Triton XT 2500G User manual

tritontools.com
XT 2500G
Angle Grinder 230mm
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15˚
Fig. A & B
1
9
2
10
5
4
3
6
7
8
12 11
13
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Image. A
Image. C
Image. E
Image. B
Image. D
Image. F
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Thank you for purchasing this Triton tool. This manual contains information necessary for safe and effective operation of this product.
This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure
you fully understand the instructions. Ensure all users of the tool read and fully understand this manual.
Technical Abbreviations Key
VVolts
~, AC Alternating current
A, mA Ampere, milli-Amp
nRated speed
ØDiameter
°Degrees
Hz Hertz
W, kW Watt, kilowatt
/min or min-1 (revolutions or reciprocation) per minute
dB (A) Decibel – A weighted
m/s2Vibration magnitude
Conforms to relevant legislation and safety
standards.
Environmental Protection
Waste electrical products should not be disposed of
with household waste. Please recycle where facilities
exist. Check with your local authority or retailer for
recycling advice.
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Wear hand protection
Read instruction manual
Wear protective clothing
Toxic fumes or gases!
Be aware of kickback!
Caution!
Always disconnect from the power supply when
adjusting, changing accessories, cleaning, carrying
out maintenance and when not in use!
Important safety devices! Ensure correct function,
maintain in accordance with instructions and DO
NOT disable!
Beware of flying objects
Keep bystanders away!
DO NOT use for side grinding.
Class II construction
(double insulated for additional protection)
Description of Symbols
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Model number: XT2500G
Voltage: 230-240V~50Hz
Power: 2200W
Rated speed: n: 6,500min-1
Motor: Fan-cooled, soft start
feature
Disc diameter: Ø230mm
Disc bore size: Ø22.23mm
Spindle thread: M14
Power cord length: 2.5m
Protection class:
Dimensions (L x W x H): 530 x 120 x 145mm
Weight: 4.66kg
As part of our ongoing product development, specifications of Triton
products may alter without notice.
Sound and vibration information
Sound pressure: 96.2dB(A)
Sound power: 107.2dB(A)
Uncertainty: 3dB
Weighted vibration: 9.43m/s2
Uncertainty: 1.5m/s2
The sound intensity level for the operator may exceed 85dB(A) and
sound protection measures are necessary.
Specification
WARNING: Always wear ear protection where the sound level exceeds 85dB(A)
and limit the time of exposure if necessary. If sound levels are uncomfortable,
even with ear protection, stop using the tool immediately and check the ear
protection is correctly fitted and provides the correct level of sound attenuation
for the level of sound produced by your tool.
WARNING: User exposure to tool vibration can result in loss of sense of touch,
numbness, tingling and reduced ability to grip. Long term exposure can lead to
a chronic condition. If necessary, limit the length of time exposed to vibration
and use anti-vibration gloves. Do not operate the tool with hands below a
normal comfortable temperature, as vibration will have a greater effect. Use
the figures provided in the specification relating to vibration to calculate the
duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according to
EN60745 or similar international standards. The figures represent normal use
for the tool in normal working conditions. A poorly maintained, incorrectly
assembled, or misused tool, may produce increased levels of noise and
vibration. www.osha.europa.eu provides information on sound and vibration
levels in the workplace that may be useful to domestic users who use tools for
long periods of time.
General Safety
WARNING Read all safety warnings and all instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious
injury.
WARNING: This appliance is not intended for use by persons (including
children) with reduced, physical or mental capabilities or lack of
experience or knowledge unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for
their safety. Children must be supervised to ensure that they do not play with
the appliance.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
g) When used in Australia or New Zealand, it is recommended that this tool is
ALWAYS supplied via Residual Current Device (RCD) with a rated residual
current of 30mA or less.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
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b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
Safety warnings common for grinding, sanding, wire
brushing, polishing or abrasive cutting-off operations
a) This power tool is intended to function as a grinder, sander, wire
brush or cut-off tool. Read all safety warnings, instructions,
illustrations and specifications provided with the power tool. Failure to
follow all instructions listed below may result in electric shock, fire and/or
serious injury.
b) Operations such as polishing are not recommended to be performed
with this power tool. Operations for which the power tool was not
designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and
recommended by the tool manufacturer. Just because the accessory
can be attached to your power tool it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the
maximum speed marked on the power tool. Accessories running faster
than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must
be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other
accessory must properly fit on the spindle of your power tool.
