Trane XV95 Owner's manual

Contents
Safety Section 1
General Information 3
To Start the Furnace 4
Proper Maintenance 6
The Problem Solver 8
Regular Dealer Maintenance 9
Warranty 11
▲WARNING
!
EXPLOSION HAZARD
DO NOT USE THIS UNIT IF ANY PART HAS BEEN UN-
DER WATER. A FLOOD DAMAGED UNIT IS EXTREME-
LY DANGEROUS. ATTEMPTS TO USE THE FURNACE
CAN RESULT IN FIRE OR EXPLOSION. A QUALIFIED
SERVICE AGENCY SHOULD BE CONTACTED TO IN-
SPECT THE FURNACE AND TO REPLACE ALL GAS
CONTROLS, CONTROL SYSTEM PARTS, ELECTRICAL
PARTS THAT HAVE BEEN WET OR THE FURNACE IF
DEEMED NECESSARY.
FAILURE TO FOLLOW THIS WARNING COULD RESULT
IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲WARNING
!
EXPLOSION HAZARD
IN THE EVENT THAT ELECTRICAL, FUEL OR MECHANI-
CAL FAILURES OCCUR, SHUT OFF THE GAS SUPPLY
AT THE MANUAL GAS SHUT OFF VALVE, LOCATED
ON THE SUPPLY GAS PIPING COMING INTO THE FUR-
NACE, BEFORE TURNING OFF THE ELECTRICAL POW-
ER TO THE FURNACE. CONTACT SERVICER.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲WARNING
!
FIRE OR EXPLOSION HAZARD
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
— Do NOT store or use gasoline or other
flammable vapors and liquids or combustible
materials in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier,
call the fire department.
— DO NOT RELY ON SMELL ALONE TO DETECT
LEAKS. DUE TO VARIOUS FACTORS, YOU MAY
NOT BE ABLE TO SMELL FUEL GASES.
• U.L. recognized fuel gas and CO detectors are
recommended in all applications, and their
installation should be in accordance with the
manufacturer's recommendations and/or local
laws, rules, regulations, or customs.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Condensing Gas Furnaces
Fan Assisted Combustion System
Upflow/ Horizontal and Downflow/ Horizontal
User’s Information Guide
SAFETY SECTION
IMPORTANT: Users MUST read all instructions in the manual. All manuals MUST be kept for future reference.
Safety signal words are used to designate a degree
or level of seriousness associated with a particular
hazard. The signal words for safety markings are
WARNING and CAUTION.
a. WARNING indicates a potentially hazardous situa-
tion which, if not avoided, could result in death or
serious injury.
b. CAUTION indicates a potentially hazardous situa-
tion which, if not avoided, may result in minor or
moderate injury. It is also used to alert against
unsafe practices and hazards involving only prop-
erty damage.
Available in French Canadian (FC)
▲
WARNING
!
CARBON MONOXIDE POISONING HAZARD
FAILURE TO FOLLOW THE INSTALLATION AND OPER-
ATION INSTRUCTIONS FOR THE VENTING SYSTEM’S
OPERATION COULD RESULT IN CARBON MONOXIDE
POISONING OR DEATH.
32-5035-16

© 2012 Trane 32-5035-16
User’s Information
▲WARNING
!
SAFETY HAZARD
BODILY INJURY CAN RESULT FROM HIGH VOLTAGE
ELECTRICAL COMPONENTS, FAST MOVING FANS,
AND COMBUSTIBLE GAS. DURING INSTALLATION
AND SERVICING, THE ELECTRICAL SUPPLY MUST BE
DISCONNECTED AND THE MAIN GAS VALVE MUST
BE TURNED OFF.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲WARNING
!
BURN HAZARD
DO NOT ATTEMPT TO MANUALLY LIGHT THE FUR-
NACE. SEE LIGHTING INSTRUCTIONS ON PAGE 4.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲CAUTION
!
The furnace is equipped with a blocked vent shut-off
system. When the furnace vent is blocked, a pressure
switch will shut off the furnace. Call a qualified ser-
vicer.
▲WARNING
!
The following warning complies with State of California law, Proposition 65.
THIS PRODUCT CONTAINS FIBERGLASS WOOL INSULATION!
Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation.
Glasswool fibers may also cause respiratory, skin, or eye irritation.
