Total TIWLI2001 User manual

TIWLI2001,UTIWLI2001,TIWLI20010,TIWLI2001E,TIWLI2001S,
TIWLI2001M,TIWLI2001A,TIWLI2001X,TIWLI2001-X
(X Stands for 1 to 9)
LITHIUM-ION IMPACT WRENCH
20V
SCAN FOR VIDEO
SAME BATTERY TOOLS
150+
TOTAL TOOLS WORLD

The symbols in instruction manual and the label on the tool
Double insulated for additional protection.
Read the instruction manual before using.
CE conformity.
Wear safety glasses, hearing protection and dust mask.
Charging the battery only below 40ºc
Always recycle batteries
Do not destroy battery by fire
Do not expose battery to water
Waste electrical products should not be disposed of with household waste.
Please recycle where facilities exist. Check with your Local Authority or
retailer for recycling advice.
Safety alert.
Please only use the accessories supported by the manufacturer.
max40˚C
2

GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power
tool. Distractions can cause you tolose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug
in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling
or unplugging the power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tools in a damp location is unavoidable, use
a residual current device (RCD) protected supply. Use of an RCD


reduces the risk of electric shock.
 Personal safety
D Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you
are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in
serious personal injury.
E Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes,hard
hat, or hearing protection used for appropriate conditions willreduce
personal injuries.
F Prevent unintentionalstarting. Ensure the switch is in the off-
position before connecting to power source and/or battery pack,
picking up or carrying the tool..HHSLQJ\RXUILQJHURQWKHVZLWFK
&DUU\LQJSRZHUWRROVRUFKDUJLQJDSRZHUWRROZLWKWKHVZLWFKRQFDQ
FDXVHDFFLGHQWV
G Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a rotating part of thepower
tool may result in personal injury.
H Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpectedsituations.
I Dress properly. Do not wear loose clothing or jewellery. Keep
your hair, clothing and gloves away from moving parts.Loose
clothes, jewellery or long hair can be caught in moving parts.
J If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly
used.Use of dust collectioncan reduce dust-related hazards.
 Power tool use and care
D Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at
the rate for which it was designed.
E Do notuse the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.


c) Disconnect the plug from the power source and/or the battery
pack from the power tool before making any adjustments,
changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that may
affect the power tools operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance
with these instructions, taking into account the working
conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous
situation.
5) Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A
charger that is suitable for one type of battery pack may create a risk of
fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal
objects, like paper clips, coins, keys, nails, screws or other small
metal objects, that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or a
fire.
d) Under abusive conditions, liquid may be ejected from the
battery; avoid contact. If contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.


ENGLISH (Original instructions)
SPECIFICATIONS
•
without notice.
•
Model Number
TIWLI2001,TIWLI2001E,TIWLI20010,TIWLI2001S,TIWLI2001-X,TIWLI2001M,
TIWLI2001A,TIWLI2001X (X stands for 1 to 9)
Standard bolt
High tensile bolt
High tensile bolt
Hard impact mode
Soft impact mode
Hard impact mode
Soft impact mode
Rated voltage
Charging time 1Hr approx
Fastening capacities
M10 - M20
M10 - M16
5 mm - 14 mm
0 - 2100 /min
0 - 1300 /min
0 - 2000 /min
Max.20V
No load speed (RPM)
Impacts per minute 0 - 3300 /min
3/8 ɜ- 3/4ɜ
3/8 ɜ- 5/8ɜ
3/16ɜ- 9/16ɜ
Model Number UTIWLI2001
Standard bolt
High tensile bolt
High tensile bolt
Hard impact mode
Soft impact mode
Hard impact mode
Soft impact mode
Rated voltage
Charging time 1Hr approx
Fastening capacities
0 - 2100 /min
0 - 1300 /min
0 - 2000 /min
Max.20V
No load speed (RPM)
Impacts per minute 0 - 3300 /min


