Trane TDX060R936V User manual

Downflow/Horizontal
Two-stage Condensing
Gas-Fired Furnace
XL 90
TDX060,080,100,120R-V
Direct Vent with Variable Speed Inducer
PUB. NO. 22-1706-01-0400 (EN)

©American Standard Inc. 2000 2 22-1706-01-0400 (EN)
General
Features
Natural Gas Models
Central heating furnace designs are
certified by the American Gas Association
for both natural and L.P. gas. Limit setting
and rating data were established and
approved under standard rating
conditions using American National
Standards Institute standards.
Safe Operation
The Integrated System Control has solid
state devices, which continuously monitor
for presence of flame, when the system
is in the heating mode of operation. Dual
solenoid combination gas valve and
regulator provide extra safety.
Quick Heating
Durable, cycle tested, heavy gauge
aluminized steel heat exchanger
quickly transfers heat to provide warm
conditioned air to the structure. Low
energy power vent blower, to increase
efficiency and provide a positive dis-
charge of gas fumes to the outside.
Burners
Multi-port In-shot burners will give years
of quiet and efficient service. All models
can be converted to L.P. gas without
changing burners.
Integrated System Control
Exclusively designed operational
program provides total control of furnace
limit sensors, blowers, gas valve, flame
control and includes self diagnostics for
ease of service. Also contains connec-
tion points for E.A.C./humidifier.
Condensate Drain
Built-in trap which can drain from either
side when the furnace is installed upflow.
Air Delivery
The variable speed, direct drive blower
motor, has sufficient airflow for most
heating and cooling requirements, will
switch from heating to cooling speeds on
demand from room thermostat. The
blower door safety switch will prevent or
terminate furnace operation when the
blower door is removed.
Secondary Heat Exchanger
The XL 90 has a special type 29-4C™
stainless steel secondary heat ex-
changer to reclaim heat from flue gases
which would normally be lost outside.
Styling
Heavy gauge steel and “wrap-around”
cabinet construction is used in the
cabinet with baked-on enamel finish for
strength and beauty. The heat exchanger
section of the cabinet is completely lined
with foil faced fiberglass insulation. This
results in quiet and efficient operation
due to the excellent acoustical and
insulating qualities of fiberglass. Built-in
bottom pan and alternate bottom, left or
right side return air connection provision.
Features And General Operation
The XL 90 High Efficiency Gas Furnaces
employ an Adaptive Silicon Nitride Hot
Surface Ignition system, which elimi-
nates the waste of a constant burning
pilot. The integrated system control lights
the main burners upon a demand for
heat from the room thermostat. Complete
front service access.
a. Low energy power venter.
b. Vent proving pressure switch.

22-1706-01-0400 (EN) 3
Contents
Feature Summary 2
Features and Benefits 4
Standard Equipment 4
Optional Equipment 5
General Data 6
TDX060R936V 6
TDX080R942V 6
TDX100R948V 6
TDX120R960V 6
Performance Data 7
Electrical Data 9
Field Wiring 10
Dimensions 14

4 22-1706-01-0400 (EN)
Features and
Benefits
• Direct or nondirect vent application
• Convertible to horizontal on left side
• Power supply 115/1/60
• 2-stage gas valve
• Variable speed inducer motor
• Adaptive Silicon Nitride hot surface
igniter
• Integrated system control
• Heavy gauge aluminized steel heat
exchanger
• Blower door safety switch
• Multi-port In-shot burners
• Alternate bottom/left/right return air in
vertical position
• Slide-out blower assembly
• Direct drive, 4 speed motors
• Adjustable fan off times
• Single pipe venting
• Cleanable high velocity filters
• Heavy gauge reinforced wrap-around
steel cabinet
• Super quiet performance
• Complete front service access
• Optional L.P. conversion kit
• Left/right gas connection
•Limited lifetime warranty on primary
and secondary heat exchangers to
original owner
•One-year parts warranty
•Three-year warranty on integrated
control and hot surface igniter
XL 90 STANDARD EQUIPMENT

