Hyperion 100 L Instruction manual

Indirect solar water heaters
100, 150, 200, 250 & 300 L Models
Installation, operation & maintenance manual
Solar Keymark
Certied

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SWH/HYPC/ENER
In the present manual you will nd all necessary instructions with regard to the installation, operation and maintenance of the product
GENERAL INFORMATION
Xilinakis & Co. have been manufacturing & supplying homes with quality solar water heating systems since 1975. The company’s
hightech, ultra-modern production facilities produce both their own Nobel brand of reputable turnkey solutions as well as providing
critical OEM components for numerous prominent thermal energy trademarks worldwide.
With many of their original systems still in operation, the advantages of a well maintained Nobel solar water heater has been habitually
validated to thousands of households for over 40 years, this experience & know-how has been diligently incorporated into the technically
pioneering new generation of Nobel Solar water heaters. Nobel combine the internationally renowned Aelios tank with their innovative
Apollon panels to create the “HYPERION” range of solar water heating systems. This combination creates a highly effective &
environmentally friendly energy solution that impeccably combines efciency with aesthetics, whilst achieving household autonomy with
astute monetary benets.
Easy to install & maintain, Nobel solar water heaters are constructed with top class materials under stringent quality controls, earning
Nobel & Xilinakis & Co. international certications in 26 countries on ve different continents. By producing hot water almost all year
round, Nobel solar water heaters can easily achieve between 80% - 100% reduction in conventional energy usage & are conveniently
compatible with either electrical resistance, gas or heat pump technologies for auxiliary power backup, ensuring that you will always
have hot water.
DOMESTIC HOT WATER CONSUMPTION
Maximising the benets of solar water heating is undeniably reliant upon the sizing of the system, this paramount point is in turn reliant
upon the household’s daily demand. The fact of the matter is that consumption levels in different households can easily vary from around
35, to well over 75 plus litres per person per day. It is imperative, therefore, that you choose the appropriate tank volume to suit the
daily requirements your lifestyle demands. Water draw off times & distribution parameters should be taken into account especially when
incorporating a ring main distribution system. To maximize the systems’ efciency; intense hot water draw off should be restricted to
before mid-day to allow the system time to recover enough energy to provide for the next evening/morning consumption. Over - sizing
the boiler slightly will add to the overall residual heat of the system & thus reduce reliance upon any auxiliary power backups. Ideally
one wants to heat up enough volume of water in six (6) hours (From 9 am onwards) to accommodate your consumption over the next
eighteen (18) hours & repeat, ad innitum.
General information..................................................................2
Domestic hot water consumption .............................................2
Solar water heater operation ....................................................3
Packaging.................................................................................3
Labelling ...................................................................................4
Water storage tank specications.............................................4
Collector specications.............................................................5
Hyperion 100lt/1.5m2layout......................................................6
Hyperion 150lt/2m2layout.........................................................6
Hyperion 200lt/2.6m2layout......................................................7
Hyperion 250lt/4m2layout.........................................................7
Hyperion 300lt/4m2layout.........................................................8
General installation rules..........................................................8
General safety measures .........................................................10
Lightning protection ..................................................................10
Support base parts ...................................................................10
Assembly on a at surface .......................................................13
Assembly on an inclined surface - OPTION A..........................15
Assembly on an inclined surface - OPTION B..........................16
Electrical connection.................................................................19
Hydraulic connection ................................................................20
Closed loop lling .....................................................................20
System with water storage tank under the roof
(Natural circulation operation) ..................................................21
System with water storage tank under the roof
(Forced circulation operation)...................................................21
Post installation instructions .....................................................22
Service - maintenance..............................................................22
Troubleshooting........................................................................23
Post installation checklist..........................................................24
Nobel / Enerjetic certicate of guarantee..................................25
Installation information & system service record ......................27

