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Copyright 2025 Manuals.Online. All Rights Reserved.

www.triumphtina.com
6.S.A.
PRESS
TRIUMPH
SCOOTER
SERVICE
DIVISION,
MERIDEN WORKS, ALLESLEY, COVENTRY
Telephone:
MERIDEN
33/
OWNE
www.triumphtina.com
INTRODUCT·ION
This handbook
is
written
in
simple terms and
is
fully illustra:ted.
It
contains
all
the
information
that
the
normal owner
will
require,
but
if
you need further help
or
advice,
in
most cases your dealer
will
be
able
to
assist you.
In
cases of difficulty,
our
Service Division
at Meriden Works, Allesley, Coventry, telephone Meriden
331
can
be
contacted
by
letter
or
telephone.
If
you do this
ALWAYS
QUOTE
THE
FULL
ENGINE AND
FRAME
NUM~ERS
of your
scooter. These are stated
in
you rregistration book
and
are starnped
on
the
right side crankcase and
the
starter
pedal cross tube part
of
the
frame. For
the
more mechanically minded scooter owners,
especially those living
in
remote areas, aservice handbook and
spares list are available. The service handbook
is
fully illustrated
with exploded and assembled illustrations giving acomprehensive
view of
all
internal parts.
USEFUL
DATA
50.4
mm.
(1.984
in.)
.
50.0
mm.
(1.969
in.)
99.75
c.c.
(6.1
cu.
in.)
7 : I
3/32
in.
(2.4
mm.)
B.T.C.,
22°
B.T.C.
0.018
in.
(0.45
mm.)
Champion N.4
0.030
in.
(0.75
mm.)
Amal
type
32
95
0.105
3rd
/4
15
24 :Irunning-in
30
: I normal running
or
*
pint of
oil
to
Igallon petrol.
Itgalls.
(6.7
litres)
50
c.c.
6-volt 18/18 watt.
6-volt 3watt.
3.50x8
12
Ibs./sq. in.
16
Ibs./sq. in.
38
in.
24 in.
68t
in.
150
Ibs.
Fuel
tank capacity .
Rear hub capacity .
Bulb
sizes: front
rear
Wheel size ...
Tyre pressure: front
rear
Di
mensions: height
width
length
weight
Contact breaker gap
Spark plug ...
Spark plug gap
Carburettor:
make and type
main
jet
...
needle
jet
needle position ...
throttle
slide
pilot
let
...
Fuel/oil ratios
(with self-mixing oil)
Bore
...
tJ
Stroke
Engi
ne
capacity
Compression ratio
Ignition timing
www.triumphtina.com
ILLUSTRATION
INDEX
INDEX
Fig.
No.
Page
No.
Page
No.
I. Left and right side views of scooter ...
2.
Plan
view of controls
3.
.
Fuel
filler cap
4.
Fuel
tap
31
12
18
29
13
8
17
3
24
26
17
27
6,
19
32
II
19
12
14
12
25
JI
20
20
...
26,27
Lu
brication ...
Adjustment
to
steering head races
How
to
clean
G
en
erali,chlyo
ut
Lu
brication
Contact breaker
Lighting equipment
'How
to
use
Adjustment
Adjustment
Wiring diagram
Running-in ...
Riding your scooter
Recommended lubricants
Fuel
tap
Starting
the
engine
Fuel
recommendations
Sparking plug
5
UsefuIdata ...
Guarantee claims
Front suspension ...
Electrical equipment
,Routine maintenance
Brakes
Carbu
rettor
Cleaning your scooter
Controls
Air
filter
.
Tyr.es
Wheels
7
9
10
II
L6
17
18
20
21
22
23
24
25
26
27
29
30
31
Rear hub (filler and level plug)
Front suspension greasing points
Left cover removed (grease point of swinging arm
and rear brake adjuster)
Wheel complete with tyre, front (on scooter)
Wheel complete with tyre, rear (on scooter)
Replacing first half of wheel ...