22-1706-01-0400 (EN) 5
Features and
Benefits
XL 90 OPTIONAL EQUIPMENT
Thermostat, Mechanical 2-Stage Heating/1-Stage Cooling .................................................................................... BAYSTAT241 [ ]
Thermostat, Mechanical Heating Only With Fan Switch ........................................................................................... BAYSTAT303 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) ............................................................................... AY28X092 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Vertically) ............................................................................... BAYSTAT305 [ ]
Thermostat, Electronic Programmable 2-Stage Heating/2-Stage Cooling ............................................................BAYSTAT302B [ ]
Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling .............................................................. BAYSTAT300 [ ]
Propane Conversion Kit ....................................................................................................................................... BAYLPKT210A [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (17-1/2" Wide Gas Furnace) ..................................................... TFE175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (21" Wide Gas Furnace) ........................................................... TFE210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Super Efficiency (24-1/2" Wide Gas Furnace) ..................................................... TFE245A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ....................................................... TFM175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) ............................................................. TFM210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ....................................................... TFM245A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace) ................................................ TFP175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ...................................................... TFP210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace) ................................................ TFP245A9FR0 [ ]
Coil Enclosure (17-1/2" Wide Cabinets) ................................................................................................................. BAYCLE1700 [ ]
Coil Enclosure (21" Wide Cabinets) ....................................................................................................................... BAYCLE2100 [ ]
Coil Enclosure (24-1/2" Wide Cabinets) ................................................................................................................. BAYCLE2400 [ ]
Downflow Subbase ................................................................................................................................................ BAYBASE205 [ ]
High Altitude Switch (060) ...................................................................................................................................... BAYHALT245 [ ]
High Altitude Switch (080,100) ............................................................................................................................... BAYHALT246 [ ]
High Altitude Switch (120) ...................................................................................................................................... BAYHALT247 [ ]
Concentric Vent Termination ................................................................................................................................ BAYVENT100A [ ]
Sidewall Vent Termination .................................................................................................................................... BAYVENT200B [ ]
Manufactured/Mobile Home Kit ...........................................................................................................................BAYMFGH100A [ ]