Accessories with arbour holes that do not match the mounting hardware of
the power tool will run out of balance, vibrate excessively and may cause
loss of control.
g) Do not use a damaged accessory. Before each use inspect the
accessory such as abrasive wheels for chips and cracks, backing
pad for cracks, tear or excess wear, wire brush, wire, wire brush for
loose or cracked wires. If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After inspecting and installing
an accessory, position yourself and bystanders away from the plane of the
rotating accessory and run the power tool at maximum no-load speed for
one minute. Damaged accessories will normally break apart during this
test time.
h) Wear personal protective equipment. Depending on application, use
faceshield, safety goggles or safety glasses. As appropriate, wear
dust mask, hearing protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. Eye protection must
be capable of stopping flying debris generated by various operations. The
dust mask or respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity noise may cause
hearing loss.
i) Keep bystanders a safe distance away from the work area. Anyone
entering the work area must wear personal protective equipment.
Fragments of workpiece or of a broken accessory may fly away and cause
injury beyond immediate area of operation.
j) Hold the power tool by insulated gripping surfaces only, when
performing an operation where the cutting accessory may contact
hidden wiring or its own cord. Cutting accessory contact a ‘live’ wire
may make exposed metal parts of the power tool ‘live’ and could give the
operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the
cord may be cut or snagged and your hand or arm may be pulled into the
spinning accessory.
l) Never lay the power tool down until the accessory has come to a
complete stop. The spinning accessory may grab the surface and pull the
power tool out of your control.
m) Do not run the power tool while carrying it to your side. Accidental
contact with the spinning accessory may snag clothing, pulling the
accessory towards your body.
n) Regularly clean the power tool’s vents. The motor’s fan will draw the
dust inside the housing and excessive accumulation of powdered metal
may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could
ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or
other liquid coolants may result in electrocution or shock.
Kickback and related warnings
• Kickback is a sudden reaction to a pinched or snagged rotating wheel,
backing pad, brush or any other accessory. Pinching or snagging
causes rapid stalling of the rotating accessory which in turn causes
the uncontrolled power tool to be forced in the direction opposite of the
accessory’s rotation at the point of binding.
• For example, if an abrasive wheel is nagged or pinched by the workpiece,
the edge of the wheel that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb out or kick out. The
wheel may either jump toward or away from the operator, depending on
the direction of the wheel’s movement at the point of pinching. Abrasive
wheels may also break under these conditions.
• Kickback is the result of power tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper precautions
as given below.
a) Maintain a firm grip on the power tool and position your body and arm
to allow you to resist kickback forces. Always use the auxiliary handle, if
provided, for maximum control over kickback or torque reaction during
start-up. The operator can control torque reactions or kickback forces, if
proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may
kickback over your hand.
c) Do not position your body in the area where the power tool will move if
kickback occurs. Kickback will propel the tool in the direction opposite to
the wheels movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bounding
and snagging the accessory. Corners, sharp edges or bounding have
a tendency to snag the rotating accessory and cause loss of control or
kickback.
e) Do not attach a saw chain, woodcarving blade or toothed saw blade. Such
blades create frequent kickback and loss of control.
