Triton XT18 User manual

tritontools.com
XT CAG115B
Angle Grinder 115mm
814386_Z1MANPRO1.indd 2 06/08/2015 09:59

2
814386_Z1MANPRO1.indd 2 06/08/2015 09:59

3
10
11
12
13 1 2 3
4
5
6
7
89
I
POWER LEVEL
PRESS
II
15˚
16
15 14
22
21 19
20
17
18
814386_Z1MANPRO1.indd 3 06/08/2015 09:59

4
Thank you for purchasing this Triton tool. This manual contains information necessary for safe and effective operation of this product.
This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure
you fully understand the instructions. Ensure all users of the tool read and fully understand this manual.
Description of Symbols
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Wear hand protection
Read instruction manual
Toxic fumes or gases!
Caution!
Always disconnect from the power supply when adjusting,
changing accessories, cleaning, carrying out maintenance and
when not in use!
Be aware of kickback!
Important safety devices! Ensure correct function, maintain in
accordance with instructions and DO NOT disable!
Class II construction (for battery charger only)
For indoors use only (battery charger and PSU)!
DO NOT incinerate batteries!
Internal time-lag fuse with rated current 3.15A
Environmental Protection
Waste electrical products and batteries, including Li-Ion batteries,
should not be disposed of with household waste. Please recycle
where facilities exist. Check with your local authority or retailer
for recycling advice.
Conforms to relevant legislation and safety standards. <Choose
correct symbol for region>
VVolts
~, a.c. Alternating current
A, mA Ampere, milli-Amp
n0No load speed
nRated speed
ØDiameter
°Degrees
λWavelength
Hz Hertz
, d.c. Direct current
W, kW Watt, kilowatt
/min or min-1 (revolutions or reciprocation) per minute
Ah Amp hours (battery capacity)
dB (A) Decibel sound level (A weighted)
m/s2Metres per second squared (vibration magnitude)
Technical Abbreviations Key
T-130°
814386_Z1MANPRO1.indd 4 06/08/2015 09:59

5
Model number: XTCAG115B
Voltage: 18V d.c.
Rated speed(n): 8000min-1
Disc diameter: Ø115mm
Disc bore diameter: Ø22.2mm
Spindle thread: M14
Dimensions (L x W x H): 360 x 130 x 120mm
Weight: 1.9kg (with battery)
Battery
Technology: Li-Ion
Voltage: 18V, d.c.
Capacities: 1.3Ah (XT13AHB), 1.5Ah (XT15AHB),
2.0Ah (XT2AHB), 3.0Ah (XT3AHB) &
4.0Ah (XT4AHB)
Charging times (XT35C charger): 3-5hrs (1,3Ah, 1.5Ah & 2.0Ah),
5-7hrs (3.0Ah & 4.0Ah)
• Batteries supplied will vary depending on pack configuration
Battery Charger PSU
Model No: XT35C
Input Voltage: 100-240V~ 50/60Hz, 13W
Power output: 22.7V d.c., 380mA
Protection class:
Length of power cord: 2m
Battery Charger
Input Voltage: 22.7V d.c.
Output Voltage: 14.4-18V d.c.
Battery Compatibility: XT 18V
As part of our ongoing product development, specifications of Triton products may alter
without notice.
Sound and vibration information
Sound pressure LPA: 78.5dB(A)
Sound power LWA: 89.5dB(A)
Uncertainty K: 3dB
Weighted vibration (grinding):
Main handle:
Auxiliary handle:
7.154m/s2
5.311m/s2
Uncertainty 1.5m/s2
The sound intensity level for the operator may exceed 85dB(A) and sound protection
measures are necessary.
Specification
WARNING: Always wear ear protection where the sound level exceeds 85dB(A) and limit the
time of exposure if necessary. If sound levels are uncomfortable, even with ear protection, stop
using the tool immediately and check the ear protection is correctly fitted and provides the
correct level of sound attenuation for the level of sound produced by your tool.