Replacing second half of wheel
Contact breaker
Sparking plug
Wiring diagram (standard)
Wiring diagram (with stop lamp)
Steering head race adjustment
Body raised showing
carburettor
and air filter
To replace
the
left side cover
5.
6.
7.
8.
9.
10.
II.
I~.
13.
14.
15.
16.
17.
18.
www.triumphtina.com
Fuel and
Oil.
7
Fig.
I.
Left
and
right
side
views
of
scooter.
DESCRIPTION
The engine
is
lubricated
by
the
"petroil"
system which means
that
the
lubricating oil
is
mixed with
the
fuel
to
form petroil
mixture. The
correct
mixture for your scooter
is
an
oil petrol
mixture of I
in
24
for
"running-in"
and I
in
30
for normal running.
This
is
available ready mixed from most garages.
The engine
is
ahorizontally mounted single cylinder, fan-cooled,
two-stroke
having acapacity of
100
c.c. Ignition
is
by
flywheel
generator
with
an
external ignition coil.
An
Amal
carburettor
is
fitted. Transmission
is
fully automatic
by
"V"
belt
to
asingle stage
reduct.ion gear
in
the
rear hub. The front pulley
has
three
weights
which under centrifugal force cause
the
plates
to
move closer and
the
"V"
belt
to
run higher on
the
pulley. The effective gear ratio
is
varied according
to
load and engine speed.
6
TAKING
YOUR
SCOOTER
ON
THE
ROAD
The front suspension
is
atrailing link controlled
by
rubber
in
compression. The rear suspension
is
aswinging arm controlled
by
aGirling suspension unit. The brakes are cable operated
five
inch
diameter internal expanding. The wheels are interchangeable and
of
the
split rim type, fitted with
3.50x
8
in.
tyres
..
The lighting
equipment and horn are supplied direct from
the
A.C. generator
,incorporated
in
the
flywheel and operate only when
the
engine
is
running.
If
you have
to
mix your own petroil, you should use regular
or
.premium grade but not
100
octane petrol. Self-mixing oil should
be used. Before mixing fuel
in
the
tank
turn
off
the
fuel tap.
This ensures
that
no
undiluted oil reaches
the
carburettor
or
clogs
the
fuel system. To mix
the
fuel, first put
in
the
required
amount
of
petrol and then add
the
correct
quantity
of
oil.
Although
the
oil
content
of
the
fuel
is
small it
is
most important
and
petrol
without
oil
must
never
be
used.
www.triumphtina.com
CONTROLS
AND
INSTRUMENTS
Hand
Controls
Left
Handlebar.
HORN
BUTTON
(Green):-Press
to
operate.
The horn
operates
only
with
the
engine running.
DIPPER SWITCH
:-Operate
to
change headlight beam between
main
and dipped positions.
CUT-OUT
BUTTON (Red)
:-Press
to
stop
engine.
BRAKE
LEVER:-Pull
the
lever
towards
the
handlebar
to
apply
the
front
brake. You should always use
the
front
and
rear
brakes
simultaneously.
Right
Handlebar.
THROTTLE
CONTROL:-Twist
the
handlebar
grip
towards
you
to
increase
the
throttle
opening. This controls
the
initial
take
off
from astanding
start,
the
engine
power
and
therefore
road speed.
On
Centre
Cover.
LIGHT
SWITCH:_
Turn
the
knob clockwise
to
put
on
the
front
and
rear
lights.
Note
that
the
lighting system will
operate
only
with
the
engine running.
Instruments.
SPEEDOMETER:-Indicates road speed and registers total mileage.
Foot
Controls
REAR
BRAKE
PEDAl:-Press
the
pedal
with
your
left foot
to
apply
the
rear
brake. You should always
Use
the
front
.and
rear
brakes simultaneously.
.STARTER
PEDAL:-Depress
the
pedal
gently
until you 'feel some
resistance, and
then
press down
smartly
to
rotate
the
engine
rapidly. .
