . . . . . . . . . . . . . . . .
Activating and Charging Battery 11. . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fill Crankcase With Oil 12. . . . . . . . . . . . . . . . .
Fill Fuel Tank With Gasoline 12. . . . . . . . . . . .
Controls 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping Instructions 14. . . . . . . . . . . . . .
Operating Instructions 14. . . . . . . . . . . . . . . . . . . . . . . .
BreakĆin 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using  Parking Brake 14. . . . . . . . . . . . . . . . . .
Adjusting HeightĆofĆCut 14. . . . . . . . . . . . . . . .
Operating Procedure 14. . . . . . . . . . . . . . . . . .
Installing Discharge Cover 15. . . . . . . . . . . . .
Side Discharging or Bagging 15. . . . . . . . . . .
Grass Deflector 15. . . . . . . . . . . . . . . . . . . . . . .
Recycler Rider Tips 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Interval Chart 18. . . . . . . . . . . . .
Grease Front Axle Spindles and Wheels 19.
Grease Rear Axles 19. . . . . . . . . . . . . . . . . . . .
Lubricate Pivot Points 19. . . . . . . . . . . . . . . . . .
Cleaning Cooling System 19. . . . . . . . . . . . . .
Servicing Air Cleaner 20. . . . . . . . . . . . . . . . . .
Changing Crankcase Oil 20. . . . . . . . . . . . . . .
Draining Gasoline From Fuel Tank 21. . . . . . .
Replacing Spark Plug 21. . . . . . . . . . . . . . . . .
Servicing Cutter Blade 22. . . . . . . . . . . . . . . . .
Washing Underside of Mower Housing 23. .
Removing/lnstalling Mower Housing 24. . . . .
Replacing Blade Drive Belt 25. . . . . . . . . . . . .
Replacing Traction Drive Belt 26. . . . . . . . . . .
Checking/Adjusting Drive Chain 27. . . . . . . .
Adjusting Brake 28. . . . . . . . . . . . . . . . . . . . . . .
Checking Electrical Connections 28. . . . . . . .
Checking Safety Interlock System 28. . . . . . .
Preparing Mower For Storage 29. . . . . . . . . .
Wiring Diagram 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trouble Shooting 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Record 33. . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Back Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
These symbols mar  important instructions relating to your personal safety. To avoid possibility
of injury, read and follow such instructions carefully.
  DANGER             
         
  CAUTION               
       
When manual refers to left or right side of vehicle, it means your left or right when sitting in driver's
seat.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
4
SAFE OPERATING REQ IREMENTS ć RIDING VEHICLES
WARNING: Engine exhaust contains carbon monoxĆ
ide which is an odorless, deadly poison. Carbon
monoxide is also known to the State of California to
cause birth defects. Do not run engine indoors or in
an enclosed area.
GENERAL
1. This machine is capable of amputating hands
and feet and can throw objects that can cause injury
and damage. KNOW the controls and how to stop
machine quickly. READ THIS OPERATOR'S MANUAL
and instructions furnished with attachments. Read,
understand, and obey all safety messages appearĆ
ing on the machine and in the operator's manual.
LEARN from your operator's manual and from careĆ
ful E PERIENCE how to operate your equipment
correctly. Know your machine's limitations.
2. Keep hands, feet, hair and loose clothing away
from attachment discharge area, underside of mowĆ
er deck or any moving parts while engine is running.
3. The use of drugs or alcohol while operating any
equipment will place your safety in peril. Do not atĆ
tempt operation of this machine while taking drugs
or medication or while drinking alcoholic beverages.
4. Only responsible persons with mature judgment
and proper physical capabilities should be allowed
to operate this machine, and only after instruction in
the proper use of this equipment.
5. Do not allow children to operate machine.
6. Do not carry passengers.
7. The purpose of this machine is to perform work.
This equipment is not intended for sport or recreĆ
ation.
8. Do not mow when people or pets are around.
9. Clear work area of objects (wire, rocks, etc.)
which might be picked up and thrown.
10. Take all possible precautions when leaving veĆ
hicle unattended; disengage powerĆtakeĆoff, lower
attachments, shift into neutral, set parking brake,
stop engine and remove key.
11. Watch out for traffic when crossing or near roadĆ
ways.
12. Machine and attachments should be stopped
and inspected for damage after striking a foreign
object. Damage should be repaired before restarting
and operating equipment.
13. Do not change engine governor settings or
over-speed engine.
14. Wear appropriate protective clothing when operĆ
ating equipment. Long pants and substantial footĆ
wear are essential. Do not operate with bare feet or
open sandals.
15. Do not operate equipment unless properly
seated with feet on footrests or pedals.
16. Keep your eyes and mind on your machine, atĆ
tachment and the working area. Do not let other inĆ
terests distract you.
17. Safety switches are intended to stop or prevent
starting of engine to help prevent accidents.  
OPERATOR SHOULD TAKE PRECAUTIONS AND
NOT RELY ENTIRELY ON SAFETY SWITCH(ES).
Check switches for proper operation before each
use.
18. Care should be used not to touch equipment or
attachment parts which may be hot from operation.
Muffler and nearby areas may exceed 150_ F. Allow
cooling to occur before attempting to maintain, adĆ
just or service.
19. Use of stereo headphones, ear protection or othĆ
er sound altering/dampening devices may limit your
ability to hear warning sounds (horns, shouts, etc.).
F EL / FIRE PRECA TIONS
20. Handle gasoline with care. It is highly flammable.
21. Use approved gasoline container. Place containĆ
er out of reach of children.
22. Use gasoline only as a fuel Ċ never as a cleaner.
23. Never remove fuel cap or add gasoline to a runĆ
ning or hot engine, or an engine that has not been
allowed to cool for several minutes after running.
24. Never fill fuel tank indoors. Wipe up spilled gasoĆ
line.
25. Open doors if engine is run in garage Ċ exhaust
fumes are dangerous. Do not run engine indoors.
26. Do not fill machine with gasoline while smoking
or when near open flame or sparks.
27. Never store equipment with gasoline in the tank
inside a building where fumes may reach an open
flame or spark.
28. Allow engine to cool before storing in any encloĆ
sure.
29. To reduce fire hazard, keep engine and attachĆ
ments free of grass, leaves or excessive grease.
30. Battery acid is a poison and can cause a burn.
Avoid contact with skin, eyes and clothes and proĆ
tect your face, eyes and clothing when working
around the battery.
31. Battery gases can explode. Keep cigarette
sparks and flames away from battery.

