eisenblatter PIPE-MAX User manual

1
Manual Instruction
Detail Drawing
Spare Parts‘ List
PIPE-MAX

You have made a good choice buying our PIPE-MAX machine! Your new pipe grinding and
polishing machine can be used for many different surface problems due to a big number of grinding
and polishing belts. Its ergonomic form allows an especially easy handing. The new „Quick-Lock“-
cable system“ provides a quick change of the cable.
Very decorative surfaces can be obtained due to the infinitely adjustable speed control at the
handle. A built-in tachogenerator provides stable, powerful speeds.
The technical and mechanical functions have especially been adjusted to each other.
A) Use - handling
Put the machine with little pressure on the pipe to be grinded and work with lateral movements.
Please take care that the PIPE-MAX is not inclined too much (belt could slip from the drive roller in
case of an extreme inclined position).
The soft front guide roller can also be used for punctual longitudinal surface grinding.
B) Technical data
Power input: approx. 1.600 watts
Speed range: 950 – 3,600 rpm
Belt speed: 4 – 15 m/sec.
C) Speed steps
A = approx. 950 rpm
B = approx. 1,300 rpm
C = approx. 1,870 rpm
D = approx. 2,120 rpm
E = approx. 2,400 rpm
F = approx. 2,900 rpm
G = approx. 3,600 rpm
D) Technical features
■Handgrip with 5 adjustable positions (also for left-handed use)
■Additional screw able front handle for „overhead working“ etc.
■Quicklock-cable for a quick and easy change
■Easy change of the carbon brushes through a lateral plastic service cover
■Gas pressure dampers with dust protection cover
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PIPE-MAX
Ideal speed steps C-D

E) Belt change
Grinding- and polishing belts are put over the front elastic grinding roller
(inside the stainless-steel belt guiding -U-profile)
■The front roller is elastically pushed back by putting the belt over the back guide roller,
then release the front roller-ready!!
Note: Follow the running direction of the S-belts (arrows on the back of the belts!)
Fleece- and polishing belts can be used in any direction!
F) Replaceable parts (wear parts)
■Front elastic grinding roller
■Stainless-steel belt guiding (U-profile)
■Rubber rings (O-rings) on the guide roller
■Lateral stainless-steel flanges at the guide roller
G) Maintenance
■Carbon brushes:
You are allowed to use only the original spare carbon brushes delivered by us.
The use of other carbon brushes excludes our obligation for warranty.
■Remove plug from socket, loosen screws (pos. 149) and remove service covers
(pos. 101). Pinch off the connecting wires, take off carbon brushes, clean carbon holder
with compressed air. Insert new carbon brushes (make sure that they do not clamp
in the carbon holder), reset pressure spring, reset service covers and fasten with the screws.
The brush fire can be observed through the air intake slots.
In case of a strong sparkling fire immediately switch off the machine. To avoid bigger
damages, it is advise able to return the machine to us.
■Cleaning:
Deposits of metal dust inside the machine can be avoided by blowing out with
compressed air at the air slots.
■Gear:
Within the warranty period, the screws at the gear head must not be loosened, as otherwise
our obligation for warranty expires.
The gear grease has to be changed after approx. 1,500 operation hours. Loosen screws
(pos. 210) so that the bearing shield (pos. 213) can be removed. The used gear grease can
now be properly removed and exchanged by approx. 16 g of a new one.
■Warranty period:
We grant a 12 months‘ warranty (from date of invoice) on all technical and mechanical parts,
provided there is no personal negligence.
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PIPE-MAX

PIPE-MAX
Typ 1.600 - 220 V + 110 V
4

5
220 volts version:
110 volts version:
Pos. Art.-No. Description Pos. Art.-No. Description
003 52003-3 Screw 210 52210 Screw
004 52004-3 QUICK-LOCK cable 4,0m 211 522 11 Spac er
100 52100-3 plastic cas e 213 522 13 Bearing shiel d
101 52101-3 Servic e cas e cover 214 522 14-3 Spac er ring
105 52105-3 Magnetic field 215 52215-3 Crown wheel
106 52106 Armature with pinion 217 52217 Sealing ring
107 52107 Fan 230 52230 Washer
108 52108 Ball bearing 231 52231-3 Nut
110 52110 Sealing ring 232 55001 Alumini um cast part
113 52113 Magnetic ring 233 55002 Screw M 6
116 52116-3 Flange 234 55003 Guide wheel
117 52117 Spac er ring s 235 550 04 Rubber O-ring
120 52120-3 Carbon brush holder 236 550 05 VA-guide was her (insid e)
127 52127-3 Electronic unit 237 55006 Count ersunk head screw M4
128 52128 Cable 238 55007 Swi vel arm for el astic roller
129 52129 Bearing co ver 239 550 12 Gas press ure da mper
131 52131 Carbon brush 240 55013 Self-loc king nut M6
133 52133-3 Ergo-grip 241 55015 Elastic roller incl. ball bearing
135 52135-3 Switc h 242 522 12v Spindl e
147 52003-3 Screw 243 55017 Nut
149 52149-3 Screw 244 55018 Cylinder head screw
160 52160-3 Cable c onn ection 245 550 19 Washer
200 52200-3 Gear b ox 246 550 20 Belt guide piec e
201 52201 Sleeve 247 55021 Screw
204 52204 Ball bearing 248 55022 Headless pin
205 52205 Washer 249 550 23 VA-guide was her (outside)
206 52206 Loc king ring 250 550 24 Count er sun k screw
207 52207 Loc king pin 701 527 00 Handle wit h f oam M8 x50
208 52208 Compressi ng spring 706 52710 Adjustable angled handle piece
209 52209 Push button
Pos. Art.-No. Description Pos. Art.-No. Description
004 52004-2 Cable( 4 m ) 110 V 127 52127-2 Electronic unit 110 V
105 52105-2 Magnetic field 110 V 131 52131-1 Carbon brush 110 V
106 52106-2 Armature 110 V 160 52160-2 Cable c onnection 110 V
Date of issue: 09. M arch 2011 Modifications reser ved!!
PIPE-MAX
Typ 1.600 - 220 V + 110 V