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Safety Warnings Specific for Grinding and Abrasive
Cutting-Off Operations
a) Use only wheel types that are recommended for your power tool and
the specific guard designed for the selected wheel. Wheels for which
the power tool was not designed cannot be adequately guarded and are
unsafe.
b) The grinding surface of the centre depressed wheels must be mounted
below the plane of the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool and positioned
for maximum safety, so the least amount of wheel is exposed towards
the operator. The guard helps to protect the operator from broken wheel
fragments, accidental contact with wheel, and sparks that could ignite
clothing.
d) Wheels must be used only for recommended applications. For example: do
not grind with the side of the cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding; side forces applied to these wheels may
cause them to shatter.
e) Always use undamaged wheel flanges that are of correct size and shape
for your selected wheel. Proper wheel flanges support the wheel, thus
reducing the possibility of wheel breakage. Flanges for cut-off wheels may
be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheels intended
for larger power tools are not suitable for the higher speed of a smaller tool
and may burst.
Additional Safety Warnings Specific for Abrasive
Cutting-Off Operations
a) Do not ‘jam’ the cut-off wheel or apply excessive pressure. Do not attempt
to make an excessive depth of cut. Overstressing the wheel increases the
loading and susceptibility to twisting or binding of the wheel in the cut and
the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When
the wheel, at the point of operation, is moving away from your body, the
possible kickback may propel the spinning wheel and the power tool
directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off
the power tool and hold the power tool motionless until the wheel comes
to a complete stop. Never attempt to remove the cut-off wheel from the cut
while the wheel is in motion otherwise kickback may occur. Investigate and
take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Allow the wheel to
reach full speed and carefully re-enter the cut. The wheel may bind, walk
up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimise the risk of wheel
pinching and kickback. Large workpieces tend to sag under their own
weight. Supports must be placed under the workpiece near the line of cut
and near the edge of the workpiece on both sides of the wheel
f) Use extra caution when making a ‘pocket cut’ into existing walls or other
blind areas. The protruding wheel may cut gas or water pipes, electrical
wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations
a) Do not use excessively oversized sanding disc paper. Follow
manufacturer’s recommendations, when selecting sanding paper. Larger
sanding paper extending beyond the sanding pad presents a laceration
hazard and may cause snagging, tearing of the disc, or kickback.
Safety Warnings Specific for Wire Brushing Operations
a) Be aware that wire bristles are thrown by the brush even during ordinary
operation. Do not overstress the wires by applying excessive load to the
brush. The wire bristles can easily penetrate light clothing and/or skin.
b) If the use of the guard is recommended for wire brushing, do not allow any
interference of the wire wheel or brush with the guard. Wire wheel or brush
may expand in diameter due to work load and centrifugal forces.
Additional grinder safety
WARNING: When using straight and depressed centre cutting off wheels (type
41 & 42) plus grinding wheels that grind on the edge only (type 1) a cutting
guard or cut-off guard must be fitted.
WARNING: DO NOT operate a grinder without the appropriate guards in place.
Reset the guard if the work angle or the position of the person operating the
machine changes.
WARNING: Always check for a expiry date of the grinding or cutting disc before
use (remove from tool if necessary). Either printed on the label or stamped
on the inner steel ring of the disc. DO NOT use an expired disc it may shatter
in use.
• Do not touch grinding or cutting discs before they have cooled down after
use
• Reset the on/off switch of the tool to the off position whenever the power
is interrupted
• By exerting too much application force, the machine can be subject to
overload. Overload can lead to overheating and damage of the power tool.
After use, continue to run it at no-load for several minutes in order to cool it
down by using the fan of the motor
• When operating the grinder, it is an essential safety requirement that the
correct type of guard is installed for each application to prevent injury.
For example, a cutting guard must be installed when using a cutting or
diamond disc, and a grinding guard must be used with grinding discs
• Grinding tool accessories must be mounted, used and stored in compliance
with the manufacturer’s recommendations
• Use the correct type of cutting or grinding disc for the task and material
being worked on. Check the label on the disc or accessory to find out if it is
appropriate to use on the workpiece
• If discs are supplied with blotters they must be fitted and used correctly.