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SOLAR WATER HEATERS
SOLAR WATER HEATER OPERATION
The operation of the system requires UV irradiation from the Sun to heat up an aluminum plate inside the solar panel called an absorber.
The absorber, in turn, transfers this heat by contact to a liquid inside copper tubes that are ultrasonically welded to this aluminum
absorber. The tubes in the solar panel are connected via pipes to a steel jacket that completely encompasses the potable water boiler.
The heating of the liquid in the tubes creates expansion that makes the heated liquid lighter thereby causing it to “rise” to the top of
the jacket (this is why the boiler is positioned above the solar panels). This hot liquid will heat the jacket which, being in direct contact
with the boiler, will in turn heat the potable water inside the boiler. Cooler, heavier liquid from the bottom of the jacket that has already
dissipated its energy into the boiler, “sinks” down into the bottom of the panels, replacing the hot expanded liquid leaving the top & is
re-heated by the absorber & thus recycled through the system. This “ow” of liquid is created solely by heat transfer & the action of the
ow itself is called natural thermosyphon. The method of heating described above is what is termed of as an “indirect” solar system.
Instead of heating the potable water directly inside the panels, it employs a liquid anti-freeze solution in the panel tubing & jacket/heat
exchanger to transfer energy. This protects the system from freezing in frost prone areas. Importantly, the anti-freeze also has chemical
anti-corrosive properties protecting the copper tubing against calcite build-ups that would normally be left by potable water in extreme
operating temperatures. This design along with its robust construction make the Nobel solar systems extremely versatile & durable in
being suitable for practically any environmental conditions with adequate solar irradiation. To manage a solar water heater effectively,
one has to be cognizant of seasonal variations of directional solar irradiation & ambient temperatures; a typical solar system heating
water from an ambient 20 degrees to 55/60 degrees in three (3) hours at the height of summer, would take around six (6) hours to reach
similar temperatures in the mid-winter months with considerably lower solar irradiation & much colder ambient water temperatures to
deal with. It’s best to refrain from hot water consumption during peak heating times throughout the winter months. This allows the system
to store the maximum sum of energy out of the limited daily amount available.
PACKAGING
The water storage tank is placed between two round styrofoam covers, secured onto the storage tank
with stretch lm. The collector is packed in a carton box. All the parts of the support base system,
with the connection ttings, the antifreeze liquid and the other accessories are packed in a carton box.
The ttings and the accessories of each appliance appear in the following table:
MODEL
HYPERION 100/1.5
HYPERION 150/2
HYPERION 200/2.6
HYPERION 250/4
HYPERION 300/4
DESCRIPTION
100lt tank, 1.5m2 collector
150lt tank, 2.0m2 collector
200lt tank, 2.6m2 collector
250lt tank, 2 x 2.0m2 collectors
300lt tank, 2 x 2.0m2 collectors
1. Boiler
2. Collector(s)
3. Support base, ttings
& Accessories
4. Palette
1
3
4
2
SOLAR WATER HEATERS FITTINGS & ACCESSORIES
1 COLLECTOR 2 COLLECTORS
Quantity Description Quantity Description
1 PC T-PIECE WITH THE FILLING VALVE 1 PC T-PIECE WITH THE FILLING VALVE
1 PC ELBOW ¾’’ FEMALE DN16 INOX 1 PC ELBOW ¾’’ FEMALE DN16 INOX
2 PCS ELBOW Ø22 COPPER X DN16 INOX 2 PCS CONNECTOR Ø22 COPPER X Ø22 COPPER
2 PCS END CAP Ø22 COPPER 2 PCS ELBOW Ø22 COPPER X DN16 INOX
1 PC ONE WAY SAFETY VALVE 10 bar 2 PCS END CAP Ø22 COPPER
1 PC SAFETY VALVE 3.5 bar 1 PC ONE WAY SAFETY VALVE 10 bar
2 PCS INOX TUBE DN16 1 PC SAFETY VALVE 3.5 bar
1 PC INSULATION Ø22 X 9 2 PCS INOX TUBE DN16
* ANTI-FREEZE LIQUID 1lt 1 PC INSULATION Ø22 X 9
* ANTI-FREEZE LIQUID 1lt
* The volume of liquid depends on the conguration boiler / collector

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LABELING
HYPERION solar water heaters are clearly identied by two labels, one on the tank
and the other on the collector/s. These labels display all pertinent details relating to
the size, conguration & pressure ratings of the system. The information provided on
the stickers are also important for the future identication of the system.
*Systems distributed in South Africa include the following SA manufactured, SABS certied, Statutory SANS components:
1. Temperature / Pressure safety valve (Apex)
2. Vacuum breakers (Apex)
3. Drain cock (Cobra)
4. Electrical element (Satchwell)
5. Thermostat (Satchwell)
6. Thermostatic tempering valve (available from supplier on request only)
NOBEL INTERNATIONAL EAD
SOLAR WATER HEATING SYSTEMS INDUSTRY
48 Vitosha Blvd., 2100 Elin Pelin 2100, Bulgaria
Tel.: [phone] email: [e-mail]
Working Pressure: XXX KpA
Model Number: Apollon AL XXXX
Aperture Area: XXX m2
Hail Cover: No
Hail Resistant: Yes
Freezing Test: Ye s
Rated Capacity: XXX lt
Collector Type: Tempered low iron glass
Material of fluid
channel: Copper
Transfer fluid: 1 part Glycol
to 5 parts Water
(Consult the manual for exact mixtures)
Energy rating: XXX kWh
Date: ??????
S/N: ????????
MADE IN EU
Distribuited by Enerjetic Distributors
718 James Crescent Halfway House Midrand
Tel.: [phone] - Fax: [phone]
email: [email protected]
ISO 9001:2008
NOBEL INTERNATIONAL EAD
SOLAR WATER HEATING SYSTEMS INDUSTRY
48 Vitosha Blvd., 2100 Elin Pelin, Bulgaria
Tel.: [phone] email: [e-mail]
Working Pressure: XXX KpA
Manufacturer: Nobel
Model Number: Aelios XXXlt Indirect
Aperture Area: XXX m2
Hail Cover: No
Hail Resistant: Yes
Freezing Test: Ye s
Rated Capacity: XXX lt
Type: Closed
Design: Solar
Installation type: Roof/Floor - Horizontal mounting
Standing loss: XXX kWh
Power rating: XXX kW
Volts 230~50 Hz IPX4
Transfer fluid: Polypropylene Glycol / Water Mixture
Date: ??????
S/N: ????????
MADE IN EU
Distribuited by Enerjetic Distributors
718 James Crescent Halfway House Midrand
Tel.: [phone] - Fax: [phone]
email: [email protected]
ISO 9001:2008

