Total Source 165TA5119 User manual

OPERATING MANUAL
SUPPORT STANDS
165TA5119 165TA5120 165TA5121
Original operating
manual
05/2021 – V01

2/20
© 05-2021. TVH
®
and TotalSource
®
are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved.
No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,
recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors
reserved. Photographs and illustrations are included for reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

3/20
www.tvh.com/supportstandslong_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–
долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας έσω του παρακάτω
συνδέσου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem
poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Putei găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

4/20
Thank you for using our product. For your safety and to ensure a correct operation, we would
like to bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the
product. It is therefore necessary to pay the utmost attention to all of the paragraphs that
illustrate the most simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included
with the deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on
the part of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any
moment, without notice and without incurring in any sanction. It is therefore suggested to
always check for possible updates.
The person responsible for the use of the product must make sure that all of the safety rules
in force in the country of its use are applied, to guarantee that the equipment is used in
conformity with the use for which it is destined and to avoid any dangerous situation for the
user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions
aren’t followed.

5/20
TABLE OF CONTENTS
1. INTRODUCTION..................................................................................... 6
2. DESCRIPTION....................................................................................... 8
2.1. Technical data .......................................................................................8
2.2. Main components of the product.................................................................9
2.3. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. SAFETY INSTRUCTIONS.........................................................................10
3.1. Explanation of the safety decals ................................................................10
3.2. General safety instructions ......................................................................10
4. TRANSPORT AND STORAGE ....................................................................11
4.1. Transport ............................................................................................11
4.2. Storage ..............................................................................................11
5. ASSEMBLY AND INSTALLATION ...............................................................12
5.1. Packing list..........................................................................................12
5.2. Assembly of the product..........................................................................12
6. OPERATION.........................................................................................13
6.1. Safety instructions for operating the product ................................................13
6.2. Operating instructions ............................................................................13
7. MAINTENANCE ....................................................................................16
7.1. Safety instructions for the repair of the product .............................................16
7.2. Maintenance schedule............................................................................16
7.3. Maintenance instructions ........................................................................16
8. TROUBLESHOOTING .............................................................................18
9. FINAL DECOMMISSIONING AND DISPOSAL ................................................19

6/20
1. INTRODUCTION
This manual contains all the necessary information on the installation and operation of the
support stands.
Some of the maintenance operations should only be carried out by professional technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working
environment.
These support stands are designed to support rated capacity, partial vehicle loads consisting
of one end of a vehicle. Use both stands for each operation. These support stands are for
universal use. Check your machine manual to see what the weight of your vehicle is. Do not
exceed the maximum working load limit of these support stands. Do not use these support
stands for any other purpose other than the support of a raised vehicle. Never use them to
support any structure or building. Do not support any human load.
Please read the manual thoroughly and observe the safety procedures before putting the
unit into operation. The operator and all persons who come into contact with the equipment
should read it carefully and regularly and have access to it at all times.
Keep this manual near the equipment and in a safe place for future reference!
Contact your dealer for any further questions or concerns you may have.
We guarantee a long period of trouble free operation if the unit is operated and maintained
correctly.
We hope you will enjoy working with your support stands.
If you wish to use these support stands in extreme conditions such as extreme heat,
extreme cold, extreme drought, etc. Please contact your dealer to discuss whether this
product is suitable for the activities you wish to undertake with the support stands.

7/20
These support stands may be unsafe if adequate maintenance is neglected.
Therefore, adequate maintenance facilities, trained personnel and procedures
should be provided.
Maintenance and inspection shall be performed in conformity with the following
practices:
1. A scheduled planned maintenance, lubrication and inspection system should be
followed (see maintenance instructions chapter7).
2. Only qualified and authorised personnel shall be permitted to maintain, repair,
adjust and inspect the support stands.
3. Modifications and additions which affect capacity and safe operation shall not
be performed by the customer or user without the manufacturer’s prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.
4. If modifications are made without written approval of the manufacturer, warranty
will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or
the maintenance of the machine is urged to carefully read and observe the following
instructions.
Make sure that the operators of this product are familiar with the safety instructions
and follow all the procedures. Neglecting these instructions can risk injury or death.

