Triumph Tina T10 User guide

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6.S.A.
PRESS
TRIUMPH
SCOOTER
SERVICE
DIVISION,
MERIDEN WORKS, ALLESLEY, COVENTRY
Telephone:
MERIDEN
33/
OWNE
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INTRODUCT·ION
This handbook
is
written
in
simple terms and
is
fully illustra:ted.
It
contains
all
the
information
that
the
normal owner
will
require,
but
if
you need further help
or
advice,
in
most cases your dealer
will
be
able
to
assist you.
In
cases of difficulty,
our
Service Division
at Meriden Works, Allesley, Coventry, telephone Meriden
331
can
be
contacted
by
letter
or
telephone.
If
you do this
ALWAYS
QUOTE
THE
FULL
ENGINE AND
FRAME
NUM~ERS
of your
scooter. These are stated
in
you rregistration book
and
are starnped
on
the
right side crankcase and
the
starter
pedal cross tube part
of
the
frame. For
the
more mechanically minded scooter owners,
especially those living
in
remote areas, aservice handbook and
spares list are available. The service handbook
is
fully illustrated
with exploded and assembled illustrations giving acomprehensive
view of
all
internal parts.
USEFUL
DATA
50.4
mm.
(1.984
in.)
.
50.0
mm.
(1.969
in.)
99.75
c.c.
(6.1
cu.
in.)
7 : I
3/32
in.
(2.4
mm.)
B.T.C.,
22°
B.T.C.
0.018
in.
(0.45
mm.)
Champion N.4
0.030
in.
(0.75
mm.)
Amal
type
32
95
0.105
3rd
/4
15
24 :Irunning-in
30
: I normal running
or
*
pint of
oil
to
Igallon petrol.
Itgalls.
(6.7
litres)
50
c.c.
6-volt 18/18 watt.
6-volt 3watt.
3.50x8
12
Ibs./sq. in.
16
Ibs./sq. in.
38
in.
24 in.
68t
in.
150
Ibs.
Fuel
tank capacity .
Rear hub capacity .
Bulb
sizes: front
rear
Wheel size ...
Tyre pressure: front
rear
Di
mensions: height
width
length
weight
Contact breaker gap
Spark plug ...
Spark plug gap
Carburettor:
make and type
main
jet
...
needle
jet
needle position ...
throttle
slide
pilot
let
...
Fuel/oil ratios
(with self-mixing oil)
Bore
...
tJ
Stroke
Engi
ne
capacity
Compression ratio
Ignition timing
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ILLUSTRATION
INDEX
INDEX
Fig.
No.
Page
No.
Page
No.
I. Left and right side views of scooter ...
2.
Plan
view of controls
3.
.
Fuel
filler cap
4.
Fuel
tap
31
12
18
29
13
8
17
3
24
26
17
27
6,
19
32
II
19
12
14
12
25
JI
20
20
...
26,27
Lu
brication ...
Adjustment
to
steering head races
How
to
clean
G
en
erali,chlyo
ut
Lu
brication
Contact breaker
Lighting equipment
'How
to
use
Adjustment
Adjustment
Wiring diagram
Running-in ...
Riding your scooter
Recommended lubricants
Fuel
tap
Starting
the
engine
Fuel
recommendations
Sparking plug
5
UsefuIdata ...
Guarantee claims
Front suspension ...
Electrical equipment
,Routine maintenance
Brakes
Carbu
rettor
Cleaning your scooter
Controls
Air
filter
.
Tyr.es
Wheels
7
9
10
II
L6
17
18
20
21
22
23
24
25
26
27
29
30
31
Rear hub (filler and level plug)
Front suspension greasing points
Left cover removed (grease point of swinging arm
and rear brake adjuster)
Wheel complete with tyre, front (on scooter)
Wheel complete with tyre, rear (on scooter)
Replacing first half of wheel ...
Replacing second half of wheel
Contact breaker
Sparking plug
Wiring diagram (standard)
Wiring diagram (with stop lamp)
Steering head race adjustment
Body raised showing
carburettor
and air filter
To replace
the
left side cover
5.
6.
7.
8.
9.
10.
II.
I~.
13.
14.
15.
16.
17.
18.
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Fuel and
Oil.
7
Fig.
I.
Left
and
right
side
views
of
scooter.
DESCRIPTION
The engine
is
lubricated
by
the
"petroil"
system which means
that
the
lubricating oil
is
mixed with
the
fuel
to
form petroil
mixture. The
correct
mixture for your scooter
is
an
oil petrol
mixture of I
in
24
for
"running-in"
and I
in
30
for normal running.