Not fitting blotters may cause the disc to shatter in use and be a safety risk
• Ensure that the cutting/grinding disc or accessory is fitted correctly and
securely before use. Run the machine with the disc or accessory fitted,
but without load, for a reasonable time before attempting to cut/grind. If
excessive vibration occurs, stop the machine, investigate and correct the
cause before use. Seek professional guidance if you are in doubt about
how to operate the machine safely
• Do not allow discs to become wet or contaminated with oil. If you suspect
that a disc has degraded in storage, or if you are unsure about whether its
expiry date has passed, DO NOT USE AND DISCARD
• Do not attempt to cut or grind magnesium or any alloy that has high
magnesium content
• Hold the machine appropriately to ensure that debris produced does not
land on skin or clothing
• Do not touch the spindle lock button while the tool is operating
• A grinding disc will gradually wear down during use, reducing its size. If
a disc becomes too small to work with easily, stop using it and replace it
with a new disc
Additional safety for super abrasives
• Superabrasives are generally inflexible and could shatter, so must
be handled with the utmost care. Damaged or improperly mounted
superabrasives are dangerous and can cause SEVERE injury to the user
and other people in the vicinity
• Types of superabrasive wheels include diamond cutting discs, welded
metal discs, CBN discs etc. Choose your superabrasive tool carefully,
taking into consideration the workpiece material, the machine dimensions
and capabilities. Make sure the machine does not exceed the maximum
operating speed of the superabrasive disc
• NEVER use superabrasive cutting discs for side grinding, as this might lead
to the disc shattering
• Superabrasive wheels have to be carefully inspected and tested before
mounting. Metal wheels should be subjected to a sound test: hold the
wheel on a mandrel or with a finger inserted through the bore, then tap
it with a non-metallic object at several points and listen each time to the
sound produced. An intact wheel will produce a clear ‘bell like’ metallic
sound. Damaged wheels will give a dull, chattering sound. If in doubt, DO
NOT USE, MARK AS DAMAGED AND DISCARD
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• Make sure the machine’s mounting flange is compatible with the
superabrasive wheel. Refer to the manufacturer’s mounting instructions
• ALWAYS conduct a test run after mounting, with no load for at least 30
seconds, to determine if the wheel runs balanced and does not produce
excessive vibration. If it does, switch off IMMEDIATELY, remove the disc,
inspect, re-mount and re-test if no damage is detected
• If planning on using the superabrasive wheel with a coolant, liquid dust
suppressant or lubricant, first check if the wheel, machine and workpiece
are compatible with wet cutting and with the compound to be used. Always
apply liquid to an already running wheel, never to a non-moving tool, as
the unbalance could lead to the rupture of the wheel. When switching off,
remove the liquid supply first and let the machine run at no-load, until
centrifugal forces have drained all liquid from the wheel. Dry off the wheel
after use, and prevent liquid from being absorbed into the wheel
Product Familiarisation
1. Quick-Release Clamp
2. Spindle Lock Button
3. Swivel-Action Button
4. Rear Handle
5. On/Off Trigger Switch
6. Lock-Off Device
7. Brush Access Covers
8. Auxiliary Handle
9. Grinding Guard
10. Grinding Disc (not included)
11. Spindle
12. Threaded Flange
13. Inner Flange
Accessories (not shown):
• 1 x Pin Spanner
Optional Accessories:
• Cutting wheel guard
Intended Use
Portable mains-powered angle grinder using 230mm diameter discs, suitable
for medium duty grinding. Also suitable for wire brushing and sanding
operations. Suitable for cutting-off operations only when a compatible cut-off
guard is fitted (additional purchase required).
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all its
features and functions
• Ensure that all parts of the tool are present and in good condition. If any
parts are missing or damaged, have such parts replaced before attempting
to use this tool
Before Use
Warning: Always unplug the grinder from the mains supply before attempting
to fit or replace any attachment. Never fit any attachment with a maximum
speed lower than the no load speed of the machine.