PRECAUTIONARY MEASURES
●Avoid breathing fiberglass dust.
●Use a NIOSH approved dust/mist respirator.
●Avoid contact with the skin or eyes. Wear long-
sleeved,
loose-fitting clothing, gloves, and eye protection.
●Wash clothes separately from other clothing: rinse
washer thoroughly.
●Operations such as sawing, blowing, tear-out, and
spraying may generate fiber concentrations requiring
additional respiratory protection. Use the appropriate
NIOSH approved respirator in these situations.
FIRST AID MEASURES
Eye Contact – Flush eyes with water to remove dust.
If symptoms persist, seek medical
attention.
Skin Contact – Wash affected areas gently with soap
and warm water after handling.
▲WARNING
!
SAFETY HAZARD
IMPROPER INSTALLATION, ADJUSTMENT, ALTERA-
TION, SERVICE OR MAINTENANCE CAN CAUSE
INJURY OR PROPERTY DAMAGE. SEE REGULAR
MAINTENANCE ON PAGE 9 FOR ANNUAL GENERAL
INSPECTION. FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN PROP-
ERTY DAMAGE, PERSONAL INJURY OR DEATH.
▲
WARNING
!
EXPLOSION HAZARD
SHOULD OVERHEATING OCCUR, OR THE GAS SUP-
PLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS
VALVE TO THE FURNACE BEFORE SHUTTING OFF THE
ELECTRICAL SUPPLY.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲WARNING
!
EXPLOSION HAZARD
PROPANE GAS IS HEAVIER THAN AIR AND MAY
COLLECT IN ANY LOW AREAS OR CONFINED
SPACES. IN ADDITION, ODORANT FADE MAY MAKE
THE GAS UNDETECTABLE EXCEPT WITH A WARNING
DEVICE. IF THE GAS FURNACE IS INSTALLED IN A
BASEMENT, AN EXCAVATED AREA OR A CONFINED
SPACE, IT IS STRONGLY RECOMMENDED TO
CONTACT A GAS SUPPLIER TO INSTALL A GAS
DETECTING WARNING DEVICE IN CASE OF A GAS
LEAK. THE MANUFACTURER OF YOUR FURNACE
DOES NOT TEST ANY DETECTORS AND MAKES NO
REPRESENTATIONS REGARDING ANY BRAND OR
TYPE OF DETECTOR.
▲CAUTION
!
Never operate your unit for either heating or cooling
with filters removed.
▲CAUTION
!
Safety Hazard
Sharp Edge Hazard. Be careful of sharp edges on
equipment or any cuts made on sheet metal while in-
stalling or servicing. Personal injury may result.

32-5035-16 3
User’s Information
▲CAUTION
!
The combustion air for your furnace must be fresh un-
contaminated air. Paints, varnishes, laundry bleaches,
detergents, many household cleaners, water softening
salts, adhesives, and all such products release fumes
containing compounds which could lead to early heat
exchanger and vent system deterioration. Do NOT
store these types of products near your furnace.
▲CAUTION
!
For horizontally vented furnaces, the vent and inlet
terminals must be located at least 12 inches minimum
(18 inches in Canada) above normally expected snow
accumulation level.
▲WARNING
!
ELECTRIC SHOCK HAZARD
THESE SERVICING INSTRUCTIONS ARE FOR USE
BY QUALIFIED PERSONNEL ONLY. TO REDUCE THE
RISK OF ELECTRIC SHOCK, DO NOT PERFORM ANY
SERVICING OTHER THAN THAT CONTAINED IN THESE
OPERATING INSTRUCTIONS UNLESS YOU ARE
QUALIFIED TO DO SO.
FAILURE TO FOLLOW THIS WARNING COULD RESULT
IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲WARNING
!
CARBON MONOXIDE HAZARD
FOR PROPER AND SAFE OPERATION OF THE FUR-
NACE, AIR FOR COMBUSTION AND VENTILATION
MUST BE PROVIDED. DO NOT BLOCK OR OBSTRUCT
AIR OPENINGS ON THE FURNACE, AIR OPENINGS TO
THE AREA IN WHICH THE FURNACE IS INSTALLED, OR
THE SPACE AROUND THE FURNACE.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲CAUTION
!
If the furnace is shut down during the cold weather
months, provisions must be taken to prevent freeze-up
of all water pipes and water receptacles.
