Toyota FJ GSJ10 Quick start guide

2005 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be repro-
duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing: Dec. 22, 2005 01-051222-00
FOREWORD
To assist you in your service activities, this manual explains the main characteristics of the new FJ Cruiser
in particular providing a technical explanation of the construction and operation of new mechanism and new
technology used.
Applicable models: GSJ10, GSJ15 series
This manual is divided into 3 sections.
1. New Model Outline - Explanation of the product to give a general understanding of its features.
2. Technical Description -Technical explanation of the construction and operation of each new system and
component.
3. Appendix - Major technical specifications of the vehicle.
CAUTION, NOTICE, REFERENCE and NOTE are used in the following ways:
CAUTION A potentially hazardous situation which could result in injury if instructions are
ignored.
NOTICE Damage to the vehicle or components may occur if instructions are ignored.
REFERENCE Explains the theory behind mechanisms and techniques.
NOTE Notes or comments not included under the above 3 titles.
For detailed service specifications and repair procedures, refer to the following Repair Manuals:
Manual Name Pub. No.
•2007 FJ Cruiser Repair Manual
•2007 FJ Cruiser Electrical Wiring Diagram RM0240U EM0240U
All information contained herein is the most up-to-date at the time of publication. We reserve the right to
make changes without prior notice.

NEW MODEL OUTLINE
EG-2
EXTERIOR APPEARANCE
0240MO01Z
0240MO02Z

NEW MODEL OUTLINE
MODEL CODE
GSJ15 L - G K F S K A
1 2 3 4 5 6 7 8
BASIC MODEL CODE
1
CODE ENGINE DRIVE TYPE
1
GSJ10
1GR FE
2WD
GSJ15 1GR-FE 4WD
2
STEERING WHEEL POSITION
2
L : Left-Hand Drive
3
MODEL NAME
3
G : FJ CRUISER
4
BODY TYPE
4
K : Access Door Wagon
GEAR SHIFT TYPE
5F : 6-Speed Manual, Floor
A : 5-Speed Automatic, Floor
6
GRADE
6
S : SR
7
ENGINE SPECIFICATION
7
K : DOHC and SFI
8
DESTINATION
8
A : U.S.A. and Canada
MODEL LINE-UP
BODY
DRIVE
TRANSMISSION
DESTINATION ENGINE BODY
TYPE
DRIVE
TYPE
6-Speed Manual 5-Speed Automatic
TYPE
TYPE
RA61F A750E A750F
U.S.A.
1GR FE
Access
Door
2WD - GSJ10L-GKASKA -
U.S.A. and Canada 1GR-FE Door
Wagon 4WD GSJ15L-GKFSKA - GSJ15L-GKASKA

NEW MODEL OUTLINE
EG-4
EXTERIOR
Front View
The headlights and radiator grille evoke an image of the original Land Cruiser FJ-40 series.
The high cabin and rounded design create a modern image.
0240MO03Z
Rear View
The quarter windows that extend partway around the rear of the vehicle and the placement
of the license plate evoke an image of the original Land Cruiser FJ-40 series.
The rear bumper creates a rugged image that suits an off road vehicle.
0240MO04Z

NEW MODEL OUTLINE
Side View
The quarter pillar and over fenders express a sense of individuality and create a dynamic
image.
The black rocker panel area creates a three-dimensional appearance.
The rear access doors create a stylish profile.
0240MO05Z

NEW MODEL OUTLINE
EG-6
Exterior Color
0240MO06Z
(1)
0240MO07Z
(1)
(2) (2)
(8)
(3) (4) (3) (4)
(5) (6) (1) (2)
(7) (7)(9)(8)
Parts Color No. Color Name Parts Color No. Color Name
(1) Roof 058 White (4) Bumper 11CR07 Silver Metallic
1D4 Silver Metallic (5)
Mirror
11CR07 Silver Metallic
211 Black Mica (6)
Mi
rror 11BK10 Black
(2) Body 3P2 Bordeaux Mica (7) Over
Fender 11BK10 Black
()
y
5A3 Yellow (8) Moulding 11BK10 Black
8T6 Blue (9) Door
Handle 11CR07 Silver Metallic
(3) Bumper 11BK10 Black - - - -

NEW MODEL OUTLINE
Tire & Disc Wheel
Tire Size P265/70R17
Disc Wheel
Size 17 ×7 1/2J
Di
sc
Wh
ee
l
Material Steel Aluminum
P. C. D.* mm (in.) 139.7 (5.5) 139.7 (5.5)
Off Set mm (in.) 15 (0.6)
Wheel Design
0240MO08C 0240MO09C
Equipment Standard Option
*: P.C.D. (Pitch Circle Diameter)