• All discs and accessories must be subjected to a visual inspection prior
to installation, to ensure they are in good condition and within their expiry
date. If in doubt, DO NOT USE AND DISCARD
• Always check all parts and attachments are secure, and that rotating parts
will not foul on guards or machine case
• Always hold the machine, using both hands, by the handles provided
• Be aware that the cast metal gear housing may get hot during use
• Hot air will be emitted from the ventilation holes
• Ensure that the ventilation holes are not obscured in any way
• Always wear appropriate personal protective equipment for the task. Use
of this machine requires ear defenders, eye protection, gloves, breathing
protection, and if appropriate a hard hat
Fitting the auxiliary handle
WARNING: To ensure operator safety, ALWAYS use the Auxiliary Handle (8).
Install it at the most appropriate position for the individual task.
1. Screw the Auxiliary Handle clockwise into one of the three mounting points
of the gear housing (Image A). Tighten by hand
Note: The Auxiliary Handle can be mounted to the left or right hand side, or on
top of the gear housing (Fig. B).
2. To remove the handle, unscrew anti-clockwise
Adjusting, removing and installing the wheel guards
WARNING: The correct guard MUST be installed for each application before
operation commences. This is an essential safety requirement.
WARNING: NEVER install a cutting disc or superabrasive cutting wheel without
the correct cutting wheel guard in place.
Note: The guard must be adjusted so that it is situated between the disc and
the operator. Reset the guard if the work angle or the position of the operator
changes. Seek professional guidance if you are unsure how to operate the
guards or any other safety features of the machine correctly.
Note: The grinder is supplied with the Grinding Guard (9) pre-installed.
Adjusting the guard
1. Open the Quick-Release Clamp (1)
2. The guard can be moved through a range of approximately 90°, so that
it can be placed between the disc and the operator at any required work
angle
3. Close the Quick-Release Clamp (Image B)
Note: If the clamp is too loose or too tight, open completely and adjust the
lever tightening screw.
Removing Guard
Note: Skip Step 1 if no disc is installed.
1. Depress the Spindle Lock Button (2), rotate the spindle until you feel the
lock engage, use the Pin Spanner to remove the Threaded Flange (12) and
remove the disc
2. Open the Quick-Release Clamp (1), rotate the guard until the protrusions
on the band of the guard are aligned with the notches on the gear housing,
and remove the guard (Image C)
Installing Guard
1. Loosen the Quick-Release Clamp (1)
2. Align the protrusions on the wheel guard band with the notches on the gear
housing
3. Push the guard onto the gear housing and adjust position
4. Close the quick-release clamp
Fitting a grinding or cutting disc
Note: Ensure you have the correct guard installed for the disc you plan to
install.
1. Ensure that the Inner Flange (13) is in place on the Spindle (11) and
positively engaged
2. Place the cutting or grinding disc onto the Inner Flange
Note: If using depressed centre discs, ensure that the depression is positioned
towards the inner flange.
3. Screw the Threaded Flange (12) onto the Spindle (11). The raised centre
of the Threaded Flange should face towards the disc when installing a
grinding disc, and away when installing a cutting disc
4. Depress the Spindle Lock Button (2) and rotate the spindle until you feel
the lock engage
5. You can now use the supplied Pin Spanner to fully tighten the Threaded
Flange. When tight, release the Spindle Lock Button. The grinder is now
ready for use
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9
6. To remove a disc, depress the Spindle Lock Button, rotate the Spindle until
you feel the lock engage, and use the Pin Spanner to remove the Threaded
Flange
Fitting a wire cup brush
Note: When using the angle grinder with wire cup brushes, it may be beneficial
to fit the Grinding Guard (9) and rotate it beneath the Auxiliary Handle (8) purely
for the benefit of protecting the operator’s hand. This will depend on the design
of the wire cup brush and the operation being performed.
1. Remove outer Threaded Flange (12), Grinding Disc (10) (if installed) and
Inner Flange (13) from the Spindle (11)
2. Screw cup brush directly onto Spindle
3. Depress the Spindle Lock Button (2) and rotate the Spindle until you feel
the lock engage
4. Tighten the cup brush with a suitable spanner. Release the Spindle Lock
Button. The machine is now ready for use
5. To remove a cup brush, depress the Spindle Lock Button, rotate the Spindle
until you feel the lock engage, then use a suitable spanner to remove the
cup brush
Adjusting the swivel-action handle
Warning: Always unplug the grinder from the mains supply before making any
adjustments.