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SOLAR WATER HEATERS
WATER STORAGE TANK SPECIFICATIONS
COLLECTOR SPECIFICATIONS
1. Cylinder: 2.5mm thick cold rolled steel with a double
internal layer of enamel, baked at 860°C according to DIN
4753. The enamelling is done in our own high tech industrial
facilities. Individually pressure tested at 15 bar. Nominal
working pressure: 10 bar
2. Surrounding heat exchanger (Jacket): for the operation
of the closed loop. Cold rolled steel, 1.5mm thickness
(compulsory for low temperature and water with high mineral
content). Pressure tested to 10 bar
3. Thermal insulation: ecological, high-density, expanded
polyurethane ensures minimum heat loss, maintaining the
hot water temperature
4. External housing: pre-painted galvanized steel with UV
protected, weatherproof end-caps
5. Cathode protection by magnesium anodes for effective
protection against corrosion and mineral deposits caused
by electrolytic reactions
6. Large round steel ange, rubber protected: innovative,
smart design for the quick cleaning of minerals and
immediate access to the electrical components. Universal
three pronged “pin” type element & thermostat seating
7. Complete sealing of non-toxic, EPDM material preventing
water coming into contact with the ange & thus protecting.
against electrolysis and corrosion
8. Heating element rated according to the country of
destination with respect to local regulations (for the use of
electricity as an auxiliary power source)
9. Automatically regulated thermostat with bipolar protection
and auxiliary fuse. All electrical components must comply
with local standards & markings
10. Protective cover: designed to ensure the proper ventilation
of the electrical section & protection from weather
11. Cold water inlet: INOX 3/4” BSPT male threaded pipe end
for water stratication and 10 bar safety valve for releasing
pressure
12. Hot water outlet: INOX 3/4” BSPT female threaded pipe end
13. Jacket inlet: 3/4” BSPT male threaded pipe end
14. Jacket outlet: Closed loop circuit lling point: 3/4” BSPT
male threaded pipe end
15. 3.5 bar safety valve connection location: 1/2” BSPT male
threaded pipe end
1012 15
176 2 3 4
11 14
8 59
1. External one piece aluminum trough of high aesthetics, shaped by deep drawing
method in a 400 ton press, made of naval aluminum alloy, rich in magnesium &
robust in construction for perfect tightness
2. High density, eco-friendly thermal insulation: 60mm thick layer of prepressed
rockwool with a covering of black glass fabric blanket for the minimization of
thermal losses
3. Water frame of copper pipes (headers: Ø22, manifolds: Ø8): Headers are
punched with upper expansion, for perfect manifold tting & thus avoiding
pressure drops in the collectors
4. Selective complete area absorber made of selective aluminum sheet with a
special titan coating, high absorbency and low irradiation. Laser welded to the
water frame
5. Special parts for supporting and sealing the water frame to the trough are specically designed for the collector’s ventilation
& has a sensor supporting option. Flexible silicone rubber seals allow for the uctuation of the absorber’s length (contraction -
expansion) from a -40°C to +200°C temperature range
6. Tempered solar glass low iron, with UV proofed rubber seal. Very stable coefcient of expansion, low reective, high light
transmittance & withstands most adverse weather conditions (e.g. hail storm, extreme temperature changes, etc.) trimmed with an
aluminium prole for solar glass seating, sealing and supporting

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HYPERION 100lt/1.5m2 LAYOUΤ
Note: All dimensions measured in mm
COLLECTOR APOLLON AL 1500
TOTAL AREA (m²) 1.53
NUMBER OF MANIFOLDS 10
HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION
CAPACITY (lt) 1.45
ABSORBER SURFACE (m2) 1.34
TOTAL DIMENSIONS (mm) 1510x1010x110
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 24.6
ABSORBER SELECTIVE ALUMINIUM
ABSORBENCY /RADIATION COEFFICIENT 95% ±2% / 5% ±2%
TOTAL SYSTEM HYPERION 100lt/1.5m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 98/214
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX OPERATING TEMPERATURE 95°C
WATER STORAGE TANK 100lt
DIMENSIONS (mm) 580X906
WEIGHT EMPTY (kg) (without packaging) 52.2
JACKET CAPACITY (lt) 8.6
JACKET SURFACE (m2) 0.62
MAX TEST PRESSURE (bar) 15
MAX OPERATING PRESSURE (bar) 10
HYPERION 100/1.5m2 - JACKET AND COLLECTOR CAPACITY: 10lt
ANTIFREEZE LIQUID (lt) 1 2 3 4 5 6 7
MIN. TEMPERATURE (°C) -3 -5 -8 -11 -15 -20 -28
FLAT SURFACE INCLINED SURFACE
Note: All dimensions measured in mm
COLLECTOR APOLLON AL 2000
TOTAL AREA (m²) 2.03
NUMBER OF MANIFOLDS 10
HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION
CAPACITY (lt) 1.75
ABSORBER SURFACE (m2) 1.81
TOTAL DIMENSIONS (mm) 2010x1010x110
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 38
ABSORBER SELECTIVE ALUMINIUM
ABSORBENCY /RADIATION COEFFICIENT 95% ±2% / 5% ±2%
TOTAL SYSTEM HYPERION 150lt/2m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 131.5/287.5
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX OPERATING TEMPERATURE 95°C
HYPERION 150lt/2.0m2 LAYOUΤ
WATER STORAGE TANK 150lt
DIMENSIONS (mm) 580x1125
WEIGHT EMPTY (kg) (without packaging) 67.6
JACKET CAPACITY (lt) 14
JACKET SURFACE (m2) 0.98
MAX TEST PRESSURE (bar) 15
MAX OPERATING PRESSURE (bar) 10
HYPERION 150lt/2m2 - JACKET AND COLLECTOR CAPACITY: 15lt
ANTIFREEZE LIQUID (lt) 1 2 3 4 5 6 7
MIN. TEMPERATURE (°C) -3 -5 -8 -11 -15 -20 -28
2126
2551
FLAT SURFACE INCLINED SURFACE