WARNING: User exposure to tool vibration can result in loss of sense of touch, numbness,
tingling and reduced ability to grip. Long term exposure can lead to a chronic condition. If
necessary, limit the length of time exposed to vibration and use anti-vibration gloves. Do not
operate the tool with hands below a normal comfortable temperature, as vibration will have a
greater effect. Use the figures provided in the specification relating to vibration to calculate the
duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according to EN60745 or
similar international standards. The figures represent normal use for the tool in normal
working conditions. A poorly maintained, incorrectly assembled, or misused tool, may produce
increased levels of noise and vibration. www.osha.europa.eu provides information on sound
and vibration levels in the workplace that may be useful to domestic users who use tools for
long periods of time.
General Safety
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
WARNING: This appliance is not intended for use by persons (including children) with
reduced, physical or mental capabilities or lack of experience or knowledge unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Children must be supervised to ensure that they do not play
with the appliance.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
g) When used in Australia or New Zealand, it is recommended that this tool is ALWAYS
supplied via Residual Current Device (RCD) with a rated residual current of 30mA or less.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce
dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
814386_Z1MANPRO1.indd 5 06/08/2015 09:59

6
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper
clips, coins, keys, nails, screws or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together may
cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact occurs, flush with water. If liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause irritation or burns.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Grinding Tool Safety
Safety warnings common for grinding, sanding, wire
brushing, polishing or abrasive cutting-off operations
a) This power tool is intended to function as a grinder, sander, wire brush or cut-off
tool. Read all safety warnings, instructions, illustrations and specifications provided
with the power tool. Failure to follow all instructions listed below may result in electric
shock, fire and/or serious injury.
b) Operations such as polishing are not recommended to be performed with this power
tool. Operations for which the power tool was not designed may create a hazard and
cause personal injury.
c) Do not use accessories which are not specifically designed and recommended by
the tool manufacturer. Just because the accessory can be attached to your power tool it
does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum speed
marked on the power tool. Accessories running faster than their rated speed can break
and fly apart.
e) The outside diameter and the thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be adequately
guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other accessory must
properly fit on the spindle of your power tool. Accessories with arbour holes that do not
match the mounting hardware of the power tool will run out of balance, vibrate excessively
and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as
abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear,
wire brush, wire, wire brush for loose or cracked wires. If power tool or accessory
is dropped, inspect for damage or install an undamaged accessory. After inspecting
and installing an accessory, position yourself and bystanders away from the plane
of the rotating accessory and run the power tool at maximum no-load speed for one
minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use faceshield,
safety goggles or safety glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of stopping small abrasive or
workpiece fragments. Eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or respirator must be capable of filtrating
particles generated by your operation. Prolonged exposure to high intensity noise may
cause hearing loss.
i) Keep bystanders a safe distance away from the work area. Anyone entering the
work area must wear personal protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold the power tool by insulated gripping surfaces only, when performing an
operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contact a ‘live’ wire may make exposed metal parts of the power tool
‘live’ and could give the operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be
cut or snagged and your hand or arm may be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it to your side. Accidental contact with the
spinning accessory may snag clothing, pulling the accessory towards your body.
n) Regularly clean the power tool’s vents. The motor’s fan will draw the dust inside the
housing and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite these
materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid
coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush
or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory
which in turn causes the uncontrolled power tool to be forced in the direction opposite of the
accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the
wheel that is entering into the pinch point can dig into the surface of the material causing the
wheel to climb out or kick out. The wheel may either jump towards or away from the operator,
depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels
may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body an arm to allow you
to resist kickback forces. Always use auxiliary handle, if provided, for maximum
control over kickback or torque reaction during start up. The operator can control
torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your
hand.
c) Do not position your body in the area where power tool will move if kickback
occurs. Kickback will propel the tool in the direction opposite to the wheel’s movement at
the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the
rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
Safety Warnings Specific for Grinding and Abrasive
Cutting-Off Operations
a) Use only wheel types that are recommended for your power tool and the specific
guard designed for the selected wheel. Wheels for which the power tool was not
designed cannot be adequately guarded and are unsafe.
