Trina Solar TS4-F1 User manual

TS4 连接器安装手册 TS4 Connector Installation Manual
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文件编号 File No：TS/IM-TS4-1
版本 Version：01
日期 Date：2017.12.18

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目录Content
1. 安全说明 Safety Instruction ............................................................................................ 3
1.1 警告 Warning............................................................................................................ 3
1.2 通用安全 General Safety .......................................................................................... 3
1.3 操作安全 Handling Safety ........................................................................................ 4
2. 技术参数 Product Specifications ..................................................................................... 6
3. 产品选型表 Product Selection Form ............................................................................... 7
4. 连接器外观尺寸图 Connector Appearance Size Drawing .............................................. 7
4.1 正极连接器 Positive Connector ............................................................................... 7
4.2 负极连接器 Negative Connector.............................................................................. 8
5. 安装 Installation............................................................................................................... 9
5.1 工具要求 Requirements of Tools ............................................................................. 9
5.2 组装步骤 Assembly Steps....................................................................................... 11
6. 连接器对插及解锁 Connecting and Disconnecting ...................................................... 14
6.1 连接器对插 Connecting.......................................................................................... 14
6.2 连接器解锁 Disconnecting ..................................................................................... 15
7. 线缆 Cable ...................................................................................................................... 15
7.1 线缆接线 Connection of Cable ............................................................................... 15
7.2 接合状态 Connection Status .................................................................................. 15
8. 天合光能服务网点 Trina Solar Service Point................................................................ 16

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1. 安全说明 Safety Instruction
该产品只能由有相应资质的或经过专家培训的专业人员安装，安装过程中需要遵守所有安全
规范。天合光能不承担对于因不遵守这些警告而产生的任何责任。
The products may be installed only by suitably qualified and trained specialists with due
observance of all applicable safety regulations. Trina Solar declines any liability in the event of
failure to observe these warnings.
1.1 警告 Warning
1.1.1 仅可使用天合光能指定的零件和工具。对于自行装配，请务必遵守本文所述的
准备和安装的说明，否则天合光能不予保证对于产品的安全性及技术参数的一
致性。对于产品请勿做任何形式的修改。
Use only the components and tools specified by Trina Solar. Do not deviate from
the preparation and assembly procedures described here, since in this event, in the
situation of self-assembly, no guarantee can be given as to safety or conformity
with the technical data. Do not modify the product in any way.
1.1.2 必须与天合认可的连接器相连接，否则天合光能不承担任何责任。
Connector must be mated with connector qualified by Trina, otherwise Trina Solar
will disclaim any responsibility.
1.1.3 不能在有负载的情况下插拔连接器。Do Not Disconnect under Load.
1.2 通用安全 General Safety
1.2.1 确认终端产品有防电击功能并确认其使用者采取了防电击措施。
Protection from electric shock must be assured by the end product and its user.
1.2.2 为防止电击，在安装和拆卸连接器时必须断开电源。
To prevent electric shock, must be disconnected when the connector is installed and
disassembled.
1.2.3 连接器不能承受持续的机械拉伸，电缆应该由电缆扎带固定。
The plug connection must not be subjected to continuous mechanical tension. The
cable should be fixed with cable binders.
1.2.4 产品不得在含有烃、酚、酮、氨合物等与塑料有腐蚀的环境中使用。安装过程
中，禁止在连接器里添加或涂抹任何油脂及润滑剂。