Note: The main handle position of this angle grinder can be adjusted to suit
the individual application and user preference for different work positions. This
increases operator safety and comfort dramatically when working with heavy
angle grinders.
1. Depress the Swivel-Action Button (3) (Image D)
2) Rotate the handle into the desired position
Note: The handle rotates 90° clockwise or anticlockwise from its standard
position (Image E).
3) Ensure the handle is firmly locked in position and the swivel-action button
has been released
Note: Change the Auxiliary Handle (8) to a position that best complements the
orientation of the main handle and suits the application.
Operating
Switching on and off
WARNING: Due to this angle grinder’s high power rating it is necessary to
completely unwind the cable of any extension leads or cable reels used to
connect this device to the mains power supply.
NOTE: Do not switch the machine on/off when the disc is in contact with the
workpiece. Always allow the motor to reach its full speed before applying
load, and to stop completely before placing the grinder down. Always hold the
machine securely, using both hands, on the handles provided
NOTE: Switching off the angle grinder under load will significantly reduce the
service life of the on/off switch.
1. Start the machine by gripping the Rear Handle (4) and Auxiliary Handle (8)
firmly
2. Shift the Lock-Off Device (6) forward and squeeze the On/Off Trigger
Switch (5) (Image F)
3. Release the On/Off Trigger Switch to stop the machine
Grinding
• Only use discs specifically manufactured for grinding operations. Stone
and metal grinding discs are not interchangeable, use the correct disc for
your application
• When grinding, keep the tool at approximately 15 to 30° to the workpiece
surface (Fig. A)
Note: Do not apply too much pressure to the machine whilst grinding.
Excessive pressure does not result in more effective removal of material, but
will in fact cause premature wear of the grinding disc and increase wear and
tear on the machine.
Cutting
WARNING: Always ensure that the correct guard (optional accessory) for use
with cutting discs or superabrasive wheels is installed.
Note: This machine is not designed for wet cutting.
• Only use discs specifically manufactured for cutting operations. Stone and
metal cutting discs are not interchangeable, use the correct disc for your
application
• Never use cutting discs for grinding operations. The disc might shatter and
produce projectiles that could injure the operator and bystanders
• When cutting, always keep the angle of the disc constant. Do not apply any
sideways force to cutting discs, as this might lead to the disc becoming
jammed in the cut and shattering
WARNING: Do not apply too much pressure to the machine whilst cutting.
Excessive pressure does not result in more effective or faster cutting, but will
in fact cause premature wear of the cutting disc and increase wear and tear
on the machine.
Note: The cutting disc will wear during use, and the disc diameter will
gradually reduce in size. The smaller the disc becomes, the more strain will be
placed on the motor. To avoid damage to the machine, only use cutting discs
that are within approximately 25% of the original size.
Using a cup brush or wire wheel
WARNING: Always check that the no-load speed of the grinder does not
exceed the maximum speed of the cup brush or wire wheel.
• Ensure that no part of the wire cup brush or wire wheel can come into
contact with the machine housing
• Run the grinder, with wire cup brush or wire wheel attached, for at least
30 seconds before use to check that the wire cup brush or wire wheel is
secure, and properly balanced
• When using a wire cup brush or wire wheel, avoid applying excess
pressure. Using greater force will not make the wire cup brush or wire
wheel more effective, but will bend the wires out of shape and damage
the brush
Accessories
• A wide range of compatible accessories, including the cutting wheel guard,
grinding and cutting discs for different materials, as well as diamond
wheels is available from your Triton stockist
Maintenance
WARNING: Always remove the plug from the mains power supply before
carrying out any maintenance/cleaning.
• Inspect the supply cord of the tool, prior to each use, for damage or wear.