b) The grinding surface of the centre depressed wheels must be mounted below the
plane of the guard lip. An improperly mounted wheel that projects through the plane of
the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool and positioned for maximum
safety, so the least amount of wheel is exposed towards the operator. The guard
helps to protect the operator from broken wheel fragments, accidental contact with wheel,
and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications. For example: do not
grind with the side of the cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding; side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that are of correct size and shape for your
selected wheel. Proper wheel flanges support the wheel, thus reducing the possibility of
wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheels intended for larger
power tools are not suitable for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive
Cutting-Off Operations
a) Do not ‘jam’ the cut-off wheel or apply excessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the wheel increases the loading and
susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback
or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel,
at the point of operation, is moving away from your body, the possible kickback may
propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the
power tool and hold the power tool motionless until the wheel comes to a complete
stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take corrective action to eliminate the
cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Allow the wheel to reach full
speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimise the risk of wheel pinching
and kickback. Large workpieces tend to sag under their own weight. Supports must be
placed under the workpiece near the line of cut and near the edge of the workpiece on
both sides of the wheel
f) Use extra caution when making a ‘pocket cut’ into existing walls or other blind
areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that
can cause kickback.
814386_Z1MANPRO1.indd 6 06/08/2015 09:59

7
Safety Warnings Specific for Sanding Operations
a) Do not use excessively oversized sanding disc paper. Follow manufacturer’s
recommendations, when selecting sanding paper. Larger sanding paper extending
beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of
the disc, or kickback.
Safety Warnings Specific for Wire Brushing Operations
a) Be aware that wire bristles are thrown by the brush even during ordinary operation.
Do not overstress the wires by applying excessive load to the brush. The wire bristles
can easily penetrate light clothing and/or skin.
b) If the use of the guard is recommended for wire brushing, do not allow any
interference of the wire wheel or brush with the guard. Wire wheel or brush may
expand in diameter due to work load and centrifugal
Additional grinder safety
WARNING: When using straight and depressed centre cutting off wheels (type 41 & 42)
plus grinding wheels that grind on the edge only (type 1) a cutting guard or cut-off guard
must be fitted.
WARNING: DO NOT operate a grinder without the appropriate guards in place. Reset the
guard if the work angle or the position of the person operating the machine changes.
WARNING: Always check for a expiry date of the grinding or cutting disc before use
(remove from tool if necessary). Either printed on the label or stamped on the inner steel
ring of the disc. DO NOT use an expired disc it may shatter in use.
• Do not touch grinding or cutting discs before they have cooled down after use
• Reset the on/off switch of the tool to the off position whenever the power is interrupted
• By exerting too much application force, the machine can be subject to overload. Overload
can lead to overheating and damage of the power tool. After use, continue to run it at no-
load for several minutes in order to cool it down by using the fan of the motor
• When operating the grinder, it is an essential safety requirement that the correct type of
guard is installed for each application to prevent injury. For example, a cutting guard must
be installed when using a cutting or diamond disc, and a grinding guard must be used
with grinding discs
• Grinding tool accessories must be mounted, used and stored in compliance with the
manufacturer’s recommendations
• Use the correct type of cutting or grinding disc for the task and material being worked
on. Check the label on the disc or accessory to find out if it is appropriate to use on the
workpiece
• If discs are supplied with blotters they must be fitted and used correctly. Not fitting blotters
may cause the disc to shatter in use and be a safety risk
• Ensure that the cutting/grinding disc or accessory is fitted correctly and securely before
use. Run the machine with the disc or accessory fitted, but without load, for a reasonable
time before attempting to cut/grind. If excessive vibration occurs, stop the machine,
investigate and correct the cause before use. Seek professional guidance if you are in
doubt about how to operate the machine safely
• Do not allow discs to become wet or contaminated with oil. If you suspect that a disc has
degraded in storage, or if you are unsure about whether its expiry date has passed, DO
NOT USE AND DISCARD