▲CAUTION
!
Do NOT touch igniter. It is extremely hot.
▲CAUTION
!
The furnace area must be kept clear and free of com-
bustible materials, gasoline, and other flammable
vapors and liquids.
▲CAUTION
!
Insulating materials may be combustible. The furnace
must be kept free and clear from insulating material.
Examine the area around the furnace for insulation
after installation or when insulation is added.
IMPORTANT FACTS
The flow of combustion and ventilating air must not
be obstructed from reaching the furnace. Air openings
provided in the casing of the furnace must be kept free
of obstructions which would restrict airflow, thereby af-
fecting efficiency and safe operation of your furnace.
Also, air openings provided to the area in which the fur-
nace is installed and the space around the furnace shall
not be blocked or obstructed. Keep this in mind should
you choose to remodel the area which contains your fur-
nace. If additional insulation is added after the furnace
is installed, the area around the furnace must be in-
spected to ensure it is free and clear of insulation. If this
furnace is installed in an attic or other insulated space
it must be kept free and clear of all insulating materials
as some insulating materials are combustible.
Furnaces must have air for proper performance. There
must be a free flow of fresh air sufficient for efficient
combustion and safe ventilation of your furnace.
Never store gasoline, combustible materials, or
other flammable liquids or vapors near your fur-
nace.
Carbon monoxide, fire or smoke can cause serious bodi-
ly injury, death, and/or property damage.
A variety of potential sources of carbon monoxide can
be found in a building or dwelling such as gas-fired
clothes dryers, gas cooking stoves, water heaters, fur-
naces and fireplaces. The U.S. Consumer Product Safe-
ty Commission recommends that users of gas-burning
appliances install carbon monoxide detectors as well as
fire and smoke detectors, listed by a nationally recog-
nized agency (e.g. Underwriters Laboratories or Inter-
national Approval Services), to help alert dwelling oc-
cupants of the presence of fire, smoke or unsafe levels
of carbon monoxide.
NOTE: The manufacturer of your furnace does not test
any detectors and makes no representations regarding
any brand or type of detector.
Installing and servicing heating equipment can be
hazardous due to gas and electrical components. Only
trained and qualified personnel should install, repair
or service heating equipment.
Untrained personnel can perform basic maintenance
functions such as cleaning and replacing filters. All
other operations must be performed by trained service
personnel.
Parts and controls of this furnace are unique. Should
service or modification be required, be sure your ser-
vicer uses only factory authorized parts, kits, or acces-
sories for this furnace.
If you experience a problem with the operation of your
furnace, check the “Problem Solver” section of this
manual before you call for a possibly unneeded service
call.
General Information

4 32-5035-16
User’s Information
Lighting instructions.
Your furnace does not use a continuously burning pilot
flame. Therefore, manually lighting your furnace is not
required. Your furnace is equipped with an automatic
ignition system. It uses a hot surface ignition device
that automatically lights the burners each time the
comfort control signals the furnace to start.
▲WARNING
!
BURN HAZARD
DO NOT ATTEMPT TO MANUALLY LIGHT THE FUR-
NACE. FAILURE TO FOLLOW THIS WARNING COULD
RESULT IN PROPERTY DAMAGE, PERSONAL INJURY
OR DEATH.
▲CAUTION
!
If the furnace is shut down during the cold weather
months, provisions must be taken to prevent freeze-up
of all water pipes and water receptacles.
1. Please read all safety information in this book be-
fore operating furnace.
2. Set comfort control to lowest setting. Turn off all
electric power to furnace.
3. Remove the furnace front panel to gain access to
the main gas valve.
4. Turn external main gas shutoff valve or the tog-
gle switch located on the main gas valve inside
the unit to the “OFF” position (see illustration on
this page). If an external main gas shutoff valve
is used, turn to “OFF” position (see illustration
on next page). Allow 5 minutes for any gas within
the unit to escape. LP gas being heavier than air
may require forced ventilation. If you smell gas
STOP! Follow the “What To Do If You Smell
Gas” instructions on the front cover of this
book. If you don’t smell gas, go to next step.
To Start the Furnace
Your furnace will have a switch to turn the gas ON or OFF.
5. Turn the external main gas shutoff valve and the
toggle switch located on the main gas valve inside
the unit to the “ON” position (see illustration on
this page).
6. Replace the furnace front access panel.
7. Turn on main electrical supply and set comfort
control to desired setting. Combustion blower will
start and ignition device will start to heat up. After
approximately 15 seconds main gas valve will open
and burners will ignite.
8. When the comfort control is satisfied, main burn-
ers will extinguish.
9. If main burners fail to ignite turn off the main
electrical supply power or lower the comfort con-
trol setting and wait 5 minutes.
10. Raise the comfort control setting and restore elec-
trical supply power. Repeat steps 6 through 8.
11. If furnace still will not light, turn “OFF” all gas
and electricity to unit and call servicer or gas sup-
plier.
For complete shutdown.
Turn the external main gas shutoff valve and the tog-
gle switch on the main gas valve inside the unit to the
“OFF” position. Disconnect electrical supply to unit.
▲CAUTION
!
Whenever your house is to be vacant, arrange to have
someone inspect your house for proper temperature. If
precautions are not taken, damage could result, such
as frozen water pipes.
Flame Roll-out Device.
All models are equipped with a manual resetting roll-
out switch located near the burners. In case of flame
roll-out, the switch trips automatically shutting off
all flow of gas. The switch must be manually reset by
pressing the red reset button on the top of the switch.
Gas Valve On / Off
Toggle Switch
On/Off Switch

32-5035-16 5
User’s Information
Proper Maintenance Reduces Energy Use
NOTE THE LOCATION OF THE MANUAL MAIN GAS SHUTOFF VALVE FOR YOUR FURNACE.
Have your installer or servicer show you the location if you have any questions.
UPFLOW FURNACE Manual Main Gas Shut-off Valve May Be Located on the Left or Right Side
DOWNFLOW FURNACE Manual Main Gas Shutoff Valve May Be Located on the Right or Left Side
AUTOMATIC GAS VALVE
WITH SHUTOFF
AUTOMATIC GAS VALVE WITH
SHUTOFF
MAIN MANUAL
SHUTOFF
VALVE
HORIZONTAL FURNACE Manual Main Gas Shut-off Valve May Be Located on the Top or Bottom Side

6 32-5035-16
User’s Information
Proper Maintenance
A clean filter saves money.
When the furnace circulates and filters the air in your
home, dust and dirt particles build up on the filter. Ex-
cessive accumulation can block the airflow, forcing the
unit to work harder to maintain desired temperatures.
And the harder your unit has to work, the more energy
it uses. So you pay more any time your system is run-
ning with a dirty filter.
▲CAUTION
!
Never operate your unit for either heating or cooling
with filters removed.
Help ensure top efficiency by cleaning the filter once
a month. Clean it twice a month during seasons when
the unit runs more often.
You can clean the filter with a vacuum, OR you can
wash it with a household detergent.
NOTE: Not all aftermarket filters can be washed with
a household detergent. See the instructions supplied
by the aftermarket filter manufacturer.
How to remove your filter.
▲WARNING
!
ELECTRIC SHOCK HAZARD
DISCONNECT POWER TO UNIT BEFORE REMOVING
BLOWER DOOR. FAILURE TO FOLLOW THIS WARNING
COULD RESULT IN PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
Upflow furnaces use a high velocity type air filter
which may be located within the furnace blower com-
partment in either a BOTTOM or SIDE (left or right)
return air inlet. The filter may be secured with filter
retaining brackets (as shown) or a filter rack.
To clean or replace filters, remove blower access door,
slide the filter from the filter rack or remove the filter
from the retaining brackets. After cleaning, replace the
filter in the same manner, making sure that the filter
is secured in place in both the front and back filter re-
taining brackets, if present, or that the filter is secure-
ly slid all the way into the filter rack. Replace blower
access door. A bottom return air inlet as shown fea-
tures a 17" x 25" x 1" filter in the 17-1/2" wide furnace;
cabinets; a 20" x 25" x 1" filter in the 21" wide models;
and a 24" x 25" x 1" filter in the 24-1/2" wide cabinet.
When replacing your furnace filters, always use a high
velocity type which are the same size as originally sup-
plied. Filters are available from your dealer.
Where disposable filters are used, they must be a high
velocity type which are the same size as originally sup-
plied.
AIR FILTERS
Clean the filter once a month for optimum perfor-
mance. A monthly visual inspection of the furnace
is also recommended. See General Inspection
on page 9, number 1.
NOTE: Filters are NOT included with all Furnaces, how-
ever; the Furnace should never be run without a filter.
Your filter may or may not be framed.
Airflow
UPFLOW
SIDE RETURN
Airflow
UPFLOW
BOTTOM RETURN
Airflow

32-5035-16 7
User’s Information
For vertical UPFLOW ONLY, a left or right return air
inlet as above (left side shown) requires trimming of
the factory supplied filter to 17" x 25" x 1" for both the
21" and 24-1/2" wide furnaces.
Air filters may also be located outside of the furnace
using a SIDE FILTER FRAME.
Upflow/Horizontal Furnace Filters
The Upflow/ Horizontal furnace when installed hori-
zontally requires a horizontal filter kit. The filters may
be located remote to the furnace or in the return air
duct near the furnace. Check with your dealer for the
location of your filters.
An upflow/horizontal furnace in horizontal return air
filter application, as shown, features two 16" x 20" x
1" filters in the 17-1/2", 21" and 24-1/2" wide furnace
cabinets.
To replace filters, remove the filter access door, lift the
filter from the lower bracket and shift the filter to the
side to free the top filter from the bracket and slide the
filters out through the filter access door. After cleaning,
replace the filters in the same manner making sure
that the filters are secured in place in both top and bot-
tom filter brackets. Replace filter access door.
REQUIRED FILTERS - BOTTOM
CABINET WIDTH FILTER QUANTITY & SIZE
17-1/2" 1 - 17" X 25" X 1"
21" 1 - 20" X 25" X 1"
24-1/2" 1 - 24" X 25" X 1"
REQUIRED FILTERS - SIDE **
CABINET WIDTH FILTER QUANTITY & SIZE
17-1/2" 1 - 17" X 25" X 1"
21" 1 - 17" X 25" X 1"
24-1/2" 1 - 17" X 25" X 1"
** ON UPFLOW 5 TON AIRFLOW MODELS, IF THE AIR-
FLOW REQUIREMENT EXCEEDS 1800 CFM, THESE
MODELS WILL REQUIRE FILTERS ON BOTH SIDES OR
1 SIDE AND THE BOTTOM, OR JUST THE BOTTOM
UPFLOW
ONLY
Airflow
DOWNFLOW FILTER
Airflow
UPFLOW/HORIZONTAL WITH FILTER KIT
Airflow
Air filters may also be located outside of the furnace
using a remote filter grille. The filter grille could be in
a hallway, wall, or in the ceiling. Check with your deal-
er for the exact location of your filter and the method
of changing the filters.
UPFLOW (Vertical) FILTER TABLES
Downflow/ Horizontal furnaces are factory supplied
with 2 standard size permanent type air filters which
may be located remote to the furnace or in the return
air duct. Check with your dealer for the location of
your filters.
A downflow/ horizontal furnace return air filter appli-
cation, as shown, features two 14" x 20" x 1" filters in
the 17-1/2" wide furnace cabinets; or two 16" x 20" x 1"
filters in the 21" and 24-1/2" wide furnace cabinets.

8 32-5035-16
User’s Information
The Problem Solver
A furnace is not a household appliance. It is complex
and requires professional maintenance and repair.
Attempts at “do-it-yourself” repairs on an in-warranty
unit may void the remainder of your warranty.
▲WARNING
!
CARBON MONOXIDE POISONING HAZARD
DO NOT ATTEMPT TO CHANGE THE VENTING SYSTEM.
FAILURE TO FOLLOW THE INSTALLATION AND OPER-
ATION INSTRUCTIONS FOR THE VENTING SYSTEM’S
OPERATION COULD RESULT IN CARBON MONOXIDE
POISONING OR DEATH.
Other than performing the simple maintenance rec-
ommended in this manual, you should not attempt to
make any adjustments to your furnace. Your dealer
will be able to take care of any questions or problems
you may have. A periodic inspection of your furnace
should be made by a qualified service agency at the
start of each heating season.
In the event that electrical, fuel, or mechanical failures
occur, immediately turn the gas supply off at the man-
ual gas valve located on the gas pipe leading to the fur-
nace before turning off electrical power to the furnace.
Contact a qualified service agency.
Keep your furnace looking like new for years.
Clean the enamel finish of your furnace with ordi-
nary soap and water. For stubborn grease spots, use
a household detergent. Lacquer thinner or other syn-
thetic solvents may damage the finish.
DOWNFLOW (Vertical) FILTER TABLE
REQUIRED FILTERS - DOWNFLOW
CABINET WIDTH FILTER QUANTITY & SIZE
17-1/2" 2 - 14" X 20" X 1"
21" 2 - 16" X 20" X 1"
24-1/2" 2 - 16" X 20" X 1"
DOWNFLOW/HORIZONTAL FILTER
Airflow
NOTE: Improperly sized vents can cause the formation
of condensate, combustion gas leakage and spillage,
and an inoperable furnace.
Save time and money. Before calling for service, check the following:
Problem Possible Trouble Possible Remedy
No Heating –
Blower does not operate.
Insufficient Heating –
Blower operates continuously.
No Heat – Vent motor is running.
Unusual Noise
1. Thermostat set incorrectly.
2. Blown fuse or tripped
circuit breaker.
3. Defective component.
4. Burner does not ignite.
5. Main gas line turned off.
6. Blower door removed or ajar.
7. Lockout
1. Dirty air filters.
2. Blocked supply or return
registers.
1. Restricted or plugged furnace
Condensate drain.
1. Adjust thermostat. See operating instructions.
2. Replace or reset protective device or call for servicer.
3. Most controls are automatic and will recycle. If your
unit still does not operate call for servicer.
4. Call servicer.
5. Have gas company check.
6. Close door securely to restore power to
blower and gas valve.
7. Turn power on-off-on-off twice in 30 seconds.
1. Clean or replace filters.
2. Make sure registers are open and
No obstacles blocking off the air.
1. Remove drain clamps to condensate trap
and drain pan outlet.
2. Flush or clean drain blockage.
3. Reinstall clamps.
Call your servicer

32-5035-16 9
User’s Information
Regular Dealer Maintenance
▲WARNING
!
HAZARDOUS GASES
UNIT IS EQUIPPED WITH A BLOWER DOOR SWITCH
WHICH CUTS POWER TO BLOWER AND GAS VALVE
CAUSING SHUTDOWN WHEN DOOR IS REMOVED.
UNIT MUST NOT BE ALTERED TO ALLOW OPERATION
WITH THE BLOWER DOOR REMOVED. OPERATION
WITH DOORS REMOVED OR AJAR CAN PERMIT THE
ESCAPE OF DANGEROUS FUMES. ALL PANELS MUST
BE SECURELY CLOSED AT ALL TIMES FOR SAFE OP-
ERATION OF THE FURNACE. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN PROPERTY DAM-
AGE, PERSONAL INJURY OR DEATH.
▲WARNING
!
EXPLOSION HAZARD
IN THE EVENT THAT ELECTRICAL, FUEL OR MECHANI-
CAL FAILURES OCCUR, SHUT OFF THE GAS SUPPLY
AT THE MANUAL GAS SHUT OFF VALVE, LOCATED
ON THE SUPPLY GAS PIPING COMING INTO THE FUR-
NACE, BEFORE TURNING OFF THE ELECTRICAL POW-
ER TO THE FURNACE. CONTACT SERVICER.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
▲CAUTION
!
Do NOT touch igniter. It is extremely hot.
▲
WARNING
!
EXPLOSION HAZARD
SHOULD OVERHEATING OCCUR, OR THE GAS SUP-
PLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS
VALVE TO THE FURNACE BEFORE SHUTTING OFF THE
ELECTRICAL SUPPLY.
FAILURE TO FOLLOW THIS WARNING COULD RE-
SULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
1. GENERAL INSPECTION – Examine the furnace
installation for the following items:
a. All flue product carrying areas external to the
furnace (i.e. chimney, vent connector) are clear
and free of obstruction.
b. The vent connector is in place, slopes upward
and is physically sound without holes or exces-
sive corrosion.
c. The return air duct connection(s) is physically
sound, is sealed to the furnace and terminates
outside the space containing the furnace.
d. The physical support of the furnace should be
sound without sagging, cracks, gaps, etc.,
around the base so as to provide a seal between
the support and the base.
e. There are no obvious signs of deterioration of
the furnace.
f. The burner flames are in good adjustment
without erratic flames. See illustation on page
10.
g. Fresh air inlet and vent are not blocked and
free from obstruction. The horizontal or verti-
cal vent and inlet must be located at least 12
inches minimum (18 inches in Canada) above
the normally expected snow accumulation
level.
Contact your service agent if you feel you are un-
comfortable performing any of the inspections not-
ed in section 1.
2. BLOWERS – The blower size and speed deter-
mine the air volume delivered by the furnace. The
blower motor bearings are factory lubricated and
under normal operating conditions usually do not
require servicing. Annual cleaning of the blower
wheel and housing is recommended for maximum
air output, and this must be performed only by a
qualified servicer or service agency.
The following warning complies with State of California law, Proposition 65.
HAZARDOUS GASES!
EXPOSURE TO FUEL SUBSTANCES OR BY-
PRODUCTS OF INCOMPLETE FUEL COMBUSTION IS
BELIEVED BY THE STATE OF CALIFORNIA TO
CAUSE CANCER, BIRTH DEFECTS, OR OTHER
REPRODUCTIVE HARM.
▲
WARNING
!
To ensure proper operation of your furnace, the rec-
ommended dealer inspection is once a year, before
the heating season. Regular maintenance must be
performed by a qualified service professional.
The servicer should perform steps 1-9 once a year
before the heating season.
The homeowner should perform the visual inspection
in step 1 monthly when cleaning the furnace filter.
Unless it is an emergency, never stop the heating
system by shutting off the main power.
If the main power to your air conditioner is ever dis-
connected for more than three hours, turn off the ther-
mostat. Then wait for at least three more hours after
the power has been restored before turning the ther-
mostat back on. Failure to follow this procedure could
result in damage to your furnace.

10 32-5035-16
User’s Information
3. IGNITER – This unit has a special hot surface di-
rect ignition device that automatically lights the
burners. Please note that it is very fragile and
should be handled with care.
4. BURNER – Gas burners do not normally require
scheduled servicing, however, accumulation of for-
eign material may cause a yellowing flame or de-
layed ignition. Either condition indicates that a ser-
vice call is required. For best operation, burners
must be cleaned annually using brushes and
vacuum cleaner.
Turn off gas and electric power supply. To clean burn-
ers, remove top burner bracket and lift burner from
orifice.
NOTE: Be careful NOT to break igniter when removing
burners.
Clean burners with brush and/ or vacuum cleaner. Re-
assemble parts by reversal of the above procedure.
NOTE: On LP (propane) units, some light yellow tipping
of the outer mantle is normal. Inner mantle should be
bright blue. Natural gas units should not have any yel-
low tipped flames. This condition indicates that a ser-
vice call is required. For best operation, burners must
be cleaned annually using brushes and vacuum clean-
er.
NOTE: On LP (propane) units, due to variations in BTU
content and altitude, servicing may be required at
shorter intervals.
5. HEAT EXCHANGER / FLUE PIPE – These items
must be inspected for signs of corrosion, and/ or de-
terioration at the beginning of each heating season
by a qualified service technician and cleaned annu-
ally for best operation.
6. CIRCUIT PROTECTION – If blower or gas valve
fail to operate, the cause could be the circuit break-
er or a loose or blown fuse. Replace fuse or reset
circuit breaker.
FLAME
7. OPERATION – Your warm air furnace should not
be operated in a corrosive atmosphere. Paint sol-
vents, cleaning chemicals, spray propellants, and
bleaches should not be used in the vicinity of the
furnace during normal operation.
8. CONDENSATE DRAINS – If you have a cooling
coil installed with your furnace, condensate drains
should be checked and cleaned periodically to as-
sure that condensate can drain freely from coil
to drain. If condensate cannot drain freely water
damage could occur. Furnace drain should also be
checked & cleaned at the start of each heating sea-
son.
9. AIR CIRCULATION – To ensure increased com-
fort, the blower on this unit may be operated con-
tinuously for both heating and cooling. This will
result in constantly filtered air and aid in main-
taining more even temperatures by avoiding tem-
perature stratification throughout the conditioned
area. To accomplish constant air circulation, set
your comfort control fan selector to “ON”. Continu-
ous fan mode during COOLING operation may not
be appropriate in humid climates. If the indoor air
exceeds 60% relative humidity or simply feels un-
comfortably humid, it is recommended that the fan
only be used in the "AUTO" mode.”