6 22-1706-01-0400 (EN)
General
Data
TDX-R-V PRODUCT SPECIFICATIONS1
1Central Furnace heating designs are certified by the American Gas Association Inc. Laboratories.
2Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet; Ratings should be reduced at the rate of 4% for each 1000 feet above sea level.
3Based on U.S. Government Standard Tests.
4The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
MODEL
RATINGS 2
1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3
2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3
AFUE (ICS)
Temp. Rise (Min.-Max.) °F.
BLOWER DRIVE
Dia.-Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts/Ph/Hz
COMBUSTION FAN - TYPE
Drive - No. Speeds
Motor HP - RPM
Volts/Ph/Hz
FL Amps
FILTER —Furnished?
Type Recommended
Filter (No.-Size-Thk.)
VENT —Size (In.)
HEAT EXCHANGER
Type-Fired
-Unfired
Gauge (Fired)
ORIFICES —Main
Nat. Gas. Qty. —Drill Size
L.P. Gas Qty. —Drill Size
GAS VALVE
DIRECT IGNITION DEVICE
Type
BURNERS —Type
Number
POWER CONN. —V/Ph/Hz 4
Ampacity (In Amps)
Fuse Size —Max. (Amps)
PIPE CONN. SIZE (IN.)
DUCT CONN.
DIMENSIONS
Crated (In.)
Uncrated
WEIGHT
Shipping (Lbs.)/Net (Lbs.)
TDX060R936V
39000
36000
60000
55000
92.0
35 - 65
DIRECT
10 x 8
1
4
SEE FAN PERF. TABLE
1/3
1075
115/1/60
CENTRIFUGAL
DIRECT - VARIABLE
1/15 - 5000
115/1/60
1.1
YES
HIGH VELOCITY
2 - 14 X 20 X 1
2 ROUND
ALUMINIZED STEEL TYPE 1
20
3 - 45
3 - 56
REDUNDANT - TWO STAGE
HOT SURFACE IGNITER
IN-SHOT
4
115/1/60
9.1
15
0.50
SEE OUTLINE DRAWING
H X W X D
41-3/4 X 19-1/2 X 30-1/2
SEE OUTLINE DRAWING
155/145
TDX080R942V
52000
48000
80000
74000
92.5
35 - 65
DIRECT
11 x 8
1
4
SEE FAN PERF. TABLE
1/2
1075
115/1/60
CENTRIFUGAL
DIRECT - VARIABLE
1/15 - 5000
115/1/60
1.1
YES
HIGH VELOCITY
2 - 14 X 20 X 1
2 ROUND
ALUMINIZED STEEL TYPE 1
20
4 - 45
4 - 56
REDUNDANT - TWO STAGE
HOT SURFACE IGNITER
IN-SHOT
4
115/1/60
11.4
15
0.50
SEE OUTLINE DRAWING
H X W X D
41-3/4 X 19-1/2 X 30-1/2
SEE OUTLINE DRAWING
168/158
TDX100R948V
65000
60000
100000
93000
93.0
45 - 75
DIRECT
11 x 10
1
4
SEE FAN PERF. TABLE
1/2
1075
115/1/60
CENTRIFUGAL
DIRECT - VARIABLE
1/15 - 5000
115/1/60
1.1
YES
HIGH VELOCITY
2 - 16 X 20 X 1
2 ROUND
ALUMINIZED STEEL TYPE 1
20
5 - 45
5 - 56
REDUNDANT - TWO STAGE
HOT SURFACE IGNITER
IN-SHOT
5
115/1/60
12.5
15
0.50
SEE OUTLINE DRAWING
H X W X D
41-3/4 X 23 X 30-1/2
SEE OUTLINE DRAWING
185/175
TDX120R960V
78000
72000
120000
111000
92.5
45 - 75
DIRECT
11 x 10
1
4
SEE FAN PERF. TABLE
3/4
1075
115/1/60
CENTRIFUGAL
DIRECT - VARIABLE
1/15 - 5000
115/1/60
1.1
YES
HIGH VELOCITY
2 - 16 X 20 X 1
3 ROUND
ALUMINIZED STEEL TYPE 1
20
6 - 45
6 - 56
REDUNDANT - TWO STAGE
HOT SURFACE IGNITER
IN-SHOT
6
115/1/60
12.9
15
0.50
SEE OUTLINE DRAWING
H X W X D
41-3/4 X 26-1/2 X 30-1/2
SEE OUTLINE DRAWING
206/196

22-1706-01-0400 (EN) 7
Performance
Data
TDX-R-V
FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)
MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
TDX060R936V
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1487
1342
1181
877
1425
1291
1147
863
1362
1240
1113
849
1286
1182
1061
820
1209
1124
1009
791
1125
1047
943
739
1040
989
877
686
935
869
779
612
830
769
681
537
TDX080R942V
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1547
1487
1388
1263
1498
1436
1348
1234
1445
1382
1302
1196
1386
1325
1249
1150
1323
1265
1191
1095
1254
1202
1126
1032
1180
1137
1056
960
1101
1069
979
879
1016
998
896
790
TDX100R948V
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1892
1779
1630
1444
1827
1726
1587
1416
1762
1672
1544
1388
1688
1605
1485
1348
1614
1538
1426
1308
1531
1460
1362
1246
1448
1381
1297
1184
1354
1291
1208
1108
1260
1200
1119
1032
TDX120R960V
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
2213
2057
1765
1468
2138
2000
1733
1452
2062
1943
1700
1435
2001
1883
1652
1409
1939
1822
1603
1382
1863
1752
1552
1336
1786
1681
1500
1290
1706
1595
1424
1225
1625
1508
1347
1159