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SOLAR WATER HEATERS
HYPERION 200lt/2.6m2 LAYOUΤ
Note: All dimensions measured in mm
COLLECTOR APOLLON AL 2600
TOTAL AREA (m²) 2.53
NUMBER OF MANIFOLDS 13
HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION
CAPACITY (lt) 2.12
ABSORBER SURFACE (m2) 2.30
TOTAL DIMENSIONS (mm) 2010x1260x110
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 45.4
ABSORBER SELECTIVE ALUMINIUM
ABSORBENCY /RADIATION COEFFICIENT 95% ±2% / 5% ±2%
TOTAL SYSTEM HYPERION 200lt/2.6m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 158/363
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX OPERATING TEMPERATURE 95°C
WATER STORAGE TANK 200lt
DIMENSIONS (mm) 580x1456
WEIGHT EMPTY (kg) (without packaging) 86.5
JACKET CAPACITY (lt) 20.4
JACKET SURFACE (m2) 1.42
MAX TEST PRESSURE (bar) 15
MAX OPERATING PRESSURE (bar) 10
HYPERION 200/2.6m2 - JACKET AND COLLECTOR CAPACITY: 21lt
ANTIFREEZE LIQUID (lt) 1 2 3 4 5 6 7 8 9 10
MIN. TEMPERATURE (°C) -2 -3 -5 -8 -10 -12 -15 -19 -23 -28
Note: All dimensions measured in mm
COLLECTOR APOLLON AL 2000
TOTAL AREA (m²) 2.03
NUMBER OF MANIFOLDS 10
HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION
CAPACITY (lt) 1.75
ABSORBER SURFACE (m2) 1.81
TOTAL DIMENSIONS (mm) 2010x1010x110
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 38
ABSORBER SELECTIVE ALUMINIUM
ABSORBENCY /RADIATION COEFFICIENT 95% ±2% / 5% ±2%
TOTAL SYSTEM HYPERION 250lt/4m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 212.5/471.5
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX OPERATING TEMPERATURE 95°C
HYPERION 250lt/4.0m2 LAYOUΤ
WATER STORAGE TANK 250lt
DIMENSIONS (mm) 580x1786
WEIGHT EMPTY (kg) (without packaging) 107.2
JACKET CAPACITY (lt) 27.5
JACKET SURFACE (m2) 1.9
MAX TEST PRESSURE (bar) 15
MAX OPERATING PRESSURE (bar) 10
HYPERION 250lt/4m2 - JACKET AND COLLECTOR CAPACITY: 28lt
ANTIFREEZE LIQUID (lt) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MIN. TEMPERATURE (°C) -1 -3 -4 -5 -6 -8 -9 -11 -13 -15 -17 -20 -23 -26 -32
2126
FLAT SURFACE INCLINED SURFACE
2034
2125
2161
2553
632
FLAT SURFACE INCLINED SURFACE

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2034
FLAT SURFACE INCLINED SURFACE
Note: All dimensions measured in mm
COLLECTOR APOLLON AL 2000
TOTAL AREA (m²) 2.03
NUMBER OF MANIFOLDS 10
HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION
CAPACITY (lt) 1.75
ABSORBER SURFACE (m2) 1.81
TOTAL DIMENSIONS (mm) 2010x1010x110
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 38
ABSORBER SELECTIVE ALUMINIUM
ABSORBENCY /RADIATION COEFFICIENT 95% ±2% / 5% ±2%
TOTAL SYSTEM HYPERION 300lt/4m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 221/532
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX OPERATING TEMPERATURE 95°C
HYPERION 300lt/4.0m2 LAYOUΤ
WATER STORAGE TANK 300lt
DIMENSIONS (mm) 580x2076
WEIGHT EMPTY (kg) (without packaging) 119.7
JACKET CAPACITY (lt) 25.8
JACKET SURFACE (m2) 1.79
MAX TEST PRESSURE (bar) 15
MAX OPERATING PRESSURE (bar) 10
HYPERION 300lt/4m2 - JACKET AND COLLECTOR CAPACITY: 30lt
ANTIFREEZE LIQUID (lt) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MIN. TEMPERATURE (°C) -1 -3 -4 -5 -6 -8 -9 -11 -13 -15 -17 -20 -23 -26 -32
GENERAL INSTALLATION RULES
WARNING! The installation of the system must be in strict compliance with all local statutory regulations (I.E. building, plumbing,
electrical, urban, health & safety legislation etc.) & by authorized solar specialist installers only. Standards may vary from region to
region. Please be aware that compliance is the sole responsibility of the installer/s in contract & agreement with the owner/s of the solar
water heating system. Any non-compliance with the aforementioned or deviation from the recommended installation parameters set out
below, with or without due consideration to the above, may annul the warranty & no claim could be made against the companies for any
consequences caused by any event or circumstance whatsoever.
INSTALLATION LOCATION: Before an installation, the selection of a suitable location must be agreed upon by the installer in
consultation with the owner for the safe & effective operation of the system. The routing of the piping, the consequences thereof & future
ease of access for routine cleaning & maintenance should also be thoroughly considered.
SUPPORT STRUCTURE: It is imperative that the surface
of the systems’ intended position & its support structure
are assessed by a competent person by taking the static
resistance capacities & variant load bearing capabilities
into consideration. In particular the effects of extra added,
permanent deadweight & maximum wind/snow loads at the
point of installation need to be regarded. Where inadequate
bearing capacity is apparent, a correct installation would
require the competent bracing & strengthening of such a
structure compliant with local building regulations to ensure
the safety of the building, its occupants & their belongings. Although functional on most surfaces, in the event that there is no compatibility
between the equipment provided & the structure where the solar water heater is to be installed (inclined or at), then a custom kind of
equipment or structure would naturally be required. The sole responsibility for the materials, equipment chosen & the installation thereof
lies on the installer, proposed to & agreed upon with the owner prior to installation of the system.
APOLLON AL COLLECTOR
INSTALLATION MODE WIND LOAD
[km/h] / [kΝ/m2]
SNOW LOAD
[kΝ/m2]
Inclined surface
(Inclination angle: 15° – 75°) 151 / 1.1 1.25
Flat surface
(Inclination angle: 35°) 151 / 1.1 1.25
Τhe system may only be installed in locations with lower wind and snow load values
than the ones mentioned above.