  
   
 It is recommended that first operation of equipĆ
ment be done at a slow speed with attachment disĆ
engaged. Continue this practice until operator is
thoroughly familiar with the controls and has develĆ
oped operating skills.
 Disengage all attachment clutches, set parking
brake and shift into neutral before attempting to start
engine.
 Disengage power to attachment(s), set parking
brake and stop engine before leaving operator posiĆ
tion.
 Disengage power to attachment(s) and stop enĆ
gine before making any repairs or adjustments.
 Disengage power to attachment(s) when transĆ
porting or not in use.
 Disengage attachment clutch before attempting
to remove the mower from a hole or other obstrucĆ
tion.
 Disengage power to attachment(s) before backĆ
ing. Do not mow in reverse unless absolutely necesĆ
sary and then only after careful observation of the
entire area behind the machine.
 LOOK behind machine to make sure the area is
clear before placing the transmission in reverse and
continue looking behind while backing.
 Always back up loading ramps and tilt bed trailĆ
ers.
 The parking brake is designed to hold rider in
place at rest, with engine off. Parking brake will not
restrain rider with engine running and transmission
engaged.
!      
 Know the terrain on which you are operating
your equipment. There are areas on which your
equipment cannot be safely operated.
 Avoid operating equipment on hillsides, slopes
or rough terrain. DO NOT operate machine on hillĆ
sides or slopes exceeding 15_ (27% grade). If safety
is in doubt TAY OFF THE LOPE.
 Reduce speed and exercise extreme caution on
slopes above 10_ (18% grade) to prevent tipping or
loss of control. Never mow uphill on these slopes Ċ
mow downhill only. If a steep hill must be ascended,
back up the hill, and drive forward down the hill,
keeping tractor in gear. If necessary to turn on hill,
always turn downhill.
 Mow up and down the face of slopes greater
than 5_ (9% grade), never across the face. Be espeĆ
cially cautious when changing directions on all
slopes.
 Operate your machine smoothly and at a ground
speed slow enough to ensure complete control at all
times. Avoid erratic operation and excessive speed.
 harp turns on any terrain may cause loss of
control. Reduce speed and use caution when makĆ
ing sharp turns.
 Do not stop or start suddenly when going uphill
or downhill. Avoid uphill starts. If machine is stopped
going up a slope, turn the attachment off and back
slowly down the slope keeping the machine in gear.
Do not stop or change gears (speed) on slopes.
 Know the terrain on which you are working. Find
hidden obstacles by walking through and inspecting
the area prior to operating your equipment in that
area. Plainly mark obstacles, such as rocks, ruts or
holes and stay well clear of these obstacles when
operating.
 While operating, stay alert for holes, rocks or
roots, which may cause damage to equipment or
upset.  Keep at least 3 ft. away from dropĆoffs,
ditches, creeks, culverts, washouts and public highĆ
ways.
 Exercise care when mowing around a fixed obĆ
ject to prevent the equipment or attachment from
striking the object. When mowing never deliberately
run over any foreign object.
 Areas wet with dew, rain or snow will be more
slippery than when dry. Areas covered with loose
gravel are more slippery than firm dry ground. GreatĆ
er stopping distances are required in these slippery
areas.
 Learn to expect changes in operating conditions.
Adding or removing attachments or weight to your
equipment will make your machine perform differentĆ
ly. Rain, snow, loose gravel, wet grass, etc., change
the tractive conditions of the terrain requiring
changes in your operating technique, which may
include a decision not to operate on that terrain.
 Use care when pulling loads or using heavy
equipment.
A. Use only approved drawbar hitch points.
B. Limit loads to those you can safely control.
C. Do not turn sharply. Use care when backing.
D. Use counterweight(s) or wheel weights when
suggested in operator's manual.

