Total source 139ta1734 User manual

OPERATING MANUAL

TRAILER SAFETY JACK

139TA1734

Original operating

manual

01/2022 – V01

®

and TotalSource

®

No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,

recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors

reserved. Photographs and illustrations are included for reference purposes only.

Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem

TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

3/20

www.tvh.com/trailersafetyjack_RV01

BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–

долу.

CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.

DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.

DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.

EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω

συνδέσμου.

EN English You can find this manual in your language via below link.

ES Spanish Encontrarás este manual en tu propio idioma a través del siguiente enlace.

ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.

FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.

FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.

GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.

HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.

HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.

IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.

IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.

LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.

LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.

MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.

NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.

NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.

PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem

poniższego linku.

PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.

RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.

SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.

SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.

SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.

TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

4/20

Thank you for using our product. For your safety and to ensure a correct operation, we would

like to bring to your attention some aspects of this manual:

• This booklet supplies useful instructions for the correct operation and maintenance of the

product. It is therefore necessary to pay the utmost attention to all of the paragraphs that

illustrate the most simple and secure way to operate and use this product.

• This booklet must be considered an integral part of the machine and must be included

with the deed of sale.

• Neither this publication, nor part of it, can be reproduced without written authorisation on

the part of the manufacturer.

• All of the information reported herein is based on data available at the moment of printing;

the manufacturer reserves the right to carry out modifications to its own products at any

moment, without notice and without incurring in any sanction. It is therefore suggested to

always check for possible updates.

The person responsible for the use of the product must make sure that all of the safety rules

in force in the country of its use are applied, to guarantee that the equipment is used in

conformity with the use for which it is destined and to avoid any dangerous situation for the

user.

The following warning signs are used in this manual to warn you for dangers and risks:

Informative, be careful.

Warning, can lead to injury and damage if instructions aren’t followed.

Danger, can lead to serious or fatal injury and serious damage if instructions

aren’t followed.

The following conventions are used in this manual:

1

4

5

6

3

2

1Top

2 Back

3 Left

4 Bottom

5 Right

6Front

5/20

TABLE OF CONTENTS

1. INTRODUCTION..................................................................................... 6

2. DESCRIPTION....................................................................................... 7

2.1. Technical data .......................................................................................7

2.2. Main components of the product.................................................................7

2.3. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. SAFETY INSTRUCTIONS.......................................................................... 8

3.1. Explanation of the safety decals .................................................................8

3.2. Safety instructions for operating the product .................................................8

4. TRANSPORT AND STORAGE ..................................................................... 9

5. ASSEMBLY AND INSTALLATION ...............................................................10

5.1. Packing list..........................................................................................10

5.2. Safety instructions.................................................................................10

5.3. Assembly of the product..........................................................................10

6. OPERATION.........................................................................................11

6.1. Safety instructions.................................................................................11

6.2. Operating instructions ............................................................................11

7. MAINTENANCE ....................................................................................13

7.1. Safety instructions for the maintenance of the product ....................................13

7.2. Maintenance schedule............................................................................13

7.3. Maintenance instructions ........................................................................13

8. TROUBLESHOOTING .............................................................................15

9. FINAL DECOMMISSIONING AND DISPOSAL ................................................16

10. ANNEXES ...........................................................................................17

10.1. CEcertificate .......................................................................................17

6/20

1. INTRODUCTION

This manual gives information about the commencement of operation, use and maintenance

of your newly trailer safety jack. Also included in this manual are a number of safety

instructions to create a safe working environment.

This trailer safety jack is intended to be used to support or jack the end of a semi-trailer that

is parked against a loading dock and not connected to a truck’s fifth wheel.

Both the semi-trailer and the trailer safety jack must be situated on a flat, sturdy and paved

surface.

Please read the manual thoroughly and observe the safety procedures before putting the

unit into operation. The operator and all persons who come into contact with the equipment

should read it carefully and regularly and have access to it at all times.

Keep this manual near the equipment and in a safe place for future reference!

Contact your dealer for any further questions or concerns you may have.

We hope you will enjoy working with your trailer safety jack.

If you wish to use this trailer safety jack in extreme conditions such as extreme heat,

extreme cold, extreme drought, etc. Please contact your dealer to discuss whether

this product is suitable for the activities you wish to undertake with the trailer safety

jack.