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Do not use under hydrocarbon, phenol, Ammine and plastic corrosive environment.
During installation process, do not add any grease and lubricant in the connector.
1.2.5 不要将连接器直接放在屋顶表面。
Do not place the plug connectors directly on the roof membrane.
1.3 操作安全 Handling Safety
1.3.1 该连接器仅适用于B类和C类多股铜导线（见NFPA NEC 70第9章，表10）。 建
议使用光伏专用线缆，镀锡铜芯，双层绝缘，绝缘材料为XLPE。不建议使用
无镀锡电缆或PVC电缆，否则天合光能不承担任何责任。
The connector is only applicable to the B and C types of copper wires (see 9
chapters of NFPA NEC 70, table 10). It is recommended to use special photovoltaic
cable, tin plated copper core, double insulation, and insulating material is XLPE.
Trina prohibits the use of either untinned cable PVC cables, otherwise Trina Solar
will disclaim any responsibility.
1.3.2 未插合状态的连接器必须使用防尘塞，以防止灰尘和水进入。被污染的公母插
头不能插合。
Unmated plug connectors must protected from moisture and dirt with a sealing cap.
The male and female parts must not be plugged together when soiled.
1.3.3 插合部件防水等级IP68。不能长久置于水下使用。
The plug connectors are watertight in accordance with IP68 protection class.
However, they can’t be continuous operation underwater.
1.3.4 对产品有影响的常见化学品清单如下，对于表中未列明的化学品，需经天合确
认无影响后再使用。
Below is the list of common chemicals that can affect the products. For other
chemicals that are not listed in the table, should be confirmed with Trina when you
use.
序号 NO.
化学品名 Chemical Name
1
润滑油 Lubricating oil
2
防锈油 Rust-proof oil
3
冲压油 Stamping oil

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4
黄油 Grease
5
机油 Engine oil
6
柴油 Diesel
7
食用油 Cooking oil
8
WD40
9
香蕉水 Banana oil
10
油性封孔 Oil sealing agent
11
乙酸乙酯 Ethyl acetate
1.3.5 常温下储存运输，避光、防水、防尘。不可与有影响的化学品存放在一起。为
组装的连接器建议在一年内安装使用。
Storage and transportation at normal temperature. Avoiding light, waterproof and
dustproof. It is not allowed to be stored with the affected chemicals. The plug
connectors should be installed in one year.
1.3.6 天合光能有权随时对本说明书中可能出现的打印错误，产品技术改进和创新等
方面作修改，这些改动恕不另行通知。同时各语言版本翻译的不详之处，请以
中文版为准。最终解释权归天合光能.
Trina Solar has the rights to make certain correction for the printing errors,
improvements and innovation for the products, and there will be no prior notice
when these changes happen. If there was any misunderstanding for the version in
different language, please regard Chinese version as the right one. Final
explanation right belongs to Trina Solar.

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2. 技术参数 Product Specifications
连接器系统 Connector system
Φ4mm
额定电压 Rated voltage
IEC 1500V&UL 1500V
额定电流 Rated current @IEC（85℃）
41A（4.0mm2/ 12AWG）
46A（6.0mm2/ 10AWG）
55A（10.0mm2/ 8AWG）
额定脉冲电压 Rated impulse voltage
16KV
环境温度范围 Ambient temperature range
-40℃~+85℃
接触电阻 Contact resistance
≤0. 5mΩ
应用等级 Application degree
Class A
防护类别 Protection class
Class Ⅱ
污染等级 Pollution degree
2
防护等级 Degree of Protection
IP68（1m，1h）， 已插合 mated
IP2X，未插合unmated
阻燃等级 Flame class
UL94-V0
绝缘材料 Insulation material
m-PPE/PA
金属材料 Contact material
铜，镀锡 Copper , Tin-plated
接线方式 Type of termination
压接 Crimping
锁紧系统 Locking system(UL)
嵌入式 Locking type
TUV ,IEC62852
R50369705/R50385924
UL,UL6703
E486009