• Do not attempt to cut or grind magnesium or any alloy that has high magnesium content
• Hold the machine appropriately to ensure that debris produced does not land on skin
or clothing
• Do not touch the spindle lock button while the tool is operating
• A grinding disc will gradually wear down during use, reducing its size. If a disc becomes
too small to work with easily, stop using it and replace it with a new disc
Additional safety for super abrasives
• Superabrasives are generally inflexible and could shatter, so must be handled with the
utmost care. Damaged or improperly mounted superabrasives are dangerous and can
cause SEVERE injury to the user and other people in the vicinity
• Types of superabrasive wheels include diamond cutting discs, welded metal discs,
CBN discs etc. Choose your superabrasive tool carefully, taking into consideration the
workpiece material, the machine dimensions and capabilities. Make sure the machine
does not exceed the maximum operating speed of the superabrasive disc
• NEVER use superabrasive cutting discs for side grinding, as this might lead to the disc
shattering
• Superabrasive wheels have to be carefully inspected and tested before mounting. Metal
wheels should be subjected to a sound test: hold the wheel on a mandrel or with a finger
inserted through the bore, then tap it with a non-metallic object at several points and
listen each time to the sound produced. An intact wheel will produce a clear ‘bell like’
metallic sound. Damaged wheels will give a dull, chattering sound. If in doubt, DO NOT
USE, MARK AS DAMAGED AND DISCARD
• Make sure the machine’s mounting flange is compatible with the superabrasive wheel.
Refer to the manufacturer’s mounting instructions
• ALWAYS conduct a test run after mounting, with no load for at least 30 seconds, to
determine if the wheel runs balanced and does not produce excessive vibration. If it does,
switch off IMMEDIATELY, remove the disc, inspect, re-mount and re-test if no damage
is detected
• If planning on using the superabrasive wheel with a coolant, liquid dust suppressant or
lubricant, first check if the wheel, machine and workpiece are compatible with wet cutting
and with the compound to be used. Always apply liquid to an already running wheel,
never to a non-moving tool, as the unbalance could lead to the rupture of the wheel.
When switching off, remove the liquid supply first and let the machine run at no-load, until
centrifugal forces have drained all liquid from the wheel. Dry off the wheel after use, and
prevent liquid from being absorbed into the wheel
Battery Charger Safety
Use the battery charger correctly
• Refer to the section of this manual relating to use of the battery charger before attempting
to charge the battery.
• Do not attempt to use the charger with any batteries other than those supplied. Keep your
battery charger clean; foreign objects or dirt may cause a short or block air vents. Failure
to follow these instructions may cause overheating or fire
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent
or similarly qualified persons in order to avoid a hazard
Warning: Do not recharge non-rechargeable batteries
Use batteries correctly
• Only charge batteries using the charger provided. Only use batteries provided with this
power tool, or others recommended by the supplier. Keep batteries clean; foreign objects
or dirt may cause a short. Allow batteries to cool for 15 minutes after charging or heavy
use. Failure to follow these instructions may cause overheating or fire.
• When not in use batteries should be stored at room temperature (approx 20˚C). Ensure
that batteries cannot accidentally short in storage.
Battery and charger safety features
The battery and charger are fitted with a number of safety features which may be triggered
during charging or operation:
• Over-charge protection: Charger automatically switches off when the battery has reached
full charge capacity, protecting the internal components of the battery
• Over-discharge protection: Prevents the battery from discharging beyond the
recommended lowest safety voltage
• Over-heat protection: Sensor switches off if the battery becomes too hot during operation.
This can happen if the tool is overloaded or being used for extended periods of time. Up to
30 minutes cooling time may be required depending on the ambient temperature
• Overload protection: Battery temporarily stops if it is overloaded or the maximum current
draw is exceeded, protecting the internal components. The battery will resume normal
operation when the current draw returns to a normal safe level. This may take a few
seconds
• Short circuit protection: The battery will stop working immediately if a short circuit occurs,
this prevents damage to the battery or tool
Product Familiarisation
1. Handle Mounting (top)
2. On/Off Switch
3. Insulated Handle
4. Charge Indicator
5. Battery
6. Battery Release
7. Pin Spanner
8. Auxiliary Handle
9. Grinding Guard
10. Grinding Disc (not supplied)
11. Guard Quick Release
12. Spindle Lock Button
13. Handle Mounting (right)
14. Spindle
15. Outer Flange
16. Inner Flange
17. Charger PSU
18. PSU DC plug
19. Battery Charger
20. Charger DC Socket
21. Green LED
22. Red LED
Note: This manual may be supplied with different package configurations and supplied
accessories may vary.