8 22-1706-01-0400 (EN)
Performance
Data
VENT LENGTH TABLE
ALTITUDE MAXIMUM TOTAL EQUIVALENT LENGTH IN FEET
FOR VENT AND INLET AIR (SEE NOTES)
0-7,000 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE
TDX060R936V 200 200 200
TDX080R942V 50 120 200
TDX100R948V Not Allowed 60 200
TDX120R960V Not Allowed Not Allowed 200
7,000-9,500 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE
TDX060R936V 100 100 100
TDX080R942V 25 60 100
TDX100R948V Not Allowed 30 100
TDX120R960V Not Allowed Not Allowed 100
9,500-12,000 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE
TDX060R936V 50 50 50
TDX080R942V Not Allowed 30 50
TDX100R948V Not Allowed Not Allowed 50
TDX120R960V Not Allowed Not Allowed 50
NOTES:
1. Minimum vent length for all models: 3' horizontal and vertical.
2. DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET (Except adapters at
the top of the furnace).
3. MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED! THE LENGTH SHOWN IS NOT A COMBINED TOTAL, IT IS THE
MAXIMUM LENGTH OF EACH (Vent or Inlet air pipes).
4. One SHORT radius 90°elbow is equivalent to 10' of 3" pipe and one LONG radius elbow is equivalent to 6' of 3" pipe. One
90°elbow is equivalent to 7½' of 2½" pipe or 5' of 2" pipe. Two 45°elbows equal one 90°elbow.
5. The termination tee or bend must be included in the total number of elbows. If the BAYVENT100A termination kit is used, the
equivalent length of pipe is 5 feet. BAYVENT200A/B equivalent length is 0 feet.
6. Pipe adapters are field supplied (except 120).

22-1706-01-0400 (EN) 9
Electrical
Data
SCHEMATIC DIAGRAMS FOR GAS FURNACES
LEGEND
From Dwg. 21D341250 P02
TDX060,080,100,120R-V

10 22-1706-01-0400 (EN)
Field
Wiring
From Dwg. 21B341333 Rev. 0
From Dwg. 21B341332 Rev. 0
FIELD WIRING DIAGRAM FOR 2 STAGE HEATING THERMOSTAT
FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING

22-1706-01-0400 (EN) 11
Field
Wiring
From Dwg. 21B341335 Rev. 0
From Dwg. 21B341334 Rev. 0
FIELD WIRING DIAGRAM FOR 2 STAGE HEATING SINGLE STAGE COOLING
(OUTDOOR SECTION WITHOUT TRANSFORMER)
FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING/COOLING
(OUTDOOR SECTION WITHOUT TRANSFORMER)

12 22-1706-01-0400 (EN)
Twinning
Field Wiring
From Dwg. 21B341337 Rev. 0
Twinning Connection Diagram
For Twinning UX/DX-R Furnaces - 2 Stage Heat / 2 Stage Cooling Thermostat
From Dwg. 21B341338 Rev. 0
Twinning Connection Diagram
For Twinning UX/DX-R Furnaces - 2 Stage Heat / 1 Stage Cooling Thermostat

22-1706-01-0400 (EN) 13
Twinning Connection Diagram
For Twinning UX/DX-R Furnaces - 1 Stage Heat / 1 Stage Cooling Thermostat
From Dwg. 21B341336 Rev. 0
Twinning
Field Wiring

14 22-1706-01-0400 (EN)
Dimensions
TDX-R-V OUTLINE DRAWING
(ALLDIMENSIONSAREININCHES)
From Dwg. 21C340762 Rev. 3
Notes:
1. TDX100R960V requires 2-1/2" or 3" and TDX120R960V
requires a 3" diameter vent pipe.
2. Clearance required at top of plenum is 1"
MODEL A B C D E F
TDX060R936V
TDX080R942V 17-1/2" 2-1/4" 16-1/4" 16" 7-1/2" 2"
TDX100R948V 21" 2-1/2" 19-3/4" 19-1/2" 9" 3"
TDX120R960V 24-1/2" 2-15/16" 23-1/4" 23" 10" 3"

22-1706-01-0400 (EN) 15
Notes

The Trane Company
Unitary Products Group
6200 Troup Highway
Tyler, TX 75707-9010
www.trane.com
An American Standard Company
P.I.
Since The Trane Company has a policy of continuous product and product data improvement, it reserves the
right to change design and specifications without notice.