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3. 产品选型表 Product Selection Form
型号
Type
料号 P/N
电缆
外径
Cable
OD
导体截面积
Conductor
Cross Section
工具料号 Tool P/N
剥线钳料
号Wire
Stripper
P/N
压接工具料
号
Rivet Plier
P/N
扳手料号
Spanner
P/N
mm
mm2
AWG
TS4-F1
70930042
4.7-6.0
4.0/6.0
12/10
70930046
70930047
70900354
TS4-M1
70930041
TS4-F2
70930085
5.6-6.8
TS4-M2
70930084
TS4-F3
70900351
6.0-6.6
TS4-M3
70900350
TS4-F4
70930044
6.0-7.2
TS4-M4
70930043
TS4-F5
70930048
7.2-8.7
70930051
TS4-M5
70930045
TS4-F6
70930052
10.0
8
70930049
TS4-M6
70930050
4. 连接器外观尺寸图 ConnectorAppearance Size Drawing
4.1 正极连接器 Positive Connector
TS4-F1、TS4-F2、TS4-F3、TS4-F4：
TS4-F5、TS4-F6：

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4.2 负极连接器 Negative Connector
TS4-M1、TS4-M2、TS4-M3 、TS4-M4:
TS4-M5、TS4-M6:

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5. 安装 Installation
5.1 工具要求 Requirements of Tools
5.1.1 剥线钳 Wire Stripper
70930046 70930049
70930046 70930049
料号
P/N
钳口
Jaw
剥线范围
Crimping Range
70930046
中间 Middle
4.0mm2
12AWG
右边 Right side
6.0mm2
10AWG
70930049
右边 Right side
10.0mm2
8AWG

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5.1.2 铆接钳 Rivet Plier
70930047
料号
P/N
钳口
Jaw
铆接范围
Riveting Range
图片
Picture
70930047
中间
Middle
4.0mm2
12AWG
右边
Right side
6.0mm2
10AWG
70930051
可调
Adjustable
4.0/6.0/
10.0mm2
8AWG
5.1.3 塑料板手 Plastic Spanner
1套set =2 片pc，料号 P/N：70900354
5.1.4 工具箱 Tool Box
料号 P/N
70930046
数量 Qty.
70930049
数量 Qty.
70930047
数量 Qty.
70930051
数量 Qty.
70900354
数量 Qty.
图片 Picture

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70930082
1pc
None
1pc
None
2pcs
70930083
None
1pc
None
1pc
5.2 组装步骤 Assembly Steps
5.2.1 剥线 Stripping
剥离电缆绝缘层。Strip the insulating layer of cable. L=6±0.5mm.
注意不要切断绝缘层下的线芯。Be attention and not to cut off the individual strands.
5.2.2 放入插针插套 Inserting pin and socket
70930047 70930051
将金属端子放在铆接工具孔内，铆接孔朝外，使金属端子的最外侧边缘与铆接口齐平。
Place the metal terminal in the hole of the riveting tool. The riveting hole is facing out. The
most outer edge of the metal terminal is flat with the riveting interface.
5.2.3 铆接插针插套 Crimping pin and socket

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将剥好线的线芯插入金属端子铆接孔内，需确保所有芯线都在孔内。保证金属件和电
缆线的同轴度。最后按下铆接工具手柄，一直按到底，完成铆接。铆接后线缆拉力参
照下表。铜丝都要被包扎。
Insert stripped cable into the rivet hole of the metal terminal, and make sure all the
individual strands are in the hole. Ensure the coaxially of metal parts and cables. Finally,
press the riveting tool handle and press it to the end to complete the riveting. The cable
tension after riveting is referenced to the following table. All individual strands should be
bandaged.
线缆规格
Cable specifications
拔出力
Cable pull-out force
4.0mm2/ 12AWG
≥312N
6.0mm2/ 10AWG
≥356N
10.0mm2/ 8AWG
≥401N
下方图例为铆接好的插针插套 The picture below are riveted pins and sockets
压接钳（70930051）根据不同规格线缆，需要先调节到相应的档位。
According to different specifications of the cable, you need to adjust to the corresponding gear of