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SWH/HYPC/ENER
SOLAR WATER HEATERS
SHADING: The system should not be shaded by any obstacles for at least 6 (six) hours during midday hours to ensure that uninhibited
& direct exposure of the collectors to the sun is achieved over this daily timeframe. This is when solar irradiation & the systems’ energy
capture capability is at its peak (typically between 09.00 & 15.00 hours). Heavy dust & other deposits can effectively “shade” your panels
& thus should always be kept clear of any foreign materials.
OPTIMUM ORIENTATION TO THE SUN: A basic factor for the system’s
optimum performance is the selection of its collector angle and orientation for
its particular location (latitude), to ensure that the maximum daily energy gain is
acquired. The system should be positioned so that the collector’s surface faces
geographical south if the installation takes place in the Northern Hemisphere
(and geographical north for the Southern Hemisphere), i.e. for best results the
system should always face directly towards the Equator.
Any deviation in direction would mean a reduction in the system’s performance proportionate to the extent of the deviation. If a signicant
change from the proper orientation cannot be avoided then, following an evaluation of the specic conditions that apply, the system’s
performance may be increased & thus made viable by enlarging the area of the collector surface accordingly. Due to the attack or angle
of the sun’s rays varying from one season to the next, the collectors should be angled at a value approximately equal to the location’s
latitude +10 degrees. As the angle of attack on the system is xed, this orientation rule of thumb maximizes the energy gain on an overall
annual basis. Typically, areas of high irradiation have less need for absolute accuracy in this regard.
ANTI-FREEZE LIQUID: The heat transfer medium used in the closed circuit protects the system from freezing and from the
accumulation of salts inside the collector tubes & jacket. The thermal uid must be well mixed with water in a percentage that is
necessary to protect the system against expected local weather & environmental extremes. The responsibility for the appropriate mix
of glycol to quantity of water for the anticipated conditions as well as for the quality of liquid used other than the one supplied with the
solar water heater lies solely on the installer and/or the owner of the system. The liquid provided is an advanced, food grade propylene
glycol based product that is formulated to ensure effective heat transfer properties at both high & low temperatures. It is non-toxic and
provides protection up to -37°C (solution 55% v/v with water). It is especially designed to provide excellent anticorrosion properties. The
glycol offers freeze protection according to dilution as per the table below:
EXTREME WEATHER & ENVIRONMENTAL CONDITIONS: It is highly recommended that you insure your solar water heater
against the same possible extreme or freak weather events as you would do for your home before installing the system. Regions with
heavy storms, high wind velocity, cyclones, tornadoes, hail of more than 20mm in diameter or dry areas prone to bush/forest res
might require special insurance to assure you of your asset. Heavy snow precipitation should be removed without delay. It is also
recommended that an effective water ltration system be installed in hard water regions to alleviate an intensive maintenance regime.
SYSTEM HANDLING: To safeguard the device from damage, the solar system’s protective packaging should only
be removed once on site & just prior to the installation. Due care & consideration needs to be exercised when storing,
transporting & unpacking the product. Ensure the product is free of all polystyrene packaging before removing the
plastic protective caps from the water storage tank and the collector pipe ends. The collectors & water tank are never
to be lifted by or supported on their pipes. To prevent the risk of thermal shock to the water frame, pre-mature boiling
of the heat transfer liquid or any incidental breakages - the collector’s glass must remain covered with a suitable material until the
installation is completed in its entirety. Due to its bulk, weight & fragile nature of the enamelling, the safe lifting & mounting of the water
tank will require either the use of a mechanised or manually operated geared lifting device appropriate for the weight being manipulated
or alternatively, manual handling is only possible with industrial grade ladders, stable scaffolding & adequate numbers of personnel.
Safety ropes, pulleys & harnesses for both the boiler & the workforce would need to be employed. Careful pre-planning & people
management is imperative for the safe positioning of the water tank.
L
H
LATITUDE DISTANCE BETWEEN THE OBSTACLE
AND THE COLLECTOR (L)
0° - 25° 1.0 x H
26° - 35° 1.5 x H
36° - 45° 2.0 x H
46° - 50° 2.5 x H
> 50o3.0 x H
N
SN
S
Northern Hemisphere Southern Hemisphere
PERCENTAGE (%) 5 10 15 20 25 30 35 40 45 50
TEMPERATURE (°C) -2 -4 -6 -8 -11 -15 -19 -24 -30 -37