Intended Use
Battery powered angle grinder, using 115mm discs, suitable for light to medium duty grinding.
Suitable for wire brushing and sanding operations. Only suitable for cutting-off operations if an
optional and compatible cut-off guard is purchased.
Except the uses which are mentioned above, others are regarded as misuse.
814386_Z1MANPRO1.indd 7 06/08/2015 09:59

8
Unpacking Your Tool
• Carefully unpack and inspect your tool. Familiarise yourself with all its features and functions.
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or
damaged, have such parts replaced before attempting to use this tool.
Before Use
Removing a battery
• To remove the Battery (5) from the angle grinder, press the Battery Release (6), then slide
the Battery off the base of the tool
WARNING: DO NOT try to remove the Battery without pressing the Battery Release button. The
grinder or Battery could be damaged.
Fitting a battery
1. To fit a charged battery, slide it on to the base of the tool until it clicks and locks into position
Note: Make sure the Battery and base are lined up correctly. If the Battery does not slide into the
base easily, do not force it. Instead, slide the Battery out of the base, check the top of Battery and
the tool battery slot are clean and undamaged and that the contacts are not bent.
Setting up the battery charger
1. Insert the PSU DC Plug (18) into the Charger DC Socket (20)
2. If fitted, remove any existing battery from the Battery Charger (19)
3. Insert the Charger PSU (17)into a suitable mains socket
Note: The Green LED (21) on the Battery Charger will flash to indicate that the charger is ready
to charge the battery.
WARNING: Use this charger ONLY to charge the supplied battery or additional purchased
batteries that are specifically designed for this tool.
WARNING: The charger is designed for indoor use only, and MUST NOT be used in damp or wet
conditions.
Charging the battery
WARNING: Failure to follow the correct procedure when charging batteries will result in
permanent damage.
1. Slide the Battery Charger (19) onto a fully or partially discharged Battery
Note: Make sure the Battery and Battery Charger are lined up correctly. If the Battery does not
slide on to the Battery Charger easily, don’t force it. Instead, remove the Battery, check the top of
Battery and the Battery Charger slot are clean and undamaged and that the contacts are not bent.
2. Once charging commences, the Red LED (22) will illuminate
3. When the Battery is fully charged, the Green LED (21) will be illuminated
Battery Charge Level: The battery has a built-in Charge Indicator (4) (Fig. I). Pressing on the
button to the right will indicate the charge level. The right LED indicates a high charge level and
the left a low charge level that will mean the battery pack will require charging soon.
IMPORTANT: When a low charge level is indicated, the tool may stop operating while in use. In
some instances this may be dangerous. Always ensure the battery pack has a good charge level.
Note: Due to the high current motor of this tool and safety issues with the battery fully discharging
in use stopping the tool operating, it is recommended to use a minimum of 2.0Ah capacity
batteries (XT2AHB).
Notes about battery charging:
• The battery should be charged at ambient temperatures between 10 and 40°C
(ideally around 20°C)
• After charging, allow 15 minutes for the battery to cool before use
• Ensure that the charger is disconnected from the mains supply after use, and is stored
correctly
• DO NOT leave batteries on charge for extended periods and NEVER store batteries on charge
• The Battery Charger monitors battery temperature and voltage while charging. Remove the
Battery once charging has been completed to maximise charge cycles of the battery and not
waste power
• Batteries can become faulty over time, individual cells in the battery can fail and the battery
could short. The charger will not charge faulty batteries. Use another battery, if possible, to
check correct functionality of the charger and purchase a replacement battery if a faulty
battery is indicated
• DO NOT store lithium-ion battery packs in a discharged state long term. This can damage the
lithium-ion cells. For long-term storage, store batteries in a high charge state disconnected
from the power tool
• The capacity of batteries will reduce over time. After 100 charge cycles, the battery’s
operation time and the maximum torque performance of the angle grinder will slightly
reduce. This decline will continue until the battery has minimal capacity after 500 charge
cycles. This is normal and not a fault with the battery pack
Angle grinder set-up
WARNING: Always disconnect the battery pack from the angle grinder before attempting to fit or
replace any attachment. Never fit any attachment with a maximum speed lower than the no load
speed of the machine.