NEW MODEL OUTLINE
EG-8
INTERIOR
The flexible cabin space and functional design give a modern rugged image to the interior.
The instrument panel has a distinct design that creates an image of two pipes.
The door trim panel has a straight arm rest and pipe-shaped door grip, providing both a
dynamic image and usability.
0240MO10Z
0240MO11Z

NEW MODEL OUTLINE
Interior Color
0240MO12Z
(1)
(1)
(2)
(2)
(1) (2)
Color No. Color Name Color No. Color Name
(1) 21SV31 Silver Metallic 3P2 Bordeaux Mica
(2)
1D4 Silver Metallic (2) 5A3 Yellow
(2) 211 Black Mica
()
8T6 Blue

NEW MODEL OUTLINE
EG-10
Combination Meter
The tachometer and the three (engine coolant, fuel, voltage) gauges are arranged to create
a sense of individuality.
0240MO13Z
4WD models with Automatic Transmission for U.S.A.
4WD models with Manual Transmission for Canada 0240MO14Z
Accessory Meter
The accessory meter with three additional gauges creates a rugged image.
0240MO15Z
Accessory Meter
Inclinometer
Outside Temperature Gauge
Compass Gauge

NEW MODEL OUTLINE
EQUIPMENT
Audio System
The ceiling speaker with exciter creates a space which encompasses the passenger’s body
with a shower of sound.
Three types of audio systems are available:
Audio Head Unit Design Audio System Equipment
0240MO16C
AM/FM Tuner
In-dash CD
Audio Head Unit: FUJITSU TEN
6-Speaker
Standard
AM/FM Tuner
In-dash 6-CD Changer
Audio Head Unit: FUJITSU TEN
8-Speaker
Option
0240MO17C
AM/FM Tuner
In-dash 6-CD Changer
Audio Head Unit: FUJITSU TEN
9-Speaker
Option
An AUX input jack is provided as an input terminal for a portable audio device.
A sub-woofer ON/OFF switch, which allows the user to turn the deep bass of the subwoofer
on and off, is provided.
0240MO18Z

NEW MODEL OUTLINE
EG-12
Speaker Layout
0240MO19C
Head Unit
Box Woofer
12
1
2
4
3
3
5
Speaker Specification
S
p
eaker Specification
Eq ipment
Speaker
(Maker) Caliber Impedance Input Rating
E
qu
i
pment
(1) Full Range (PANASONIC) 15 ×23 cm
(6 ×9 in.) 4 Ω20 W Standard
(2) Tweeter (FUJITSU TEN) 6.5 cm (2.6 in.) 8 Ω9 W Standard
(3) Tweeter (FUJITSU TEN) 6.5 cm (2.6 in.) 8 Ω9 W Option
(4) Ceiling Speaker with Exciter
(FUJITSU TEN) -4 Ω20 W Standard
(5) Sub-woofer (FUJITSU TEN) 20 cm (8 in.) 2/1.9 Ω60 W Option*
*: 9-speaker system only.

NEW MODEL OUTLINE
Ceiling Speaker with Exciter
The ceiling speaker with exciter utilizes the roof headlining as a diaphragm. This speaker has
the following features:
The exciter is mounted on the roof headlining. This helps create a better soundscape which
otherwise cannot be provided only by the door speakers mounted in lower positions. This
widens the top of the soundscape and creates a natural acoustic space.
The ceiling speaker with exciter has become thinner and lighter due to the adoption of the
NXTflat panel speaker technology.
NXT: NXT is a trademark or registered trademark of New Transducers Limited in the UK.
0240MO20C
Ceiling Speaker with Exciter Conventional Speaker
Intuitive Parking Assist System
The Intuitive parking assist system informs the driver of the approx. distance between the
sensors and the obstacles relative to the vehicle by sounding a clearance warning buzzer.
0240MO21C
(1)
*: The maximum detection range will vary depending on the type of obstacles.
Rear Bumper End
(1): Approx. 110 cm (43.3 in.) to 150 cm (59.1 in)*
(2): Approx. 160 cm (63.0 in.)
(3): Approx. 50 cm (19.7 in.)
(4): Approx. 20 cm (7.9 in.)
(5): Approx. 40 cm (15.7 in.)
Detection Area
(2)
(4)
(5)
(3)

NEW MODEL OUTLINE
EG-14
Power Outlet Socket
In order to meet multi-purpose outdoor needs, an AC 115 V 400 W power outlet socket is
available in the right-hand deck.
In order to protect the vehicle, the output of the power outlet socket is limited to 100 W
while the vehicle is running.
0240MO23C
Power Outlet Socket
Seat
A water repellant and waterproof fabric is used for the seat surface to allow easy wipe-down
of dirt and water. The fabric uses a urethane film to prevent dampness.
The urethane film allows the seat to “breath”, while also preventing water from soaking in.
0240MO34C
Adhesive
Inner Fabric
Urethane Film (Waterproof, Breathable)
Fabric
Surface (Water Repellant, Waterproof)
: Water Repellant and Waterproof Fabric
Fabric Cross Section
Laminate (Slab Urethane)