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SWH/HYPC/ENER
PERSONNEL REQUIREMENTS: The installation of the Nobel solar water heating systems may only be undertaken
by authorized solar qualied companies and their trained personnel. Works in electrical installations or conductors
may only be executed by trained & qualied electricians. Certicates of compliance (coc’s) should be available to the
owner from both the plumbing & electrical contractors respectively.
GENERAL SAFETY MEASURES
yAlways clearly demarcate & keep clean both the access to, & the immediate area surrounding the work place. Ensure that it is kept
clear of any objects that may obstruct any movement of personnel and/or equipment during the execution of the installation
yDo not allow pets or any unskilled, unauthorized or inappropriately dressed persons into, near or underneath the demarcated work
area. To come in contact with any tools, solar water heater components, building materials, or the antifreeze liquid at any time
yDo not use any but the appropriate tools, accessories & components, only for the function for which they are intended & without
compromise when installing the solar water heater. The use of inappropriate tools & accessories can damage components, cause
accidents and/or injury
yAll personnel involved shall wear the appropriate labour uniforms, notably; safety shoes, hard hat, hair net (if required), Hivisibility
reective jacket, safety harness & ropes for any work above head height, safety glasses, tool belts & gloves. Also refrain from
wearing baggy clothing or jewellery
yA comprehensive anti-burn & general rst aid kit should be kept on hand at all times. If glycol comes into contact with the eyes, ush
with copious amounts of water & seek immediate medical attention. Do not ingest glycol
DANGER!
Men at work
LIGHTNING PROTECTION
The metal construction conforms to the general & special requirements of the ELOT 1197 Standard.
SUPPORT BASE
One type of supporting base system, made of 2.5mm thick galvanized steel, for installation on at or inclined surfaces.

11
SWH/HYPC/ENER
SOLAR WATER HEATERS
6
0
15 55
490 925 965 980
7
8
15
16
For inclined surface OPTION A
For inclined surface OPTION B
SUPPORT BASE PARTS
For 1.5m2collector

12
SWH/HYPC/ENER
For 2.0m2, 2.6m2& 4.0m2 collectors
0
10
110 815 915 925
0
11,5 38,5
342,5 847,5
1151,5 1178,5
1190
0
134 204 944
2168 2208 2238 2250
279
0
13
173 213 308
1752 1847 1887 2047 2060
1
2
3
4
6
5
0
15 55
490 925 965 980
7
8
5
15
16
For 4.0m2 collector (2 x 2.0m2)
For 2.0m2 &2.6m2 collector
For inclined surface OPTION A
For inclined surface OPTION B

13
SWH/HYPC/ENER
SOLAR WATER HEATERS
60mm
ASSEMBLY ON A FLAT SURFACE
1. Attach parts 1 to 2 using the M8 nuts & bolts supplied
6. In the case of two collectors; place the rst collector
intoposition, line up the threaded holes in the panels
to bolt slots in the frame & lightly secure with bolts &
washers supplied
7. Put the 22mm compression brass unions onto the inner
collector pipes, place 2nd collector. Line up & secure both
collectors rmly with bolts & washers, tighten brass unions
4. Attach parts 6 as cross bracing to bring the two halves
of the frame together
3. Position part 4 to triangulate the frame & repeat steps 1,
2, & 3 to create a mirror image of the rst part of the frame
5a. Place 1st part 5 (panel bar)
to the bottom of the frame as
shown & tighten all nuts & bolts
in position so far
5b. Place 2nd part 5 at the top of
the frame as shown, tighten
bolts once panels are properly
positioned & secured
2. Complete triangle by attaching part 3 as shown
2
1
3
4
6
5
5

14
SWH/HYPC/ENER
STEP 9
STEP 17
STEP 11
STEP 15
STEP 13-14
8. Bolt the water tank cradles (part 7) into position as shown, orientate the frame to the compass point required & secure frame rmly
in with M8 x 60mm bolts & plugs supplied
1. Place and tighten the Ø22 mechanically tightened plugs on the top right and on the bottom left of the collector/collectors*. Place
the water storage tank on the base with its electrical components to the left when viewing the water storage tank from the front
2. Centre the water storage tank’s position in respect to the collector/s. Rotate the water storage tank (if necessary) to ensure that the
cold and hot potable water sockets are positioned vertical or 90 degrees to the horizontal surface. Secure the water storage tank
onto the base using the screws provided. Ensure the appliance is not tilted and is properly levelled
3. Place & tighten the short exible tube using the DN16 INOX female connector on to the socket marked “collector intake”
4. Fit UV protected insulation on to the tube & join the other end to the top left socket of the collector using the Ø22xDN16 INOX
corner tting
5. Fit the T-piece with the lling valve to the socket on the right side of the water storage tank marked “collector return”
6. Fit the long exible tube with the special connection to the T-piece on the right side of the water storage tank
7. Fit insulation as before & x the other end at the bottom right socket of the collector using the Ø22x DN16 INOX corner tting
8. Fit water tank cradle covers
N
SN
S
Northern Hemisphere Southern Hemisphere
7