• All discs and accessories must be subjected to a visual inspection prior to installation, to
ensure they are in good condition and within their expiry date. If in doubt, DO NOT USE AND
DISCARD
• Always check all parts and attachments are secure, and that rotating parts will not foul on
guards or machine case
• Always hold the machine, using both hands, by the handles provided
• Be aware that the cast metal gear housing may get hot during use
• Hot air will be emitted from the ventilation holes
• Ensure that the ventilation holes are not obscured in any way
• Always wear appropriate personal protective equipment for the task. Use of this machine
requires ear defenders, eye protection, gloves, breathing protection, and if appropriate
a hard hat
Fitting the auxiliary handle
WARNING: To ensure operator safety, ALWAYS use the Auxiliary Handle (8). Install it at the most
appropriate position for the individual task.
1. Screw the Auxiliary Handle clockwise into one of the three Handle Mounting Points (1 & 13)
of the gear housing. Tighten by hand
Note: The auxiliary handle can be mounted to the left or right hand side of the Gear Housing.
2. To remove the handle, unscrew anti-clockwise
Adjusting, removing and installing the wheel guards
WARNING: The correct guard MUST be installed for each application before operation
commences. This is an essential safety requirement.
WARNING: NEVER install a cutting disc or superabrasive cutting wheel without the correct cutting
wheel guard (optional accessory) in place.
Note: The guard must be adjusted so that it is situated between the disc and the operator. Reset
the guard if the work angle or the position of the operator changes. Seek professional guidance if
you are unsure how to operate the guards or any other safety features of the machine correctly.
Note: The grinder is supplied with the Grinding Guard (9) pre-installed.
Adjusting the guard
1. Release the Guard Quick-Release (11)
2. The Grinding Guard can be moved through a range of approximately 90°, so that it can be
placed between the disc and the operator at any required work angle
3. Tighten the hex screw on the Grinding Guard securely
Note: If the clamp is too loose or too tight, open completely and adjust the lever tightening screw.
Removing Guard
Note: Skip Step 1 if no disc is installed.
1. Depress the Spindle Lock Button (12), rotate the Spindle (14) until you feel the lock engage.
Use the Pin Spanner (7) to remove the Outer Flange (15) and remove the disc
2. Use the Guard Quick Release (11) on the Grinding Guard (9). Pull the Grinding Guard over
both of the flanges, and remove from the tool
Installing Guard
1. Release the Quick Release located on the Grinding Guard (9)
2. Fit the clamp of the Grinding Guard over the neck of the grinder
3. Tighten the Quick Release on the Grinding Guard securely
• An optional cutting guard may have a different securing mechanism. Follow the instructions
provided with the accessory.
Fitting a grinding or cutting disc
Note: Ensure you have the correct guard installed for the disc you plan to install.
1. Ensure that the Inner Flange (16) is in place on the Spindle (14) and positively engaged
with the spindle flats
2. Place the cutting or grinding disc onto the inner flange
Note: If using depressed centre discs, ensure that the depression is positioned towards the
inner flange.
3. Screw the Threaded Outer Flange (15) onto the Spindle (14). The raised centre of the
Threaded Outer Flange should face towards the disc when installing a grinding disc, and
away when installing a cutting disc
4. Depress the Spindle Lock Button (12) and rotate the Spindle until the lock engages
5. Use the supplied Pin Spanner (7) to fully tighten the threaded Outer Flange. When tight,
release the Spindle Lock Button. The grinder is now ready for use
6. To remove a disc, depress the Spindle Lock Button, rotate the spindle until you feel the lock
engage, and use the Pin Spanner to remove the Outer Flange
Fitting a wire cup brush
Note: When using the angle grinder with wire cup brushes, the guards become ineffective and
should be removed.