This
is
available ready mixed from most garages.
The engine
is
ahorizontally mounted single cylinder, fan-cooled,
two-stroke
having acapacity of
100
c.c. Ignition
is
by
flywheel
generator
with
an
external ignition coil.
An
Amal
carburettor
is
fitted. Transmission
is
fully automatic
by
"V"
belt
to
asingle stage
reduct.ion gear
in
the
rear hub. The front pulley
has
three
weights
which under centrifugal force cause
the
plates
to
move closer and
the
"V"
belt
to
run higher on
the
pulley. The effective gear ratio
is
varied according
to
load and engine speed.
6
TAKING
YOUR
SCOOTER
ON
THE
ROAD
The front suspension
is
atrailing link controlled
by
rubber
in
compression. The rear suspension
is
aswinging arm controlled
by
aGirling suspension unit. The brakes are cable operated
five
inch
diameter internal expanding. The wheels are interchangeable and
of
the
split rim type, fitted with
3.50x
8
in.
tyres
..
The lighting
equipment and horn are supplied direct from
the
A.C. generator
,incorporated
in
the
flywheel and operate only when
the
engine
is
running.
If
you have
to
mix your own petroil, you should use regular
or
.premium grade but not
100
octane petrol. Self-mixing oil should
be used. Before mixing fuel
in
the
tank
turn
off
the
fuel tap.
This ensures
that
no
undiluted oil reaches
the
carburettor
or
clogs
the
fuel system. To mix
the
fuel, first put
in
the
required
amount
of
petrol and then add
the
correct
quantity
of
oil.
Although
the
oil
content
of
the
fuel
is
small it
is
most important
and
petrol
without
oil
must
never
be
used.
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CONTROLS
AND
INSTRUMENTS
Hand
Controls
Left
Handlebar.
HORN
BUTTON
(Green):-Press
to
operate.
The horn
operates
only
with
the
engine running.
DIPPER SWITCH
:-Operate
to
change headlight beam between
main
and dipped positions.
CUT-OUT
BUTTON (Red)
:-Press
to
stop
engine.
BRAKE
LEVER:-Pull
the
lever
towards
the
handlebar
to
apply
the
front
brake. You should always use
the
front
and
rear
brakes
simultaneously.
Right
Handlebar.
THROTTLE
CONTROL:-Twist
the
handlebar
grip
towards
you
to
increase
the
throttle
opening. This controls
the
initial
take
off
from astanding
start,
the
engine
power
and
therefore
road speed.
On
Centre
Cover.
LIGHT
SWITCH:_
Turn
the
knob clockwise
to
put
on
the
front
and
rear
lights.
Note
that
the
lighting system will
operate
only
with
the
engine running.
Instruments.
SPEEDOMETER:-Indicates road speed and registers total mileage.
Foot
Controls
REAR
BRAKE
PEDAl:-Press
the
pedal
with
your
left foot
to
apply
the
rear
brake. You should always
Use
the
front
.and
rear
brakes simultaneously.
.STARTER
PEDAL:-Depress
the
pedal
gently
until you 'feel some
resistance, and
then
press down
smartly
to
rotate
the
engine
rapidly. .
;CENTRE
STAND:-To
place
the
SCooter
on
the
centre'
stand,
pUsh
the
stand extension down
to
the
ground
With
the
foot and
pull
the
SCooter backward. The stand
retracts
automatically when
the
SCooter
is
wheeled forward.
When
putting
the
SCooter on
to
the
centre
stand
on soft
or
uneven
ground,
make
sure
that
the
feet
of
the
stand
are
resting
securely.
FRONT
BRAKE
LEVER
CUr-OUT
Burro
HORN
BUTTON
ST"~TER_""""\llUl\\.lli1l
PEDAL
Fig.
2.
Plan
view
of
controls.
8
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Fig.
4.
Fuel
tap.
II
To
Start
the
Engine.
Turn on
the
fuel tap.
When
starting acold engine pull
t~e
rich
mixture control and press
the
tickler button for approximately
five seconds. Open
the
throttle
about *of
the
total movement of
the
twist grip. Depress
the
starter
pedal gentlr
u~til
y~~
feel
some resistance and
then
apply
full
pressure.
ThiS
will
caus~!i;~he
engine
to
rotate
and it should
start
at
once. W.hen cold
the
eng~ne
may
require more than
one
attempt
to
start
It. Return
the
~Ich
mixture control
as
soon
as
the
engine will allow it
without
stalling.
/
/
RICH /
MIXTURE
CONTROL
Fig.
3.
Fuel
filler.