15
SWH/HYPC/ENER
SOLAR WATER HEATERS
ASSEMBLY ΟΝ ΑΝ INCLINED SURFACE
5. Either bolt straight straps directly into
and/or bend the straight parts 6 over the
preprepared support beams & bolt the loop
created together (supports for mounting
must comply with mandatory local building
standards). Drill and mechanically tighten
bolts to maximum torque. Use a spirit level
to ensure the system is plumb
1. Bolt a part 1to a part 2 using the M8 nuts & bolts supplied. Repeat to construct a mirror image of the rst pair of parts as shown
1
2
2
1
2
1
4
6
2. Place a part 4 between the “U” shapes constructed above into the positions shown below. Place a part 6 under
the “U” & x with M8’s supplied, repeat procedure to construct the rectangular “H” frame pictured on right
5
5
3. Attach the collector supporting
panel bar, part 5, to the bottom
part of the frame and tighten all
nuts & bolts in position so far
4. Place the other panel bar into
position at the top of the frame as
shown, tighten bolts once panels
are properly positioned & secured
OPTION A - Using part 6
Continue on step 6

16
SWH/HYPC/ENER
SOLAR WATER HEATERS
ASSEMBLY ΟΝ ΑΝ INCLINED SURFACE
1. Bolt a part 1to a part 2 using the M8 nuts & bolts supplied. Repeat to construct a mirror image of the rst pair of parts as shown
1
2
2
1
2
1
OPTION B - Using parts 15-16
2. Place part 4 included in the packing of the base between the two Π shapes made in the previous step. Place part 15 exactly
underneath. Screw in the screws and nuts included in the packing. Repeat the same with the second pair of parts
15
4
3. Screw part 5 of the collector support at the
bottom of the frame and tighten the screws.
4. Screw part 5 of the collector support at the top
of the frame without tightening the screws.
5
55

17
SWH/HYPC/ENER
SOLAR WATER HEATERS
7. Put the 22mm compression brass unions onto the inner
collector pipes, place 2nd collector. Line up & secure both
collectors rmly with bolts & washers, tighten brass unions
8. Bolt the water tank cradles (part 7) into position as shown
below
60mm
9. Place and tighten the Ø22 mechanically tightened plugs on the top right and on the bottom left of the collector/collectors*. Place
the water storage tank on the base with its electrical components to the left when viewing the water storage tank from the front
10. Centre the water storage tank’s position in respect to the collector/s. Rotate the water storage tank (if necessary) to ensure that the
cold and hot potable water sockets are positioned vertical or 90 degrees to the horizontal surface. Secure the water storage tank
onto the base using the screws provided. Ensure the appliance is not tilted and is properly levelled
11. Place & tighten the short exible tube using the DN16 INOX female connector on to the socket marked “collector intake”
12. Fit UV protected insulation on to the tube & join the other end to the top left socket of the collector using the Ø22xDN16 INOX
corner tting
13. Fit the T-piece with the lling valve to the socket on the right side of the water storage tank marked “collector return”
14. Fit the long exible tube with the special connection to the T-piece on the right side of the water storage tank
15. Fit insulation as before & x the other end at the bottom right socket of the collector using the Ø22x DN16 INOX corner tting
16. Fit water tank cradle covers
6. In the case of two collectors; place the rst
collector into position, line up the threaded
holes in the panels to bolt slots in the
frame & lightly secure with bolts & washers
supplied as shown below left
5. Screw the four coach screws 16 in corresponding holes (see 5.1 or 5.2) of the parts 15 on robust interior post tile roof. Give the
desired angle and tighten the base onto coach screws 16 with the nuts M12 and washers (5.3)
16
5.2
15
16
5.3
15
Common steps for both options A & B