The trailer safety jack may be unsafe if adequate maintenance is neglected.

Therefore, adequate maintenance facilities, trained personnel and procedures

should be provided.

Maintenance and inspection shall conform to the following practices:

1. A scheduled planned maintenance, lubrication and inspection system should be

followed (see maintenance instructions chapter7).

2. Only qualified and authorised personnel shall be permitted to maintain, repair,

adjust and inspect the trailer safety jack.

3. Modifications and additions which affect capacity and safe operation shall not

be performed by the customer or user without the manufacturer’s prior written

approval. Capacity, operation and maintenance plates or decals shall be changed

accordingly.

4. If modifications are made without written approval of the manufacturer, warranty

will no longer apply.

Any person in charge of putting the machine into operation, the operation itself or

the maintenance of the machine is urged to carefully read and observe the following

instructions.

Make sure that the operators of this product are familiar with the safety instructions

and follow all the procedures. Neglecting these instructions can risk injury or death.

We guarantee a long period of trouble free operation if the unit is operated and

maintained correctly.

7/20

2. DESCRIPTION

2.1. Technical data

Always check the type plate for the correct information.

Type Hydraulic trailer safety jack

Load capacity (tonnes) 45,5

Minimum height (mm) 1070

Maximum height (mm) 1350

Weight (kg) 57

2.2. Main components of the product

1 2 3

45

N° Component

1 Saddle

2Control handle

3Transport handle

4Base plate

5 Wheels

2.3. Type plate

Capacity

Manufactured outside the EU for:

TVH PARTS NV

Brabantstraat 15 • 8790 Waregem • Belgium

xxx kg

Net weight xx kg

Serial n° xxxxxx

Type xxxxxx

Height xxx mm

Year of manufacturing xxxx

3

2

1

4

5

6

7 8

N° Explanation

1Type of product

2Serial number

3Capacity of the product (kg)

4Weight of the product (kg)

5Height (mm)

6Year of manufacture

7Name and address of the manufacturer

8CE logo

8/20

3. SAFETY INSTRUCTIONS

3.1. Explanation of the safety decals

If the decals are damaged or missing, please replace them.

Explanation Reference

Read the manual before use 163TA4380

3.2. General safety instructions

• TVH Parts Holding NV cannot anticipate each possible circumstance that may

result in danger. Therefore the warnings given in this publication and which appear

on the equipment are not exhaustive.

In the event that equipment, procedures, work methods or working techniques are

used that are not specifically advised by the company TVH Parts Holding NV, it is

necessary to make sure that there is no danger to the operator or other people.

• Inspect before every use. Examine the trailer safety jack for cracks or damage

before each use. Do not use if even a minor crack, bend or other damage/

deformation is found. Discard the trailer safety jack if damaged or deformed.

• The person responsible for the use of the product must make sure that all of the

safety rules in force in the country of its use are applied, to guarantee that the

equipment is used in conformity with the use for which it is destined and to avoid

any dangerous situation for the user.

• Do not operate the product unless you are of age.

• Always wear safety gloves and shoes

• This product contains hydraulic oil

• This safety jack is only intended to support or jack up the end of a trailer.

• Study, understand and follow all instructions before operating this equipment.

• Do not exceed the rated capacity, be aware of dynamic loading.

• Before installing the trailer safety jack underneath the semi trailer, the trailer

must first be fully supported by its landing gear.

• Before installing the trailer safety jack, the semi trailer must first have its wheels

chocked to prevent it from creeping or rolling during its loading or unloading.

• Never crawl under the vehicle during loading or unloading with or without the

trailer safety jack, as this could result in injury or death.

• The user must not move the trailer safety jack while loading or unloading.

• Do not move the trailer at any time while it is supported by the trailer safety jack.

9/20

4. TRANSPORT AND STORAGE

The trailer safety jack must always be stored level, in a dry and temperature-controlled

environment.

Transport the trailer safety jack to the work area by either (a) wheeling it or (b) lifting and

carrying it. The trailer safety jack should always be wheeled to the work area if possible–

only lift and carry the safety jack if it cannot be wheeled safely. Wheel the safety jack only

across smooth surfaces. If the surface is rough or uneven, lift and carry the trailer safety

jack instead of wheeling it.