1. Remove Threaded Outer Flange (15), Grinding Disc (10) (if installed) and Inner Flange (16)
from the Spindle (14)
2. Screw cup brush directly onto spindle
3. Depress the Spindle Lock Button (12) and rotate the Spindle until you feel the lock engage
4. Tighten the cup brush with a suitable spanner. Release the Spindle Lock Button.
The machine is now ready for use
5. To remove a cup brush, depress the spindle lock button, rotate the spindle until you feel the
lock engage, then use a suitable spanner to remove the cup brush
814386_Z1MANPRO1.indd 8 06/08/2015 09:59

9
Problem Possible cause Solution
Red charging LED does not
illuminate and battery not
charging
Battery not correctly inserted Clean battery socket of charger
Charger not powered Recheck mains connection
Battery pack has low capacity
Battery not being fully charged Charge the battery until the charger indicates a full charge
Battery pack has been charged over 100
times and capacity has started to reduce This is normal for battery packs. Contact your Triton dealer to purchase a replacement battery pack
Angle grinder does not start when
on/off Switch is depressed
Battery completely discharged Recharge battery or replace with a fully charged battery
Defective battery Replace battery
Machine defective Contact your Triton dealer or authorised service centre
Cutting disc is off centre/vibrating
eccentrically
Grinding/cutting disc is overly worn Turn off the grinder, remove and replace the disc, as instructed in ‘Fitting a grinding or cutting disc’
Deformed grinding/cutting disc Turn off the grinder, remove and replace the disc, as instructed in ‘Fitting a grinding or cutting disc’
Grinding/cutting disc not fitted correctly Turn off the grinder and refit the disc as instructed in ‘Fitting a grinding or cutting disc’
Troubleshooting
Operation
Switching on and off
Note: Do not switch the machine on/off when the disc is in contact with the workpiece.
Always allow the motor to reach its full speed before applying load, and to stop completely
before placing the grinder down. Always hold the machine securely, using both hands, on the
handles provided
WARNING: Switching off the angle grinder under load will significantly reduce the service life
of the On/Off Switch (2).
1. To start the machine, grip the Insulated Handle (3) and Auxiliary Handle (8) firmly
2. Push the On/Off Switch (2) forward to turn on, release the switch to turn off
Note: As a safety feature the On/Off switch cannot be locked in the On position.
Grinding
• Only use discs specifically manufactured for grinding operations. Stone and metal grinding
discs are not interchangeable, use the correct disc for your application
• When grinding, keep the tool at approximately 15 to 30° to the workpiece surface (Fig II)
Note: Do not apply too much pressure to the machine whilst grinding. Excessive pressure does
not result in more effective removal of material, but will in fact cause premature wear of the
grinding disc and increase wear and tear on the machine.
Cutting
WARNING: Always ensure that the correct guard (optional accessory) for use with cutting discs
or superabrasive wheels is installed.
Note: This machine is not designed for wet cutting.
• Only use discs specifically manufactured for cutting operations. Stone and metal cutting
discs are not interchangeable, use the correct disc for your application
• Never use cutting discs for grinding operations. The disc might shatter and produce
projectiles that could injure the operator and bystanders
• When cutting, always keep the angle of the disc constant. Do not apply any sideways
force to cutting discs, as this might lead to the disc becoming jammed in the cut and
shattering
WARNING: Do not apply too much pressure to the machine whilst cutting. Excessive pressure
does not result in more effective or faster cutting, but will in fact cause premature wear of the
cutting disc and increase wear and tear on the machine.
Note: The cutting disc will wear during use, and the disc diameter will gradually reduce in size.
The smaller the disc becomes, the more strain will be placed on the motor. To avoid damage to
the machine, only use cutting discs that are within approximately 25% of the original size.