18
SWH/HYPC/ENER
STEP 11
STEP 9
STEP 15
STEP 17
STEP 13-14

19
SWH/HYPC/ENER
SOLAR WATER HEATERS
ANODE
(Replacements available exclusively from Nobel)
Remove electrical component housing cover & element ange. To t
the magnesium anode, place the anode with 22mm threaded bolt &
washer attached into the 22mm port in the centre of the tank opposite
the electrical cover as shown. The weight & length of the anode re-
quires manually supporting the anode from the ange end of the tank
to avoid double threading the bolt. Once the anode is suitably braced,
tighten the bolt. For dual anode protection, simply screw on regular
anode to the element ange supplied.
ELECTRICAL CONNECTION
CONNECTING: Heating element & thermostat supplied.
ACCESSORIES: Suitable isolator switch in weather
proof box, properly rated power cable, appropriate circuit
breaker, earth bonding strap, timer and/or TD controller,
(optional).
GENERAL RULES: Electrical installation &
commissioning of the solar water heater may only be
carried out & signed off (coc), by a legitimately qualied,
registered electrician and in strict accordance with the
national electrical & building regulations applicable to
the system’s permanent location. The power to the
heating element must never be switched on when there
insufcient water in the water storage tank. In such
aninstance the heating element warranty will not apply.
ELECTRICAL COMPONENTS (Heating element - Thermostat)
NOTE: The supplied heating element’s KW rating depends on tank volume & local regulations of the country of destination. Switch off
the central mains switch before commencing installation.
A
C
B
D
Remove the screws & protective cover to expose the element
ange (A). Seat element onto the rubber seal & secure to the steel
ange with bolt supplied. Align components as shown below & bolt
assembly back on to the boiler (B).
Push the end of the cable through the gland under the tank and into the electrical component housing (C). Ensure
the thermostat is securely inserted into the element sockets. Connect the red wire (Live) to the connector “L”, the
black wire (neutral) to the connector “N” on the thermostat & connect the earth wire to the small M4 screw on the
heating element ange marked with the ground symbol (D). Set thermostat to desired max temperature, replace
protective cover & tighten cable gland. Connect the other end of the cable to the electrical distribution board via an
isolator positioned not further than arm’s length from the element. Use a bipolar disconnection switch with a minimum
distance between contacts of at least 3mm. The circuit breaker’s rating, along with any timers or TD controllers
installed, must be suitable for the rating of the heating element & electrical supply in use.
HEATING ELEMENT
Thermostat
Temperature
Regulator
(40-80°C)
Earthing
L = Phase
N = Neutral
DANGER!
Electric shock
risk

20
SWH/HYPC/ENER
HYDRAULIC CONNECTION
GENERAL RULES: The hydraulic coupling & commissioning of the solar water heater to any cold water supply mains &/or hot water
distribution network may only be carried out & signed off (coc), by a legitimately qualied, registered, solar qualied plumber in strict
accordance with the national building regulations applicable to the installation’s permanent location.
CLOSE LOOP FILLING
WARNING! Before lling the closed loop (collectors & jacket) with the anti-freeze / water solution, make sure that the potable water
storage tank is completely plumbed, lled with water & pressurised. Always keep the collectors covered/shaded throughout the duration
of the installation to ensure the collectors are kept cool before & whilst lling. Never leave the collectors exposed in an un-commissioned
installation. The water heaters are supplied with a nominal minus (-) 5 degree frost protection. Glycol to water ratios need to be adjusted
& supplied by the contractor for adequate protection in areas prone to lower environmental temperatures, (see table on page 9). If in
doubt - always err on the side of caution, failures due to freezing of the jacket or collectors are not covered by the system warranty.
(Using distilled or boiled & ltered water in known hard water areas is highly recommended).
1. Check the closed loop’s liquid capacity on the system layouts printed in this manual for the relative
size of the system installed
2. Thoroughly pre-mix all the glycol supplied (plus extra if required), with the requisite volume of clean
soft potable water to ll the system. Use an appropriately sized container tted with a drain tap &
exible hosepipe
3. Place a suitable, non-slip protective cover over the tank & hold the solution lled container in a stable
position on top of the tank directly above the jacket expansion port
4. Connect the hose from the container to the lling “T” installed on the tank jacket outlet
5. Ensure that the safety valve is off the jacket
expansion port, open the taps on rst the
container & then the lling “T”. Allow the
glycol solution to gravity feed into the system
6. Once 80 to 90 % of the liquid has “dropped” into the loop, lift up the
container slightly to ensure that the drain tap on the container is clearly
above the expansion port
7. Once the liquid starts spilling out of the expansion port, the jacket is full.
Immediately close the tap on the lling “T” & container respectively
8. Remove the hose from lling “T” & t the safety expansion valve in position
as shown
Insulate & UV proof all
exposed piping & components
PRV valve with safety expansion
“balanced pressure”
Banjo T/P valve
Drain cock
Cold
Hot
Tempering
valve
Copper
bonding
Vacuum
breakers
T/P safety
discharge
Connections to the tank sockets must be by union type nuts, never
solder. Hot water piping must be suitable for temperatures up to 120
degrees C. All temperature & pressure relief safety valves must be
piped to a safe discharge location with suitably rigid, heat & pressure
tolerant materials. All exposed piping to & from the system must be ful-
ly insulated & UV protected. A tempering valve with cold water supply
shall be tted to the hot water line to prevent scolding. A pressure reg-
ulating valve shall be installed to the mains before entering the building
to balance the hot & cold distribution network. Any regulating, check,
non-return or service valves on the cold water supply feeding the wa-
ter heater requires compulsory, downstream expansion protection. An
inline strainer is recommended for borehole water.
The 22mm threaded “COLD WATER INLET” and “HOT WATER OUTLET” sockets are marked on the tank &
coloured blue (COLD) and red (HOT). Fit a drain cock & hot water safety valve to the COLD inlet & HOT outlet on
the tank respectively. Plumb anti-syphon loops with vacuum breakers to both the hot & cold lines connected to the
tank. Fit a thermostatic tempering valve to supply cold water into the hot line when required before distribution.
Bond hot to cold water piping with copper strap. Once plumbed, open hot tap/s & then the water mains supply to
ll the tank with water. Once a steady ow is achieved at the tap/s, close off the ow & inspect plumbing for any
leaks. Pressure test conrmed, install safety discharge pipes to safe location, fully insulate & UV protect all piping.
ANTIFREEZE
FILLING