;CENTRE
STAND:-To
place
the
SCooter
on
the
centre'
stand,
pUsh
the
stand extension down
to
the
ground
With
the
foot and
pull
the
SCooter backward. The stand
retracts
automatically when
the
SCooter
is
wheeled forward.
When
putting
the
SCooter on
to
the
centre
stand
on soft
or
uneven
ground,
make
sure
that
the
feet
of
the
stand
are
resting
securely.
FRONT
BRAKE
LEVER
CUr-OUT
Burro
HORN
BUTTON
ST"~TER_""""\llUl\\.lli1l
PEDAL
Fig.
2.
Plan
view
of
controls.
8
www.triumphtina.com
Fig.
4.
Fuel
tap.
II
To
Start
the
Engine.
Turn on
the
fuel tap.
When
starting acold engine pull
t~e
rich
mixture control and press
the
tickler button for approximately
five seconds. Open
the
throttle
about *of
the
total movement of
the
twist grip. Depress
the
starter
pedal gentlr
u~til
y~~
feel
some resistance and
then
apply
full
pressure.
ThiS
will
caus~!i;~he
engine
to
rotate
and it should
start
at
once. W.hen cold
the
eng~ne
may
require more than
one
attempt
to
start
It. Return
the
~Ich
mixture control
as
soon
as
the
engine will allow it
without
stalling.
/
/
RICH /
MIXTURE
CONTROL
Fig.
3.
Fuel
filler.
10
FUEL
FILLER:-
The fuel filler
is
beneath
the
hinged seat. Pull the,
chrome knob on
the
left of
the
seat
to
release
the
catch. The
plastic filler cap
is
apush-fit and
is
best removed
or
replaced with
asemi-rotary movement.
FUEL
TAP:-
The control knob protrudes
in
front of
the
left panel
(see
Fig.
4).
Pull
the
knob for
the
"ON"
position.
Always
turn
off
the
fuel
tap
when
parking
the
scooter.
RICH
MIXTURE
CONTROL:-
The control knob
protr~des
in
front of
the
right panel (see
Fig.
4).
Pull
the
knob
to
rich
en
the
mixture only when starting from cold. Return
the
knob
to
the
original position
as
soon
as
the
engine will allow it
without
stalling.
CARBURETTOR
TICKLER:-The
button under
the
centre
of
the
.
body (see
Fig.
4). Press
the
button for approximately
five
s'~conds
only when starting from cold. Do not use for longer
or
on ahot
engine
as
surplus fuel may
wet
the
sparking plug and make starting
difficult,
www.triumphtina.com
RUNNING-IN
YOUR
SCOOTER
This
is
afar easier process than on conventional machines because
it
is
virtually impossible
to
overload
the
engine with normal usage.
Careful
"running-in"
of your scooter will ensure
that
you get
the
best service from it. Do not use excessive
throttle
openings until
at least 500 miles have been covered. After this period a
short
burst of
full
throttle
occasionally will do no harm. Do not drive
for long periods at
full
throttle
until
the
scooter
has
covered at
least I,000 miles.
Do not
depart
from
the
recommended fuel and oil mixtures
either
in
the
proportions
or
the
named branqs.
All
the
lubricants
listed on page
19
have been extensively bench and road tested.
The petroil lubrication system ensures
that
the
engine receives
more lubrication when it
is
working harder.
It
is
unnecessary and
may
be harmful
to
use
extra
additives, which reduce
the
fuel con-
tent
of
the
mixture, and cause over-heating.
HOW
TO
RIDE
YOUR
SCOOTER
To move off,
all
that
is
necessary
is
to
sit on
the
seat and open
the
throttle.
This increases
the
speed of
the
engine, and causes
the
automatic transmission
to
operate. The
scooter
will move
forward smoothly and accelerate
as
the
throttle
is
opened further. /
You
will find
that
afairly wide
throttle
opening will give smooth
acceleration.
As
you approach your cruising speed reduce
the
throttle
opening
to
maintain aconstant road speed.
This constant speed can be varied
or
maintained
as
you wish
by
use of
the
throttle
control alone. Driving
up
a
hill
will require
more
throttle
than travelling along aflat road at
the
same speed.