Using a cup brush or wire wheel
• Always check that the no-load speed of the grinder does not exceed the maximum speed
of the cup brush or wire wheel
• Ensure that no part of the cup brush or wire wheel can come into contact with the
machine housing
• Run the grinder, with cup brush or wire wheel attached, for at least 30 seconds before use
to check that the cup brush or wire wheel is secure, and properly balanced
• When using a wire cup brush or wire wheel, avoid applying excess pressure. Using greater
force will not make the cup brush or wire wheel more effective, but will bend the wires out
of shape and damage the brush
Accessories
• A range of accessories, including grinding, cutting and flap discs, diamond wheels, wire
cups and more is available from your Triton dealer. Spare parts can be purchased from
your Triton dealer or online at www.toolsparesonline.com
Maintenance
• This tool is manufactured using class leading components and makes use of the latest
in intelligent circuitry that protects the tool and its components. In normal use it should
provide a long working life
Cleaning
• Keep your machine clean at all times. Dirt and dust will cause internal parts to wear
quickly, and shorten the machine’s service life. Clean the body of your machine with a
soft brush or dry cloth. If available, use clean, dry, compressed air to blow through the
ventilation holes
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are no longer
functional and are not viable for repair.
• Do not dispose of power tools, batteries or other waste electrical and electronic equipment
(WEEE), with household waste
• Contact your local waste disposal authority for information on the correct way to dispose
of power tools and batteries
814386_Z1MANPRO1.indd 9 06/08/2015 09:59

10
Guarantee
To register your guarantee visit our web site at
www.tritontools.com* and enter your details.
Your details will be included on our mailing list (unless indicated
otherwise) for information on future releases. Details provided will not
be made available to any third party.
Purchase Record
Date of Purchase: ___ / ___ / ____
Model: XTCAG115B
Serial Number:
(located on tool housing)
Retain your receipt as proof of purchase a
Triton Precision Power Tools guarantees to the purchaser of this product that if any part
proves to be defective due to faulty materials or workmanship within 3 YEARS from the
date of original purchase,
Triton will repair, or at its discretion replace, the faulty part free of charge.
This guarantee does not apply to commercial use nor does it extend to normal wear and
tear or damage as a result of accident, abuse or misuse.
* Register online within 30 days.
Terms & conditions apply.
This does not affect your statutory rights oves to be defecti
Warranty
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure
and for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to
be of acceptable quality and the failure does not amount to a major failure.
This product is covered by a 36 month warranty.
This warranty will not apply:
(i) where this product has been subjected to misuse, abuse, accident or want
of care;
(ii) where this product has been used for a purpose for which it was not
designed or is not suited;
(iii) where the service of this product has been undertaken by a non-
authorised person or company or if non-approved parts have been used;
(iv) where this product has been used for industrial purposes.
Should service become necessary during the warranty period, the purchaser
should contact an Authorised Service Centre or White International. In order to
obtain warranty service, the purchaser must present the store receipt showing
the name of the retailer and the date of purchase.
The period of the warranty begins from the original date of purchase,
notwithstanding any subsequent repair or parts replacement.
Purchaser shall be responsible for all transport charges to and from the
Authorised Service Centre.
Damage in transit is not covered by this warranty. The purchaser should
remove from the product any liquids (if applicable) before sending the tool for
service or repair. The tool should be packed securely to prevent damage.
Warranty Exclusions
Wear parts or service related parts required when performing normal and
regular maintenance of this product are not covered by warranty unless it is
found to be defective by an Authorised Service Centre. These include, but are
not limited to: Blades
Distributed in Australia by White International.
PO Box 304 Milperra LPO, NSW Australia, 2214
Ph:1800 251 338
The White International Policy is one of continuous improvement and the
company reserves the right to alter designs, colours and specifications without
notice.
814386_Z1MANPRO1.indd 10 06/08/2015 09:59

11
Notes
814386_Z1MANPRO1.indd 11 06/08/2015 09:59

814386_Z1MANPRO1.indd 2 06/08/2015 09:59