  
 
 When using attachments never direct discharge
of material toward bystanders nor allow anyone near
vehicle while in operation.
 When using machine with mower:
A. Mow only in daylight or in good artificial light.
B. Never make a cutting height adjustment while
engine is running if operator must dismount to
do so.
C. Shut engine off and wait for all moving parts to
stop before unclogging chute.
D. Check blade mounting bolts for proper tightĆ
ness at frequent intervals.
 Keep hands and feet away from rotating blade(s)
underneath mower deck. Never place foot on
ground when mower is engaged or when mower is
in motion.
 DO NO  operate mower attachment without the
chute deflector or complete bagger in place.
 Exercise care while maneuvering with grass
catcher. Front to rear stability may change.

 Keep all nuts, bolts, fasteners and screws tight
to be sure equipment is in safe working condition
and check them frequently. Repair or replace worn,
damaged, distorted or broken parts as needed.
 Keep vehicle and attachments in good operating
condition and keep safety devices in place and
working.
 Under normal usage, grass catcher bag material
is subject to deterioration and wear. It should be
checked frequently to determine need for bag reĆ
placement.
 Use only genuine oro Wheel Horse replacement
parts to ensure that original standards are mainĆ
tained.
 Shields, deflectors, switches, blade controls and
other safety devices must be in their proper position
and functional.
 Do not operate without muffler or tamper with
the exhaust system. Damaged mufflers or optional
spark arrestors can create a fire hazard. Periodically
inspect and replace if necessary.
 If equipment begins to vibrate abnormally, disenĆ
gage power to attachments and stop engine at
once. Repair any damage before starting or continuĆ
ing operation.
 Periodically inspect all shafts, levers, friction deĆ
vices and other moving parts subject to wear. Make
required adjustment or replace these parts if damĆ
aged, distorted or broken, or as soon as wear affects
the normal operation of the vehicle or attachment.
DO NO  operate equipment that is not functioning
properly.
 
A separate parts manual is available for your oro Wheel Horse equipment. o obtain a parts manual, write to:
he oro Company
8111 Lyndale Avenue South
Bloomington, MN  55420-1196
         

 "    ! 
             
            
  