The design of
the
scooter
is
such
that
the
automatic transmission
compensates for varying loads such
as
apillion passenger,
or
climbing ahill, although with
an
increased load
the
throttle
must
be opened wider.
Travelling downhill you will find
that
there
is
no engine braking
effect with
the
throttle
closed. Control
the
speed
by
using both
brakes simultaneously. Harsh braking on
either
wheel separately
can cause
the
wheel
to
lock, particularly
if
road conditions are bad.
The use of both brakes shares
the
available grip between tyres
a-nd
road
to
the
best advantage. The maximum safe braking
can
be
applied with
the
scooter
upright and travelling
in
astraight line.
If
you have
to
brake when cornering use both brakes but cautiously.
If
you ride on aslippery road
the
safest way of slowing
is
"inter
..
rupted
braking";
this means applYing
the
brakes
in
aseries of
moderately hard,
short,
applications. This
interrupts
the
braking
12
sequence and prevents
the
wheels from locking.
_~y~u
wilt
~nd
this
is
much easier than trying
to
use aconstant light braking
pressure. This
is
something which could be practiced on normal
roads when traffic conditions allow. Practice
in
controlling your
scooter
under
all
conditions means
greater
safety for you and for
others
on
the
road.
The transmission system of this scooter
has
been so designed
that
riding under
all
conditions
is
greatly simplified.
In
particular,
riding
in
traffic does not
call
for .delicate clutch operation
or
ge~r
changing
as
required
by
conventional types of scooters., You will
find
that
co-ordination between
throttle
and brakes, will become
second nature
in
avery
short
time. This
is
an
important
safety
factor
as
it allows
full
concentration on road conditions.
The low
centre
of gravity of
the
scooter
is
another
aid
to
easy
driving
in
traffic.
You
will find
that
you
can
drive at a
ver~
lo~
speed
without
having
to
put your feet on
the
road
as
balancing
IS
very easy.
DO
NOT
hold
the
machine stationary on hills
by
opening
the
throttle
until
the
load
is
just balanced. Use
the
brakes for this
purpose and allow
the
engine
to
idle.
DO
NOT
rev
the
engine with
the
brakes applied.
If
this
is
done
the
belt
will
be damaged and its
life.
will be much reduced.
Parking.
_
Your scooter
is
one of
the
Simplest of vehicles
to
park. After
stopping Simply
turn
off
the
fuel tap and press
the
cut-out button.
Always
turn
off
the
fuel
tap
when
parking
your
scooter,
or
you
may
find
difficulty
when
restarting
(see
Fig.
4, page II).
HOW
TO
LOOK
AFTER
YOUR
SCOOTER
On
the
following pages you will
find
listed
the
maintenance which
will normally be carried
out
by
your dealers. Due
to
the
sturdy
design and construction of
the
scooter, this
can
be
done qUickly
and economically. However,
if
you are competent and have
the
necessary facilities you
may
prefer
to
maintain it yourself. Aclean
and well maintained
scooter
is
apositive contribution
to
road safety.
Cleaning.
. .
Never
attempt
to
remove road
dirt
from your scooter when
It
IS
dry, but use acopious supply of
water
from ahose
~r
bucket
containing some proprietary cleaner. Take care
to
direct
the
water
away from
the
engine compartment and brakes. Dry off
with aclean soft cloth and apply agood wax polish. Do
not
use
abrasive cleaners on chromium plating but
treat
it
the
same
as
the
pai
nted
su
rfaces.
13
www.triumphtina.com
Every 2,000
miles
or
two
months
Maintenance.
_
Your dealer will perform
the
following operations free of charge
within 300 miles
or
at
the
latest
three
months from
the
date of
purchase. Oils and greases used are chargeable
to
the
customer.
SUBSEQUENT MMENDED
SERVICIN~
Every 4,000
miles
All
operations
of
2,000 mile service
plus:-
Dismantle, clean and lubricate front pulley.