10
FUEL
FILLER:-
The fuel filler
is
beneath
the
hinged seat. Pull the,
chrome knob on
the
left of
the
seat
to
release
the
catch. The
plastic filler cap
is
apush-fit and
is
best removed
or
replaced with
asemi-rotary movement.
FUEL
TAP:-
The control knob protrudes
in
front of
the
left panel
(see
Fig.
4).
Pull
the
knob for
the
"ON"
position.
Always
turn
off
the
fuel
tap
when
parking
the
scooter.
RICH
MIXTURE
CONTROL:-
The control knob
protr~des
in
front of
the
right panel (see
Fig.
4).
Pull
the
knob
to
rich
en
the
mixture only when starting from cold. Return
the
knob
to
the
original position
as
soon
as
the
engine will allow it
without
stalling.
CARBURETTOR
TICKLER:-The
button under
the
centre
of
the
.
body (see
Fig.
4). Press
the
button for approximately
five
s'~conds
only when starting from cold. Do not use for longer
or
on ahot
engine
as
surplus fuel may
wet
the
sparking plug and make starting
difficult,
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RUNNING-IN
YOUR
SCOOTER
This
is
afar easier process than on conventional machines because
it
is
virtually impossible
to
overload
the
engine with normal usage.
Careful
"running-in"
of your scooter will ensure
that
you get
the
best service from it. Do not use excessive
throttle
openings until
at least 500 miles have been covered. After this period a
short
burst of
full
throttle
occasionally will do no harm. Do not drive
for long periods at
full
throttle
until
the
scooter
has
covered at
least I,000 miles.
Do not
depart
from
the
recommended fuel and oil mixtures
either
in
the
proportions
or
the
named branqs.
All
the
lubricants
listed on page
19
have been extensively bench and road tested.
The petroil lubrication system ensures
that
the
engine receives
more lubrication when it
is
working harder.
It
is
unnecessary and
may
be harmful
to
use
extra
additives, which reduce
the
fuel con-
tent
of
the
mixture, and cause over-heating.
HOW
TO
RIDE
YOUR
SCOOTER
To move off,
all
that
is
necessary
is
to
sit on
the
seat and open
the
throttle.
This increases
the
speed of
the
engine, and causes
the
automatic transmission
to
operate. The
scooter
will move
forward smoothly and accelerate
as
the
throttle
is
opened further. /
You
will find
that
afairly wide
throttle
opening will give smooth
acceleration.
As
you approach your cruising speed reduce
the
throttle
opening
to
maintain aconstant road speed.
This constant speed can be varied
or
maintained
as
you wish
by
use of
the
throttle
control alone. Driving
up
a
hill
will require
more
throttle
than travelling along aflat road at
the
same speed.
The design of
the
scooter
is
such
that
the
automatic transmission
compensates for varying loads such
as
apillion passenger,
or
climbing ahill, although with
an
increased load
the
throttle
must
be opened wider.
Travelling downhill you will find
that
there
is
no engine braking
effect with
the
throttle
closed. Control
the
speed
by
using both
brakes simultaneously. Harsh braking on
either
wheel separately
can cause
the
wheel
to
lock, particularly
if
road conditions are bad.
The use of both brakes shares
the
available grip between tyres
a-nd
road
to
the
best advantage. The maximum safe braking
can
be
applied with
the
scooter
upright and travelling
in
astraight line.
If
you have
to
brake when cornering use both brakes but cautiously.
If
you ride on aslippery road
the
safest way of slowing
is
"inter
..
rupted
braking";
this means applYing
the
brakes
in
aseries of
moderately hard,
short,
applications. This
interrupts
the
braking
12
sequence and prevents
the
wheels from locking.
_~y~u
wilt
~nd
this
is
much easier than trying
to
use aconstant light braking
pressure. This
is
something which could be practiced on normal
roads when traffic conditions allow. Practice
in
controlling your
scooter
under
all
conditions means
greater
safety for you and for
others
on
the
road.
The transmission system of this scooter
has
been so designed
that
riding under
all
conditions
is
greatly simplified.
In
particular,
riding
in
traffic does not
call
for .delicate clutch operation
or
ge~r
changing
as
required
by
conventional types of scooters., You will
find
that
co-ordination between
throttle
and brakes, will become
second nature
in
avery
short
time. This
is
an
important
safety
factor
as
it allows
full
concentration on road conditions.
The low
centre
of gravity of
the
scooter
is
another
aid
to
easy
driving
in
traffic.
You
will find
that
you
can
drive at a
ver~
lo~
speed
without
having
to
put your feet on
the
road
as
balancing
IS
very easy.