Cordless impact driver safety
warnings
1. Hold power tool by insulated gripping sur-
faces, when performing an operation where
the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2.
Be sure no one is below when using the tool in
high locations.
3.
4. Wear ear protectors.
5. Do not touch the bit or the workpiece immedi-
ately after operation. They may be extremely
hot and could burn your skin.
6. Keep hands away from rotating parts.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace strict
adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
number of blow
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
ENGLISH (Original instructions)


4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine TOTAL battteries.
Use of non-genuine batteries, or batteries that
have been altered, may result in the battery bursting
also void the TOTAL warranty for the TOTAL tool and
charger.
TOTAL
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
and result in damage to the tool and battery cartridge
and a personal injury.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
cartridge. Failure to hold the tool and the battery
Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
Ź1. Button 2. Battery cartridge
2
1


1
2
2
Indicating the remaining battery
capacity
Ź1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for few seconds.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
>80%
30% to 80%
<30%
Indicator lamps Remaining
capacity
Lighted Off
Tool / battery protection system
The tool is equipped with a tool/battery protection sys-
tem. This system automatically cuts off power to the
motor to extend tool and battery life. The tool will auto-
matically stop during operation if the tool or battery is
placed under one of the following conditions:
Overload protection
When the battery is operated in a manner that causes
it to draw an abnormally high current, the tool automat-
ically stops without any indication. In this situation, turn
the tool off and stop the application that caused the tool
to become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool/battery is overheated, the tool stops
automatically. In this situation, let the tool/battery cool
before turning the tool on again.
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
NOTE: The tool automatically stops if you keep pull-
ing the switch trigger for about 6 minutes.
Electric brake
This tool is equipped with an electric brake. If the tool
consistently fails to quickly stop after the switch trigger
is released, have the tool serviced at a TOTAL service
center.
Lighting up the front lamp
CAUTION:Do not look in the light or see the
source of light directly.
1
Ź1. Switch trigger
1
Ź1. Lamp


Reversing switch action
CAUTION: Always check the direction of
rotation before operation.
CAUTION: Use the reversing switch only after
the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may dam-
age the tool.
CAUTION: When not operating the tool,
always set the reversing switch lever to the neu-
tral position.
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for coun-
terclockwise rotation.
When the reversing switch lever is in the neutral posi-
tion, the switch trigger cannot be pulled.
Ź1. Hard 2. Soft 3. Button
You can change the impact force in three steps: hard,
soft.
This allows a tightening suitable to the work.
Every time the button is pressed, the number of blows
changes in two steps.
Impact force grade displayed
on panel
Maximum blows Purpose Example of application
High 3,300/min Tightening when force and
speed are desired.
Tightening wood screws,
tightening bolts.
Low 2,000/min Tightening with less force to
avoid screw thread breakage.
Tightening sash screws, tight-
ening small screws such as M6.
NOTE: A mode is available only when the tool rotates clockwise. When rotating counterclockwise in A mode, the
impact force and speed are the same as hard mode.
NOTE: When all lamps on the switch panel go out, the tool is turned off to save the battery power. The impact force
grade can be checked by pulling the switch trigger to the extent that the tool does not operate.
NOTE: While pulling the switch trigger, the impact force grade cannot be changed.
High
Low
Impact force grade displayed
on panel
Maximum blows Application Work
3,300/min
2,000/min
Tightening when force and
speed are desired.
Assembling the steel frame.
adjustment with small diameter
bolt.
Assembling furnitures.
Changing the impact force
1
23
Ź1. Button
1
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !
Ź1. Reversing switch lever
B
A
1
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !
High
Low
Change
only when
running !
Only Clockwise !


ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Selecting correct impact socket
Always use the correct size impact socket for bolts and
nuts. An incorrect size impact socket will result in inac-
curate and inconsistent fastening torque and/or damage
to the bolt or nut.
Installing or removing impact socket
CAUTION: Make sure that the impact socket
and the mounting portion are not damaged before
installing the impact socket.
CAUTION: After inserting the impact socket,
do not use it.
Ź1. Impact socket 2. Square drive
Align the hole in the side of the impact socket with the
detent pin on the square drive and push the impact
socket onto the square drive until it locks into place. Tap
it lightly if required.
To remove the impact socket, simply pull it off.
The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool. To install
the hook, insert it into a groove in the tool housing on
either side and then secure it with a screw. To remove,
loosen the screw and then take it out.
OPERATION
CAUTION: Always insert the battery cartridge
all the way until it locks in place. If you can see the
red indicator on the upper side of the button, it is not
locked completely. Insert it fully until the red indicator
cannot be seen. If not, it may accidentally fall out of the
tool, causing injury to you or someone around you.
the bolt or nut. Turn the tool on and fasten for the proper
fastening time.
Ź1. Groove 2. Hook 3. Screw
3
2
1
Installing hook
1
2


The proper fastening torque may differ depending upon
the kind or size of the bolt, the material of the workpiece
to be fastened, etc. The relation between fastening
Proper fastening torque for standard bolt
0
280
(207)
12
1
2
M20
M16
M16
M20
M12
M12
N•m
(ft•lbs)
240
(177)
200
(148)
160
(118)
120
(89)
80
(59)
40
(30)
1. Fastening time (second) 2. Fastening torque
Proper fastening torque for high tensile bolt
01 2 3
M12H
M14H
M16H
M12H
M14H
M16H
280
(207)
240
(177)
200
(148)
160
(118)
120
(30)
80
(59)
40
(89)
1
2
N•m
(ft•lbs)
1. Fastening time (second) 2. Fastening torque
NOTE: Hold the tool pointed straight at the bolt or nut.
NOTE: Excessive fastening torque may damage the
bolt/nut or impact socket. Before starting your job,
always perform a test operation to determine the
proper fastening time for your bolt or nut.
NOTE: If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for 15 min-
utes before proceeding with a fresh battery cartridge.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
end) will cause a reduction in the fastening torque.
3. Bolt
•
class of bolt are the same, the proper fasten-
ing torque will differ according to the diame-
ter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
of bolt and the bolt length.
4. The use of the universal joint or the extension
bar somewhat reduces the fastening force of the
impact wrench. Compensate by fastening for a
longer period of time.
5. The manner of holding the tool or the material
of driving position to be fastened will affect the
torque.
6. Operating the tool at low speed will cause a reduc-
tion in the fastening torque.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
To maintain product SAFETY and RELIABIL I T Y,
repairs, any other maintenance or adjustment should
be performed by TOTAL Authorized or Factory Service
Centers, always using TOTAL replacement parts.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Impact socket
• Failure to use the correct size impact socket
will cause a reduction in the fastening torque.
•
A worn impact socket (wear on the hex end or square
2

TIWLI2001,UTIWLI2001,TIWLI20010,TIWLI2001E,TIWLI2001S,
TIWLI2001M,TIWLI2001A,TIWLI2001X,TIWLI2001-X
(X stands for 1 to 9) Exploded view
13

TIWLI2001,UTIWLI2001,TIWLI20010,TIWLI2001E,TIWLI2001S,
TIWLI2001M,TIWLI2001A,TIWLI2001X,TIWLI2001-X
(X stands for 1 to 9) Spare part list
No. Part Description Qty
1
2
3
4
5
6
7
No. Part Description Qty
9
8
12
10
11
1
1
1
1
9
Tapping Screw ST3.9*22
Gear Box Assy & Hammer Assy
Stator
Motor Gear
Rotor
F/R Change Lever
Left&Right Shell
Function Panel
Terminal
Controller
Trigger
Tapping Screw ST3.5*16
4
1
1
1
1
1
1
14

20V
LITHIUM-ION IMPACT WRENCH
T0422.V08
MADE IN CHINA
www.totalbusiness.com
TOTAL TOOLS CO., PTE. LTD.
No. 45 Songbei Road, Suzhou Industrial Park, China.