8/20
2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.
For 165TA5119– Europe/America
Type Support stands
Load capacity per piece (kg) 1500
Min height (mm) (H1) 285
Max height (mm) (H2) 425
Weight (kg) 6.8
For 165TA5119– Australia
Type Support stands
Load capacity per piece (kg) 1500
Min height (mm) (H1) 285
Max height (mm) (H2) 425
Weight (kg) 6.8
For 165TA5120– Europe/America
Type Support stands
Load capacity per piece (kg) 3000
Min height (mm) (H1) 390
Max height (mm) (H2) 605
Weight (kg) 13.3
For 165TA5120– Australia
Type Support stands
Load capacity per piece (kg) 3000
Min height (mm) (H1) 390
Max height (mm) (H2) 605
Weight (kg) 13.3
For 165TA5121– Europe/America
Type Support stands
Load capacity per piece (kg) 6000
Min height (mm) (H1) 465
Max height (mm) (H2) 715
Weight (kg) 26.6

9/20
For 165TA5121– Australia
Type Support stands
Load capacity per piece (kg) 6000
Min height (mm) (H1) 465
Max height (mm) (H2) 715
Weight (kg) 26.6
2.2. Main components of the product
1
2
3
4
5
N° Component
1 Saddle
2Post
3 Handle
4Safety decal
5 Base
2.3. Type plate
Capacity
Manufactured outside the EU for:
TVH PARTS NV
Brabantstraat 15 • 8790 Waregem • Belgium
xxx kg
Net weight xx kg
Serial n° xxxxxx
Type xxxxxx
Height xxx mm
Year of manufacturing xxxx
3
2
1
4
5
6
7
N° Explanation
1Type of product
2Serial number
3Capacity of the product (kg)
4Weight of the product (kg)
5Height (mm)
6Year of manufacture
7Name and address of the manufacturer
H1
H2

10/20
3. SAFETY INSTRUCTIONS
3.1. Explanation of the safety decals
If the decals are damaged or missing, please replace them.
1
2
3
4
N° Explanation Reference
1The wheels must be chocked
before using the jack
166TA4351
2The jack shall be placed in its
intended position under the
vehicle
3The vehicle must be positioned
on a flat, stable surface
4Read the manual before use
3.2. General safety instructions
• Inspect before every use. Examine the support stands for cracks or damage before
each use. Do not use if even a minor crack, bend or other damage/deformation is
found. Discard the support stands if damaged or deformed.
• The person responsible for the use of the product must make sure that all of the
safety rules in force in the country of its use are applied, to guarantee that the
equipment is used in conformity with the use for which it is destined and to avoid
any dangerous situation for the user.
• Do not operate the product unless you are of age.
• TVH Parts Holding NV cannot anticipate each possible circumstance that may
result in danger. Therefore the warnings given in this publication and which appear
on the equipment are not exhaustive.
In the event that equipment, procedures, work methods or working techniques are
used that are not specifically advised by the TVH Parts Holding NV company, it is
necessary to make sure that there is no danger to the operator or other people.
• Study, understand and follow all instructions before operating this equipment.
• Do not exceed the rated capacity, be aware of dynamic loading.
• Use only on hard, level surfaces.
• Centre the load on the saddle.
• Use a matched pair only.
• Ensure that the support stands are in correct position in relation to the vehicle.
• This means that the support stands should be placed as far apart as possible to
maximise their load capacity.
• In the event of unsafe use, limbs or persons can get stuck between the vehicle and
the support stands
• No alterations shall be made to this product.
• Use wheel chocks or other blocking devices on opposing wheels before using the
support stands.
• Do not move the vehicle while on a the support stands.
• Bystanders who are not working on the vehicle must keep a minimum distance of
0.5m from the vehicle.

11/20
4. TRANSPORT AND STORAGE
4.1. Transport
If you want to move the support stands, pick up the stand at its base.
Do not pick up the support stand at its saddle or post. This allows the saddle to slide
out of the base, causing the support stands to fall, possibly causing damage to the
stand.
In case you want to transport the support stands by car or truck, make sure they are
fastened by means of a lashing strap or other.
If you do not fasten the support stands, damage can be caused to the support stands.
4.2. Storage
Store the vehicle support stands level, in a clean environment, preferably indoors and in a
dry area to protect the stands from moisture.
If the equipment is stored outdoors, be sure to lubricate all parts before and after use to
ensure the equipment stays in good working condition.
Avoid direct sunlight.
If you store the equipment in another environment, please note that the internal
workings of the support stands can be affected by a high level of moisture, gravel or
sand, salt, grit or other dust-laden air. The support stands should have their inner
components frequently cleaned, inspected and lubricated.

12/20
5. ASSEMBLY AND INSTALLATION
5.1. Packing list
Description Amount Reference
Support stands 2 165TA5119
Operating manual 1 166TA7663
5.2. Assembly of the product
There is no special assembly required for this product.