Jolting caused by the wheels catching on uneven surfaces can cause physical strain

and personal injury.

1. How to wheel the trailer safety jack

1. Make sure the surface the trailer safety jack will be rolled onto is flat and smooth. If the

surface is rough or uneven, lift and carry the trailer safety jack instead of rolling.

2. Insert the trailer safety jack transport handle into the socket.

NEVER transport the trailer safety jack with an unsecured transport handle.

3. Use the transport handle to wheel the trailer safety jack.

2. How to lift and carry the trailer safety jack

4. Determine the lifting points on the trailer safety jack. The trailer safety jack should be

lifted using both the lifting point at the toe end and at the rear frame end.

Never lift the trailer safety jack by the transport handle. The transport handle

cannot carry enough weight. This will cause the pump handle to slide out of its

socket and the trailer safety jack to fall.

5. Lift and carry the trailer safety jack. When possible, let someone help you lift and carry

the trailer safety jack.

DO NOT attempt to lift the trailer safety jack if you suffer from any physical

condition that prevents you from lifting the safety trestle safely.

When the trailer safety jack is not in use, store it with the saddle fully lowered.

Avoid placing the trailer safety jack in full sunlight and make sure the ground is level.

10/20

5. ASSEMBLY AND INSTALLATION

5.1. Packing list

Description Amount Reference

Handle 1 Contact your dealer

Jack 1 Contact your dealer

Operating manual 1 48690799

5.2. Safety instructions

Always wear safety gloves and safety shoes when assembling the trailer safety jack.

5.3. Assembly of the product

Make sure the trailer safety jack is on a flat, level surface.

Place the handle in the handle sleeve and push until you reach the end and it is firmly in

place.

11/20

6. OPERATION

6.1. Safety instructions for operating the product

• Keep the work area well illuminated.

• Make sure that the trailer safety jack make a firm contact with the ground.

• When the trailer safety jack is in use make sure that no persons are in the vicinity

of the trailer safety jack or lie down underneath the semi trailer to prevent serious

injuries.

• Always wear safety gloves and shoes when using the trailer safety jack.

• This product contains hydraulic oil

• This safety jack is only intended to support or jack up the end of a trailer.

• A damaged or malfunctioning product must never be used. If damage or

malfunctions are discovered during pre-operation inspection or function tests, the

product must be tagged and removed from service.

• Use the trailer safety jack only on hard level surfaces. Uneven or sloped surfaces

create dangerous working conditions and dangerously obstruct the function of the

trailer safety jack

• Only when the person who has safely placed the trailer safety jack gives the sign

that the installation has been completed, work on the vehicle can commence.

• Do not support human load.

• Do not support animal load.

• Use wheel chocks on all wheels to make sure the vehicle is stable.

6.2. Operating instructions

Please see chapter7 for the daily maintenance schedule.

3. Using the trailer safety jack to support the trailer

1. Tip the trailer safety jack backwards onto its wheels and roll it

under the trailer.

2. Turn the handle clockwise to raise the saddle.

3. Make sure the saddle is as close to the bottom of the trailer as

possible.

12/20

If you use the trailer safety jack as a support when loading the trailer, we recommend

that there is a distance of about 10centimetres (3.90inches) between the trailer

safety jack and the trailer.

The load in the trailer will cause the trailer to lower. Thismakes it easier to remove

the trailer safety jack after the work has been done.

4. Once at the correct height, the support plate can no longer

lower thanks to the internal thread.

5. If you have finished working and wish to lower the trailer safety

jack, turn the lever counterclockwise to lower it.

6. Make sure that you lower the plate completely.

7. Tip the jack backwards and roll it out from under the trailer.

4. Using the trailer safety jack as a jack.

8. Tip the trailer safety jack backwards onto its wheels and roll it

under the trailer.

9. Turn the handle clockwise to raise the saddle.

10. In case of jacking up the trailer, you must jack up the support

plate to the trailer.

11. Keep turning the handle so that the support plate starts to lift

the trailer. Keep turning the handle until the trailer is at the

desired height.

12. Once the desired height has been reached, the carrier plate

can no longer be lowered due to the internal thread.

13. If you have finished working and wish to lower the trailer safety

jack, turn the lever counterclockwise to lower it.

14. Make sure that you lower the plate completely.

15. Tip the jack backwards and roll it out from under the trailer.

13/20

7. MAINTENANCE

7.1. Safety instructions for the maintenance of the product

• Always wear safety gloves and shoes when maintaining the product

• This product contains hydraulic oil

• Do not attempt to repair the product unless you are trained and authorised to do

so.

• Repairs to the product may only be made by a qualified service technician and

according to the manufacturer’s instructions.

• Never carry out maintenance on a loaded trailer safety jack.

• No modifications or alterations to this trailer safety jack shall be made without the

prior written approval of the original manufacturer, its authorised representative,

or a successor thereof which may affect capacity, stability or safety requirements

of the trailer safety jack but not limited to these examples.

7.2. Maintenance schedule

Task 2H D W M 6M Y

1. Inspect for damage or cracks

2. Cleaning

3. Lubrication

2H: every 2hours, D: daily, W: weekly, M: monthly, 6M: every 6months, Y: yearly

7.3. Maintenance instructions

• Do not attempt to repair the product unless you are trained and authorised to do

so;

• Repairs to the product may only be made by a qualified service technician and

according to the manufacturer’s instructions;

• No modifications or alterations to this trailer safety jack shall be made without the

prior written approval of the original manufacturer, its authorised representative,

or a successor thereof which may affect capacity, stability or safety requirements

of the trailer safety jack but not limited to these examples.

5. Inspect for damage or cracks

A daily check of the trailer safety jack can limit wear to a minimum:

• Check the wheels and axles for blockages.

• Make sure that the instruction manual is complete, legible and available for reference.

• Make sure that all decals are legible and in place.

• Check the entire device for: damage, corrosion or cracks in structural components.

Can be done by the user.

14/20

6. Cleaning

Only clean the equipment with a cloth dampened in a soap solution (REF131TA5500)* or

TotalSource wipes (REF147TA3378). Do not use solvents, petrol, strong detergents etc.

If the equipment is heavily soiled, the use of a pressure cleaner is only permitted providing

that it is set to a maximum of 200bar.

Can be done by the user.

* Soap solution must be diluted 5 to 10%. Use the soap solution to wash off the dirt

and wipe off the soap residue with a cloth dipped in clean water.

7. Lubrication

A periodic coating of lubricating oil to pivot points will help to prevent rust and assure that

the pump assemblies move freely.

Can be done by the user.

Where to lubricate

Please see pictures below for the pivot points that needs a periodic coating of lubrication.

Use a non-abrasive grease to lubricate the mechanical parts. We recommend

REF107TA8448 as it is water-repellent and resistant to weather influences.

15/20

8. TROUBLESHOOTING

N° Problem Cause Action

1The trailer safety

jack won’t lift

There is friction and/or rust Lubricate the trailer safety jack

(seechapter ‘Maintenance’)

The loading capacity has been

exceeded

Take away weight so that it falls

within the loading capacity

2Wheels do not roll

properly

There is too much dust and/or dirt Remove the dirt and lubricate

(seechapter ‘Maintenance’)

3Cracking, bending

or breaking

Stop using the trailer safety jack and

replace by a new one

When none of the problems, or solutions were helpful, please contact your local dealer or

the manufacturer.

16/20

9. FINAL DECOMMISSIONING AND DISPOSAL

Final, proper decommissioning or disposal of the product must be performed in

accordance with the regulations of the country of application. In particular, regulations

governing the disposal of batteries, fuels and electronic and electrical systems must be

observed.

Waste packaging should be sorted and put into solid dustbins according to the materials

and needs to be collected by the local special environment protection bureau.

To avoid pollution, it’s forbidden to throw away the waste randomly. To avoid pollution during

the use of the products, the user should prepare some absorbing materials (scraps of wood

or dry duster cloth) to absorb leaking fluids in time. To avoid secondary pollution to the

environment, the used absorbing materials should be handed in at special departments of

local authorities.

17/20

10. ANNEXES

10.1. CEcertificate

18/20

19/20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTES

TVH PARTS HOLDING NV

Brabantstraat 15 • 8790 Waregem • Belgium

T +32 56 43 42 11 • F +32 56 43 44 88 • [email protected] • www.tvh.com

REF 48691262 • 02-2022 • IV

Your distributor:

Manufactured outside the EU for:

Total Source 139TA1734 User manual

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