This advice also applies to extension cords used with this tool
• If the replacement of the supply cord is necessary, this has to be done by
the manufacturer or his agent in order to avoid a safety hazard
Cleaning
• Keep your machine clean at all times. Dirt and dust will cause internal parts
to wear quickly, shortening the machine’s service life. Clean the body of
your machine with a soft brush, or dry cloth. If available, use clean, dry,
compressed air to blow through the ventilation holes
Brushes
• Over time the carbon brushes inside the motor may become worn
• Excessively worn brushes may cause loss of power, intermittent failure, or
visible sparking
• To replace the brushes, remove the Brush Access Covers (7) from both
sides of the machine. Remove the worn brushes and replaced with new.
Replace brush access plugs. Alternatively, have the machine serviced at an
authorised Triton service centre
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10
Guarantee
To register your guarantee visit our web site at
www.tritontools.com* and enter your details.
Your details will be included on our mailing list (unless indicated
otherwise) for information on future releases. Details provided will not
be made available to any third party.
Purchase Record
Date of Purchase: ___ / ___ / ____
Model: XT2500G
Serial Number:
(located on tool housing)
Retain your receipt as proof of purchase a
Triton Precision Power Tools guarantees to the purchaser of this
product that if any part proves to be defective due to faulty materials or
workmanship within 3 YEARS from the date of original purchase,
Triton will repair, or at its discretion replace, the faulty part free of
charge.
This guarantee does not apply to commercial use nor does it extend to
normal wear and tear or damage as a result of accident, abuse or misuse.
* Register online within 30 days.
Terms & conditions apply.
This does not affect your statutory rights oves to be defecti
Troubleshooting
Problem Possible cause Solution
No function when On/Off Trigger Switch (5) is
operated
No power Check power supply
Defective On/Off Trigger Switch Replace the On/Off Trigger Switch at an authorised
Silverline service centre
Cutting disc is off centre/vibrating eccentrically
Grinding/cutting disc is overly worn Turn off the grinder, remove and replace the disc,
as instructed in ‘Fitting a grinding or cutting disc’
Deformed grinding/cutting disc Turn off the grinder, remove and replace the disc,
as instructed in ‘Fitting a grinding or cutting disc’
Grinding/cutting disc not fitted correctly Turn off the grinder and refit the disc as instructed
in ‘Fitting a grinding or cutting disc’
Warranty
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure
and for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to
be of acceptable quality and the failure does not amount to a major failure.
This product is covered by a 36 month warranty.
This warranty will not apply:
(i) where this product has been subjected to misuse, abuse, accident or want
of care;
(ii) where this product has been used for a purpose for which it was not
designed or is not suited;
(iii) where the service of this product has been undertaken by a non-authorised
person or company or if non-approved parts have been used;
(iv) where this product has been used for industrial purposes.
Should service become necessary during the warranty period, the purchaser
should contact an Authorised Service Centre or White International. In order to
obtain warranty service, the purchaser must present the store receipt showing
the name of the retailer and the date of purchase.
The period of the warranty begins from the original date of purchase,
notwithstanding any subsequent repair or parts replacement.
Purchaser shall be responsible for all transport charges to and from the
Authorised Service Centre.
Damage in transit is not covered by this warranty. The purchaser should
remove from the product any liquids (if applicable) before sending the tool for
service or repair. The tool should be packed securely to prevent damage.
Warranty Exclusions
Wear parts or service related parts required when performing normal and
regular maintenance of this product are not covered by warranty unless it is
found to be defective by an Authorised Service Centre. These include, but are
not limited to: Blades
Distributed in Australia by White International.
PO Box 304 Milperra LPO, NSW Australia, 2214
Ph:1800 251 338
The White International Policy is one of continuous improvement and the
company reserves the right to alter designs, colours and specifications without
notice.
Storage
• After cleaning, always return the angle grinder and accessories to its
original hard case for storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are
no longer functional and are not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic
equipment (WEEE), with household waste
• Contact your local waste disposal authority for information on the correct
way to dispose of power tools
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11
Notes
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