#%& $ '
       "
#%& $ 
   
#%& $ 
      "
#%& $ 
  
#%& $ 
!   
#%& $ 
8
10_  SLOPE CHART
Read all safety instr ctions on pages 3-6


      
.'%%/  0. 00,+ +%'+# Four cycle engine has
output of 8 hp (6 W) @ 3600 rpm and 12.7 ft/lb
(17.2 N·m) torque @ 2500 rpm. Displacement is
19.44 cubic inches (319 cc). Crankcase oil capacity
is approximately 36 oz. (1.06 l). Correct spark plug is
a Champion RJĆ19LM. Recommended spark plug air
gap is 0.030 of an inch (0.762 mm).
,3#. ,1/'+% Full floating, stamped steel housĆ
ing has spiral grass chamber, kickers, cover and
ring. Width of cut is 25 inches (63.5 cm). Cast iron
spindle housing with shaft is supported by sealed
ball bearings. Blade pulley is driven by a belt from
the engine pulley.
100#. ) "# Single blade is 25 inches (63.5 cm)
long, made of  7 gauge (2.72 mm) carbon steel and
heat treated for hardness.
) "# '- -##" Tip speed of blade is 17,420 ft/
min @ 3400 engine rpm.
#'%&0,$10  +%# Adjustable to five approxiĆ
mate range settings: 1-1/2 inches to 3-1/2 inches.
. +/*'//',+ Transmission has five speeds forward
and one for reverse. Heat treated, sintered metal
gears are enclosed in a permanently lubricated (EP
Lithium grease), die cast aluminum housing.
'$$#.#+0' ) Sintered powdered metal bevel gears
are enclosed in a permanently lubricated (Shell Epro
71030 grease), steel housing.
. !0',+ .'2# Drive system has an A" section v-
belt from engine pulley to transmission input pulley.
A no. 40 chain joins transmission output sprocket
with differential sprocket.
.,1+" -##"   +%'+# .-*
1st gear - 1.4 mph
2nd gear - 2.1 mph
3rd gear - 3.2 mph
4th gear - 4.1 mph
5th gear - 4.7 mph
Rev. - 1.6 mph
&##)/ +" '.#/ The front 11 x 4.00Ć5 and the rear
13 x 5.00Ć6 tubeless, pneumatic turf tires are
installed on demountable stamped steel wheels.
Recommended pressure for front and rear tires is
10-14 psi. All tires must be equally inflated to enĆ
sure a level cut.
1#)  +( Capacity is 4 quarts (3.7 l).
0##.'+% 13 inch (33 cm)  diameter steering wheel.
&.,00)# ,+0.,) Control is located on right side of
seat body. Hand-operated throttle control connects
to and operates carburetor-mounted throttle and
choke. Control has three positions: SLOW, FAST
AND CHO E.
. +/*'//',+ # . &'$0 Single lever, in-line shiftĆ
ing with Z pattern.
)10!& #" ) Foot-operated pedal is located at left
front side of rider. Depressing clutch pedal moves
idler pulley away from traction drive belt, which disĆ
engages the traction drive.
. (# #" ) Foot operated pedal is located at right
front side of rider. Depressing brake pedal engages
a disk brake on side of transmission.
 .('+% . (# ,+0.,) Control is located at right
front of center channel. Engage parking brake by
moving control to the left while brake pedal is deĆ
pressed; then release pedal. To disengage parking
brake, push brake pedal down so parking brake leĆ
ver moves back to its normal released position.
) "# ,+0.,) Control  is mounted on front of seat
body. Control has two positions: ENGAGE and DISĆ
ENGAGE. Interlock switch prevents engine from
starting when control is in the ENGAGED position.
When control is in DISENGAGE position, the blade
brake is applied and blade belt idler pulley is disenĆ
gaged. By contrast, idler pulley is engaged with
blade belt when control is in the ENGAGE position:
blade brake is released.
%+'0',+ 3'0!& Switch is located on right side of
seat body. Switch has three positions: ON, OFF and
START.
#'%&05$510 ,+0.,) Control is mounted on front
of seat body.
#+#. ) '*#+/',+/  --.,4
Wheel Base -41 in (104 cm)
Wheel Tread -28 in (71 cm) front outside to outĆ
side
Overall Length -52 in (132 cm)
Overall Height -38 in (.97 m)
Overall Width -32 in (81 cm)
Dry Weight -305 Ib (1.6 kg)
Specifications and design subject to change without notice.
10
LOOSE PARTS
Note: Carefully remove rider and other parts from carton. Use chart elow to ensure all parts have een
shipped.
Seat 1
Clamp 1
Washer 4
Capscrew 4
Steering Wheel 1
Roll Pin 1
Spacer 1
Bolt 1/4-20 x 3/4" 2
Wingnut 1/4-20 2
Key 1 Use in ignition switch.
Operator's Manual 1 Read efore operating rider.
DESCRIPTION QTY USE
Install Seat, page 10.
Install Steering Wheel, page9.
Install Battery Ca les, page 10.
SETTING UP INSTRUCTIONS
INSTALL SEAT
1. Position seat onto seat ase, inserting seat
switch ca le thru slot and aligning mounting holes
(Fig. 1).
F gure 1
  
 
   
 
   
1
2
3
4391
5
2. Slide wire clamp over seat switch wire (Fig. 1).
3. Using left front mounting slot in seat ase, looseĆ
ly secure wire clamp and seat to seat ase with a
capscrew and lock washer (Fig. 1).
4. Mount seat to seat ase with (3) remaining capĆ
screws and lock washers.
Note: Seat may e adjusted for operator comfort y
positioning seat as desired in seat ase slots.
5. Tighten all capscrews.
6. Insert seat switch connector into wire harness
connector.
INSTALL STEERING WHEEL
1. Slip spacer onto steering shaft until groove in
spacer fits over roll pin in shaft (Fig. 2).
F gure 2
       
1581
1
2
3