13/20
6. OPERATION
6.1. Safety instructions for operating the product
• Keep the work area well illuminated.
• Make sure that the support stands make a firm contact with the ground.
• When the support stands are in use make sure that no persons are in the vicinity of
the support stands or lie down underneath the vehicle to prevent serious injuries.
• A damaged or malfunctioning product must never be used. If damage or
malfunctions are discovered during pre-operation inspection or function tests,
theproduct must be tagged and removed from service.
• Use the support stands only on hard level surfaces. Uneven or sloped surfaces
create dangerous working conditions and dangerously obstruct the function of the
safety trestle.
• Only when the person who has safely placed the support stands gives the sign that
the installation has been completed, work on the vehicle can commence.
• When the support stands are in proper position, set the vehicle’s parking brake or
emergency brake.
• Do not support human load.
• Do not support animal load.
• Use wheel chocks on all unlifted wheels to make sure the vehicle is stable.
• Turn the vehicle ignition off.
• Always use the support stands in pairs.
• Position the support stands as far apart as possible so maximise their carrying
capacity.
• Bystanders who are not working on the vehicle must keep a minimum distance of
0.5m from the vehicle.
6.2. Operating instructions
Carry out the daily maintenance check listed in chapter7.
1. Lifting
1. Apply the emergency brake.
2. Use wheel chocks on all unlifted wheels to make sure the
vehicle is stable.

14/20
3. Lift the vehicle with the appropriate jack.
4. Once at the correct height, carefully position the support
stands under the vehicle in the designated places. Place the
support stands on each side of the jack.
The support stands should be spaced as far apart as
possible!
If you place the support stands too close together,
thevehicle has a greater chance of falling over.
5. Make sure that the load is centred on the stand’s saddle.
6. Raise the saddle to the desired height. The saddle will click
automatically when you lift the post. Make sure the saddle is
placed as close to the vehicle as possible.
7. Slowly lower the vehicle on the support stands.

15/20
2. Lowering
1. Carefully raise the vehicle.
2. Remove the support stands by their base. Pull the handle so
the saddle lowers.
3. Slowly lower the vehicle completely.
4. Remove the wheel chocks.

16/20
7. MAINTENANCE
7.1. Safety instructions for the repair of the product
Some of the maintenance operations should only be carried out by professional
technicians.
If you require this information and the maintenance steps, please contact your
dealer.
• Do not attempt to repair the product unless you are trained and authorised to
doso.
• Repairs to the product may only be made by a qualified service technician and
according to the manufacturer’s instructions.
• Bystanders who are not working on the vehicle must keep a minimum distance of
0.5m from the vehicle.
7.2. Maintenance schedule
Task 2H D W M 6M Y
1. Inspect for damage or cracks 
2. Cleaning 
3. Lubrication 
2H: every 2hours, D: daily, W: weekly, M: monthly, 6M: every 6months, Y: yearly
7.3. Maintenance instructions
1. Inspect for damage or cracks
A daily check of the support stands can limit wear to a minimum:
• Ensure that the instruction manual is complete, legible and available for reference.
• Ensure that all decals are legible and in place.
• Check entire machine for: damage, corrosion or cracks in structural components.
This maintenance may be carried out by the operator.
2. Cleaning
• Clean as needed and wipe with an oily cloth.
• When you use a high-pressure cleaner, do not direct the jet onto the bearings and seals,
otherwise the grease will be washed out and the lifespan of the stands will be shortened.
• Never use sandpaper or abrasive material on these surfaces!
This maintenance may be carried out by the operator.

17/20
3. Lubrication
A periodic coating of lubricating oil at pivot points will help to prevent rust and assure that
the saddle assemblies move freely.
This maintenance may be carried out by the operator.
Where to lubricate
Please see pictures below for the pivot points that need a periodic coating of lubrication.
Use a non-abrasive grease to lubricate the mechanical parts. For example REF107TA8448 is
the best choice because it is water-repellent and resistant to weather influences.

18/20
8. TROUBLESHOOTING
If you wish to receive the spare parts list, please contact your dealer.
N° Problem Cause Action
1Saddle won’t
move
Too much dust and/or dirt Clean the base and lubricate
2Saddle won’t
lower
An object is pinched that doesn’t
belong to the safety jack
Inspect the post and remove the
object
Too much dust and/or dirt Clean the base and lubricate
3Cracking, bending
or breaking
Stop using the stands and replace
them by new ones
If none of these troubleshooting suggestions or solutions were helpful, please contact your
local dealer or the manufacturer.

19/20
9. FINAL DECOMMISSIONING AND DISPOSAL
Final, proper decommissioning or disposal of the product must be performed in accordance
with the regulations of the country in which the product is used. In particular, regulations
governing the disposal of batteries, fuels and electronic and electrical systems must be
observed.
Waste packaging should be sorted and put into solid dustbins according to the materials and
needs to be collected by the local special environment protection bureau.
To avoid pollution, it’s forbidden to throw away waste randomly. To avoid pollution during
the use of the product, the user should prepare some absorbing materials (scraps of wood
or dry duster cloth) to absorb leaking fluids in time. To avoid secondary pollution to the
environment, the used absorbing materials should be handed in at special departments of
local authorities.

TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
T [phone] • F [phone] • [email protected] • www.tvh.com
REF 19177300 • 05-2021 • SL
Your distributor:
Manufactured outside the EU for: