
QUANTUMNXT DI HEATER OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1INTRODUCTION ............................................................................................................................................... 4
2SAFETY ............................................................................................................................................................. 7
2.1SAFETY MESSAGE CONVENTIONS .................................................................................................. 7
2.1.aDanger .................................................................................................................................. 7
2.1.bWarning ................................................................................................................................ 7
2.1.cCaution ................................................................................................................................. 8
2.1.dMandatory Action .................................................................................................................. 8
2.2EQUIPMENT SAFETY .......................................................................................................................... 8
2.3EMERGENCY OFF (EMO) ................................................................................................................... 9
2.4PROCESS INTERLOCKS ..................................................................................................................... 9
2.4.aLow Pressure Switch Interlock............................................................................................ 10
2.4.bLiquid Level Sensor Interlock .............................................................................................. 10
2.4.cElement Over-Temperature Protection ............................................................................... 10
2.4.dLeak Sensor ....................................................................................................................... 10
2.4.eOver-pressure Relief ........................................................................................................... 10
2.4.fLow/Stop Flow .................................................................................................................... 11
2.4.gContinuous High ................................................................................................................. 11
2.5LOCKOUT / TAGOUT ......................................................................................................................... 12
2.5.aDefinitions ........................................................................................................................... 12
2.5.bMachine Shutdown with door closed .................................................................................. 13
2.5.cMachine Start-Up with door closed ..................................................................................... 13
2.6SEISMIC PROTECTION .................................................................................................................... 14
2.7CAUTION USING N2 .......................................................................................................................... 14
2.8Sound Pressure ................................................................................................................................... 14
3INSTALLATION ................................................................................................................................................ 15
3.1UNPACKING ....................................................................................................................................... 15
3.2LOCATION .......................................................................................................................................... 15
3.3HOOK-UP ........................................................................................................................................... 16
3.3.aFacilities .............................................................................................................................. 16
3.3.bEthernet Communication .................................................................................................... 19
3.4GENERAL ........................................................................................................................................... 19
3.5TOUCH SCREEN ............................................................................................................................... 19
3.5.aHome Page ......................................................................................................................... 19
3.5.bAlarm Status Page .............................................................................................................. 20
3.5.cModule Status Page ........................................................................................................... 2 1
3.5.dHistorical Plot Page ............................................................................................................ 22
3.5.eConfiguration Page ............................................................................................................. 23
3.5.fAdvanced Setup ................................................................................................................. 24
3.6TOUCH SCREEN ............................................................................................................................... 24
3.6.aEthernet Interface ............................................................................................................... 24
3.6.bModbus Communication ..................................................................................................... 25
4START-UP ........................................................................................................................................................ 27
4.1PRE-START INSPECTION ................................................................................................................. 27
4.1.aVerify Shipping Condition .................................................................................................... 27
4.1.bHazardous Power Terminals .............................................................................................. 27
4.1.cElectrical Inspection ............................................................................................................ 27
4.1.dPlumbing Leak Check ......................................................................................................... 27
4.1.eSystem Free of Air .............................................................................................................. 27
4.2SYSTEM ON ...................................................................................................................................... 28
4.3HEATER MODULE POWER ............................................................................................................... 28
4.4PROCESS ALARMS ........................................................................................................................... 28
4.5NON-FATAL ALARMS ......................................................................................................................... 28
5SHUT DOWN .................................................................................................................................................. 29
6DECOMISSIONING ......................................................................................................................................... 30
7MAINTENANCE .............................................................................................................................................. 31
7.1REPAIR INSTRUCTIONS ................................................................................................................... 31
7.1.aHeater Replacement ........................................................................................................... 3 1
7.1.bLiquid Level and Leak Sensor Calibration ........................................................................... 33
7.1.cDraining the System............................................................................................................ 33
7.1.dLeaks .................................................................................................................................. 34
7.2PREVENTIVE MAINTENANCE SCHEDULE ...................................................................................... 35
8TROUBLESHOOTING ..................................................................................................................................... 37
9CONTACT INFORMATION .............................................................................................................................. 39
9.1GENERAL CONTACT INFORMATION ............................................................................................... 39
9.2TECHNICAL SUPPORT ...................................................................................................................... 39
9.3REGIONAL REPRESENTATIVES ...................................................................................................... 39