NEW MODEL OUTLINE
Glass
0240MO22Z
Back Window
Quarter
Access Door
Front Door
Windshield
Glass Portion Color Glass Type Ultraviolet
Reduction Rate Visible Light Penetration Rate Equipment
Windshield Green Laminated 100 % 75 % Standard
Front Door Green Tempered & UV Cut 90 % 70 % Standard
Access Door
Green Tempered & UV Cut 90 % 75 % Standard
Access Door Glay Tempered & Privacy 95 % 20 % Option
Quarter
Green Tempered & UV Cut 90 % 75 % Standard
Quarter Glay Tempered & Privacy 95 % 20 % Option
Back Window
Green Tempered & UV Cut 90 % 70 % Standard
B
ac
k
Wi
n
d
ow Glay Tempered & Privacy 95 % 10 % Option

NEW MODEL OUTLINE
EG-16
PERFORMANCE
Power Train
1GR-FE Engine
0240MO25Z0240MO24Z
No. of Cyls. & Arrangement 6-Cylinder, V-Type
Valve Mechanism 24-Valve DOHC with VVT-i
Fuel System SFI
Displacement 3956 cm3(241.4 cu. in.)
Max. Output* 178 kW @ 5200 rpm
(239 HP @ 5200 rpm)
Max. Torque* 377 N⋅m @ 3700 rpm
(278 ft⋅lbf @ 3700 rpm)
*: Maximum output and torque rating is determined by revised SAE J1349 standard. For detail,
refer to “Major Technical Specifications”.

NEW MODEL OUTLINE
Transmission
Manual Automatic
Type RA61F A750E A750F
Combination with Engine 1GR-FE (4WD) 1GR-FE (2WD) 1GR-FE (4WD)
Combination with Transfer VF4B (Full-time) -VF2A (Part-time)
1st 4.171 3.520 3.520
2nd 2.190 2.042 2.042
3rd 1.488 1.400 1.400
Gear Ratio 4th 1.193 1.000 1.000
5th 1.000 0.716 0.716
6th 0.799 - -
Reverse 3.607 3.224 3.224
0240CH73C
RA61F Manual Transmission
A750F Automatic Transmission
A750E Automatic Transmission
276PD06
0240CH74C

NEW MODEL OUTLINE
EG-18
Transfer (4WD Models)
Type VF2A (Part-time) VF4B (Full-time)
Combination with Transmission A750F AT RA61F MT
Gear Ratio
H2/H and H4/HL 1.000 1.000
Gear Ratio L4/LL 2.566 2.566
Center Differential Type - TORSEN*1LSD
A.D.D.*2With -
*1: TORSEN is JTEKT CORPORATION’s registered trademark.
*2: Automatic Disconnecting Differential
0240MO26C
VF2A (Part-time) Shift Pattern
0240MO35C
233CH24
VF4B (Full-time) Shift Pattern
233CH23

NEW MODEL OUTLINE
Chassis
Suspension
Front Suspension Type Double Wishbone Type Independent Suspension
Rear Suspension Type 4-link Coil Spring with Lateral Rod Type Suspension
0240MO27Z
Steering
Type Hydraulic Power Steering
Brake
Model 2WD 4WD (MT) 4WD (AT)
Front Type Ventilated Disc Ventilated Disc Ventilated Disc
Front
Brake Rotor Size 319 (12.6) mm (in.) 319 (12.6) mm (in.) 319 (12.6) mm (in.)
Rear Type Ventilated Disc Ventilated Disc Ventilated Disc
Rear
Brake Rotor Size 312 (12.3) mm (in.) 312 (12.3) mm (in.) 312 (12.3) mm (in.)
Brake Booster Hydraulic Hydraulic Hydraulic
Brake
Control
System
Standard ABS with EBD, Brake
Assist, TRAC, AUTO
LSD, VSC ABS with EBD, Brake
Assist, TRAC, VSC ABS with EBD, Brake Assist, TRAC, VSC
System Option - A-TRAC* A-TRAC*
*: A-TRAC option includes a rear differential lock.

NEW MODEL OUTLINE
EG-20
SAFETY
SRS Airbag System
The SRS (Supplemental Restraint System) driver and front passenger airbags are used to
help reduce shocks to the head and chest of the driver in the event of frontal impact collision
and as supplements to the seat belts.
The deployment force of the SRS driver and front passenger airbags is optimally controlled
in dual-stages, in response to the following information:
0240MO32Z
SRS Front Passenger Airbag
SRS Driver Airbag
The SRS side and curtain shield airbags are used to help reduce shocks to the head and
chest of the driver, front passenger, and rear outer passenger in the event of side impact
collision.
0240MO33Z
SRS Curtain Shield Airbag
SRS Side Airbag