Gerd Eis enbl ätter GmbH Jeschkenstr. 10 DE-82538 G eretsried
CE 94 Attachment to PIPE-MAX
- Manual instruction
ENGLISH NEDERLANDS
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that this product is in conformity
with the following standards or standardi-
zation documents: EN 6074 , EN 014-1, EN 014-2,
EN 61000-3-2, EN 61000-3-3 according to the provisions of the reg-
ulations 2006/42/EG, 2004/108/EG.
EC-KONFORMITEITS ERKLARING
Wij verklaren op eigen verantwoording, dat dit produkt voldoet aan de
volgende normen of normatieve dokumenten: EN 6074 , EN 014-1,
EN 014-2, EN 61000-3-2, EN 61000-3- 3 volgens de bepalingen van
de richtlijnen 2006/42/EG, 2004/108/EG.
DEUTSCH DANSK
CE-KONFORMITÄTSERKLÄRUNG
Wir erklären in alleiniger Verantwortung, dass dieses Produkt mit den
folgenden Normen oder normativen Dokumenten übereinstimmt: EN
6074 , EN 014-1, EN 014- 2, EN 61000-3-2, EN 61000- 3-3 gemäß
den Bestimmungen der Richtlinien 2006/42/EG, 2004/108/ EG.
CE-KONFORMITETSERKLÆRING
Vi erklæerer under almindeligt ansvar, at dette produkt er i ove-
rensstemmelse med følgende normer eller normative dokumenter: EN
6074 , EN 014-1, EN 014- 2, EN 61000-3-2, EN 61000- 3-3 i hen-
hold til bestemmelserne i direktiverne 2006/42/EG, 2004/108/EG.
FRANÇAIS NORGE
DÈCLARATION "CE" DE CONFORMITÉ
Nous déclarons sous notre propre responsa bilité que ce produit est en
conformité avec les normes ou documents normalisés: EN 6074 , EN
014-1, EN 014-2, EN 61000-3-2, EN 61000-3- 3 conformément aux
termes des réglementations 2006/42/EG, 2004/108/EG.
CE-ERKLÆRING A KONFORMITET
Vi overtar ansvaret for at dette produktet er i overenstem-
melse med følgende standar der eller standard-dok umenter: EN 6074 ,
EN 014-1, EN 014-2, EN 61000-3-2, EN 61000-3-3 i samsvar med
bestemmelsene i direktivene 2006/42/EG, 2004/108/EG.
ITALIANO S ENSKA
DICHIARAZIONE DI CONFORMITÀ CE
Assumendone la piena responsabilità, dichiariamo che il prodotto è con-
forme alle seguenti normative ed ai relativi documenti: EN 6074 , EN
014-1, EN 014-2, EN 61000-3-2, EN 61000-3- 3 in base alle prescrizi-
oni delle direttive 2006/42/EG, 2004/108/ EG.
CE-KONFORMITETSFÖRKLARINGEN
Vi intygar och ansvarar för att denna produkt överensstämmer med
följande norm och dokument: EN 6074 , EN 014-1, EN 014-2, EN
61000-3-2, EN 61000- 3-3 enligt bestämmelserna i riktlinjerna 2006/42/
EG, 2004/108/EG.
ESPAÑOL SUOMI
DECLARACION DE CONFORMIDAD CE
Declaramos bajo neustra sola responsabilidad que este producto está en
conformidad con las normas o docu-mentos normalizados siguientes : EN
6074 , EN 014-1, EN 014- 2, EN 61000-3-2, EN 61000- 3-3 de acuer-
do con las regulaciones 2006/ 42/ EG, 2004/108/EG.
TODISTUS CE-STANDARDINMUKAISUUDESTA
Todistamme täten ja vastaamme yksin siitä, että tämä tuote en allalue-
teltujen standardien ja standardoimisasiakirjojen vaatimusten mukai-
nen: EN 6074 , EN 014-1, EN 014-2, EN 61000- 3-2, EN 61000-3-3
seuraavien ohjeide n määräysten mukaisesti: 2006/42/EG,
2004/108/EG.
PORTUGUES GREEK
DECLARAÇÃ0 DE CONFORMIDADE CE
Declaramos sob nossa exclusiva responsabilidade que este producto
cumpre as seguintes normas ou documentos normativos : EN 6074 , EN
014-1, EN 014-2, EN 61000-3-2, EN 61000-3- 3 de acordo com as
disposições das directivas 2006/42/EG, 2004/108/EG.
∆΄HΛΩ∑Н ∑ΥМΒΑΤΙΚ΄ОΤΗΤОΣ
∆ηλώvoυµε υттεuθύvως óтı тo проїóv αuтó εіvαı καтασκεuασµέvo
ơúµφωvα µε тоuς εξής καvovισµοúς ή καтαơкεuασтıκές σuσтάσεıς: EN
6074 , EN 014-1, EN 014- 2, EN 61000-3-2, EN 61000- 3-3
σúµφωνα µε тıς
δıαтάξεıς тων Οδηуıών: 2006/42/EG, 2004/108/EG.
Gerd Eisenblätter GmbH