Every
12,000
miles
.:AII
operations
of
2,000, 4,000
Qnd
6,000 mile service
plus:-
Fit new sparking plug
25
Every 6,000
miles
All
operations
of
2,000 mile service
plus:-
Change
over
wheels
to
equalise
tyre
wear
20
Inspect brake linings (see Service Wall Charts)
Drain and replenish rear hub
16
Clean
carburettor
... 28
25
29
29
17
18
17
31
Charts)
21
21
.24
26
17
General
Page
No.
21
20
17
18
27
17
27
General
Check
tyre
pressure
Check wheel nuts ...
Grease suspension (two pOints)
Lubricate and adjust brake cable
Check head races for excessive play
Lu
bricate control cables (brake &throttle)
Check headlight alignment
Check nuts and bolts
Clean sparking plug
Adjust
throttle
cable
Adj
ust carbu
rettor
setti
ngs
Grease fork pivot (one pOint)
Lubricate and adjust brake cable
Grease kickstart (one pOint)
Clean air filter
Check safety switch adjustment
(see Service Wall
Check wheel nuts ...
Check
tyre
pressure
Clean and adjust contact breaker poi nts
Check lighting system
Oil
brak~
pedal pivot
Test machine on road
Right side.
General.
Left
side.
Handlebar.
Front
wheel.
25
28
29
29
General
Charts)
17
17
18
16
,
21
21
24
26
Gethlral
Page
No.
21
20
17
18
27
17
27
Clean sparking plug
Clean
carburettor
...
Adjust
throttle
cable
Ad
just carbu
retto
rsetti
ngs
Check safety switch adjustment
(see Service Wall
Grease fork pivot (one point)
Grease kickstart (one point)
Lubricate and adjust brake cable
Drain and replenish rear<hub
Check
tyre
pressure
Check wheel nuts
Grease suspension (two points)
Lubricate and adjust brake cable
Check head race adjustment
Lubricate control cables (brake &
throttle)
Check headlight alignment
Check nuts and bolts
Check wheel nuts ...
Check
tyre
pressure
Check contact breaker points
Check lighting system
Test machine on road
DEALER
300
MILE
FREE
SERVICE
Handlebar.
Front
wheel.
Left side.
Right side.
General.
14
15
www.triumphtina.com
\
BRAKE
CABLE
ADJUSTER
~
Fig.
6.
Left
cover
removed
(grease
point
of
Swinging
Arm
and
Rear
Brake
Adjuster).
'Greasing
Points.
There are
two
greasing points on
the
front suspension and one
greasing
P9
int,on
the
rear suspension
(Fig.
6).
There
is
one greasing
point on
the
starter
pedal cross-tube underneath
the
scooter.
Wipe off any surplus grease afterwards
as
this collects dirt very
e;asily.
General.
Both
the
front and rear brakes are cable operated;
the
front
by
~
lever on
the
right handlebar and
the
rear
by
the
pedal operated
by
the
left foot. To keep
the
cables smooth
in
operation it
is
advi,$ab.le
t,o
lubricate them frequently with thin oil.
'The rear brake cable
has
an
oil nipple which
is
accessible just
below
the
sparking plug
(Fig.
13).
Slide
the
rubber sleeve
to
one
side and apply
an
oil
gun. Replace
the
rubber sleeve
to
exclude
road dirt.
To remove
the
left side detachable cover unscrew
the
knurled
screw and lift clear of
the
rear hook first. To replace
the
cover
engage
the
front hook first, then
the
rear hook and finally tighten
the
knurled screw. (See page
31).
Rear
Hub.
The reduction gears and bearings
in
the
rear
nub
are lubricated
by
S.A.E.
90
grade oil. At
the
recommended mileages remove
the
filler plug
(Fig.
5)
and drain
the
hub
by
leaning
the
scooter
t~
the
left. Place
the
scooter upright and replenish with clean oil
up
to
the
level of
the
filler hole.
Fig.
S.
Rear
hub
(filler
and
level
plug).
LUBRICATION
16 17
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