TDLI200215,UTDLI200215
LITHIUM-ION
CORDLESS DRILL
20V

Original Instructions

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follow the warnings and instructions may result in electric shock, fire and/or
serious injury
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The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
 :RUNDUHDVDIHW\
D.HHSZRUNDUHDFOHDQDQGZHOOOLWCluttered and dark areas invite
accidents.
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LQWKHSUHVHQFHRIIODPPDEOHOLTXLGVJDVHVRUGXVW Power tools
create sparks which may ignite the dust or fumes.
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reduce risk of electric shock.
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SLSHVUDGLDWRUVUDQJHVDQGUHIULJHUDWRUVThere is an increased
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entering a power tool will increase the risk of electric shock.
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3

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A moment of inattention while operating power tools may result in
serious personal injury.
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SLFNLQJXSRUFDUU\LQJWKHWRROCarrying power tools with your
finger on the switch or energizing power tools that have the switch on
invites accidents.
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WRRORQA wrench RU a key left attached WRDrotating part of the
power tool may result in personal injury.
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This enables better control of the power tool in unexpected
situations.
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\RXU KDLU FORWKLQJ DQG JORYHV DZD\ IURP PRYLQJ SDUWV /RRVH
clothes, jewellery or long hair can be caught in moving parts.
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XVHG Use of dust collection can reduce dust-related hazards.
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D 'R QRW IRUFH WKH SRZHU WRRO 8VH WKH FRUUHFW SRZHU WRRO IRU \RXU
DSSOLFDWLRQ The correct power tool will do the job better and safer at
the rate for which it was designed.
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Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
F 'LVFRQQHFW WKH SOXJ IURP WKH SRZHU VRXUFH DQGRU WKH EDWWHU\
SDFN IURP WKH SRZHU WRRO EHIRUH PDNLQJ DQ\ DGMXVWPHQWV
FKDQJLQJ DFFHVVRULHV RU VWRULQJ SRZHU WRROV Such preventive
safety measures reduce the risk of starting the power tool accidentally.
4

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RSHUDWH WKH SRZHU WRRO Power tools are dangerous in the hands of
untrained users.
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UHSDLUHGEHIRUHXVH Many accidents are caused by poorly maintained
power tools.
I .HHSFXWWLQJWRROVVKDUSDQGFOHDQProperly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
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ZLWK WKHVH LQVWUXFWLRQV WDNLQJ LQWR DFFRXQWWKH ZRUNLQJ
FRQGLWLRQVDQGWKHZRUNWR EHSHUIRUPHG Use of the power tool for
operations different from those intended could result in a hazardous
situation.
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D 5HFKDUJHRQO\ZLWKWKHFKDUJHUVSHFLILHGE\WKHPDQXIDFWXUHUA
charger that is suitable for one type of battery pack may create a risk of
fire when used with another battery pack.
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Use of any other battery packs may create a risk of injury and fire.
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REMHFWVOLNHSDSHUFOLSVFRLQVNH\VQDLOVVFUHZVRURWKHUVPDOO
PHWDOREMHFWVWKDWFDQPDNHDFRQQHFWLRQIURPRQHWHUPLQDOWR
DQRWKHUShorting the battery terminals together may cause burns or a
fire.
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EDWWHU\DYRLGFRQWDFW,IFRQWDFWDFFLGHQWDOO\RFFXUVIOXVKZLWK
ZDWHU,IOLTXLGFRQWDFWVH\HVDGGLWLRQDOO\VHHNPHGLFDOKHOSLiquid
ejected from the battery may cause irritation or burns.
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Damaged or modified batteries may exhibit unpredictable behaviour
resulting in fire, explosion or risk of injury.
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WHPSHUDWXUHExposure to fire or temperature above 130 °C may cause
explosion.
5