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Crimping pliers (70930051).
档位
Gear
线缆规格
Cable spec
连接器规格
Connector type
4
4.0mm2/12AWG
TS4-F5/TS4-M5
6
6.0mm2/10AWG
8
10.0mm2/8AWG
TS4-F6/TS4-M6
5.2.4 插入 Pushing
将铆接好的插头插入插座或插头的绝缘套，直至其啮合。轻轻拉动线缆，检查金属件是
否啮合牢固。确认负极 pin 针和负极本体同轴。
Insert the crimped-on contact into the insulator until they engage. Pull gently on the lead to
check that the metal part is correctly engaged. Make sure the negative pin and the negative
body are coaxial.
5.2.5 安装螺帽 Install the cable

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先用手预拧紧，再用塑料扳手旋紧电缆螺帽。
First screw the nut by hands, then lock tightly by plastic spanner.
型号
Type
电缆外径范围
Cable OD range
管控间隙
Control gap
参考扭力
Reference torque
TS4-F1/M1
4.7-6.0mm
0＜X≤1.0mm
3±0.5 N*m
TS4-F2/M2
5.6-6.8mm
TS4-F3/M3
6.0-6.6mm
TS4-F4/M4
6.0-7.2mm
TS4-F5/M5
7.2-8.7mm
1.0＜X≤1.8mm
TS4-F6/M6
注意 1：拧螺帽时，需保证电缆线与螺帽同心。
Note 1：Ensure the concentricity of cable and cable nut when you screw cable nut.
注意 2：须确认负极 pin 针和负极本体同轴，再锁紧螺帽。
Note 2：Make sure the negative pin and the negative body are coaxial and then lock the nut.
6. 连接器对插及解锁 Connecting and Disconnecting
6.1 连接器对插 Connecting
将连接器正负极对插，直到啮合。轻轻拉动，以检查是否啮合牢固。插入力≤80N。
Plug the coupling together until they engage. And pull lightly to check correct engagement.

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Insertion force ≤80N.
6.2 连接器解锁 Disconnecting
此插头连接，只能使用塑料板手工具解锁。
This connector must be unlocked with plastic spanner when it connected.
7. 线缆 Cable
7.1 线缆接线 Connection of Cable
电缆根部建议保留 20mm 未折弯长度，以免因线缆折弯产生的外力引起连接器密封件
变形。
In order to avoid the cable sealing element deformation that a force generated by bending
the wire, the cable need keep at least 20mm straight length.
备注：请参考电缆生产商的最小弯曲半径的详细要求。
Remarks：Please refer to the detailed instruction of the min bend radius given by cable
manufacturer.
7.2 接合状态 Connection Status

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8. 天合光能服务网点 Trina Solar Service Point
天合光能股份有限公司 Trina Solar Co.,Ltd
地址：中国江苏省常州市新北区天合路2号
ADD: No. 2 Tian He Road, Electronics Park, New District, Changzhou, Jiangsu 213031, P. R.
China
邮编/PO No：213031
网址 Website：www.trinasolar.com
区域
Region
地址
Address
电话
Telephone Number
邮箱
Mail Address
EU
Regus East Midlands Airport
Pegasus Business Park Herald
Way, Castle Donington Derby,
DE74 2TZ - United Kingdom
[phone]
[e-mail]
Richtistrasse 11 8304
Wallisellen- Switzerland
[phone]
Einsteinring 26 - 85609
Aschheim - Germany
[phone]
C/Caleruega, 79, 3º-A, 28033,
Madrid , SPAIN
[phone]
US
100 Century Center, Suite 501
San Jose CA 95112
[phone]
[e-mail]
Japan
21F World Trade Center
Building 2-4-1 Hamamatsu-cho,
Minatu-ku, Tokyo 106-6121
[phone]
[e-mail]
m
可以在 http://www.trinasolar.com/cn/上查看、下载和打印相应的说明书。
The appropriate instructions can be viewed, downloaded, and printed at
http://www.trinasolar.com/cn/.