DO
NOT
hold
the
machine stationary on hills
by
opening
the
throttle
until
the
load
is
just balanced. Use
the
brakes for this
purpose and allow
the
engine
to
idle.
DO
NOT
rev
the
engine with
the
brakes applied.
If
this
is
done
the
belt
will
be damaged and its
life.
will be much reduced.
Parking.
_
Your scooter
is
one of
the
Simplest of vehicles
to
park. After
stopping Simply
turn
off
the
fuel tap and press
the
cut-out button.
Always
turn
off
the
fuel
tap
when
parking
your
scooter,
or
you
may
find
difficulty
when
restarting
(see
Fig.
4, page II).
HOW
TO
LOOK
AFTER
YOUR
SCOOTER
On
the
following pages you will
find
listed
the
maintenance which
will normally be carried
out
by
your dealers. Due
to
the
sturdy
design and construction of
the
scooter, this
can
be
done qUickly
and economically. However,
if
you are competent and have
the
necessary facilities you
may
prefer
to
maintain it yourself. Aclean
and well maintained
scooter
is
apositive contribution
to
road safety.
Cleaning.
. .
Never
attempt
to
remove road
dirt
from your scooter when
It
IS
dry, but use acopious supply of
water
from ahose
~r
bucket
containing some proprietary cleaner. Take care
to
direct
the
water
away from
the
engine compartment and brakes. Dry off
with aclean soft cloth and apply agood wax polish. Do
not
use
abrasive cleaners on chromium plating but
treat
it
the
same
as
the
pai
nted
su
rfaces.
13
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Every 2,000
miles
or
two
months
Maintenance.
_
Your dealer will perform
the
following operations free of charge
within 300 miles
or
at
the
latest
three
months from
the
date of
purchase. Oils and greases used are chargeable
to
the
customer.
SUBSEQUENT MMENDED
SERVICIN~
Every 4,000
miles
All
operations
of
2,000 mile service
plus:-
Dismantle, clean and lubricate front pulley.
Every
12,000
miles
.:AII
operations
of
2,000, 4,000
Qnd
6,000 mile service
plus:-
Fit new sparking plug
25
Every 6,000
miles
All
operations
of
2,000 mile service
plus:-
Change
over
wheels
to
equalise
tyre
wear
20
Inspect brake linings (see Service Wall Charts)
Drain and replenish rear hub
16
Clean
carburettor
... 28
25
29
29
17
18
17
31
Charts)
21
21
.24
26
17
General
Page
No.
21
20
17
18
27
17
27
General
Check
tyre
pressure
Check wheel nuts ...
Grease suspension (two pOints)
Lubricate and adjust brake cable
Check head races for excessive play
Lu
bricate control cables (brake &throttle)
Check headlight alignment
Check nuts and bolts
Clean sparking plug
Adjust
throttle
cable
Adj
ust carbu
rettor
setti
ngs
Grease fork pivot (one pOint)
Lubricate and adjust brake cable
Grease kickstart (one pOint)
Clean air filter
Check safety switch adjustment
(see Service Wall
Check wheel nuts ...
Check
tyre
pressure
Clean and adjust contact breaker poi nts
Check lighting system
Oil
brak~
pedal pivot
Test machine on road
Right side.
General.
Left
side.
Handlebar.
Front
wheel.
25
28
29
29
General
Charts)
17
17
18
16
,
21
21
24
26
Gethlral
Page
No.
21
20
17
18
27
17
27
Clean sparking plug
Clean
carburettor
...
Adjust
throttle
cable
Ad
just carbu
retto
rsetti
ngs
Check safety switch adjustment
(see Service Wall
Grease fork pivot (one point)
Grease kickstart (one point)
Lubricate and adjust brake cable
Drain and replenish rear<hub
Check
tyre
pressure
Check wheel nuts
Grease suspension (two points)
Lubricate and adjust brake cable
Check head race adjustment
Lubricate control cables (brake &
throttle)
Check headlight alignment
Check nuts and bolts
Check wheel nuts ...
Check
tyre
pressure
Check contact breaker points
Check lighting system
Test machine on road
DEALER
300
MILE
FREE
SERVICE
Handlebar.
Front
wheel.
Left side.
Right side.
General.
14
15
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\
BRAKE
CABLE
ADJUSTER
~
Fig.
6.
Left
cover
removed
(grease
point
of
Swinging
Arm
and
Rear
Brake
Adjuster).
'Greasing
Points.
There are
two
greasing points on
the
front suspension and one
greasing
P9
int,on
the
rear suspension
(Fig.
6).
There
is
one greasing
point on
the
starter
pedal cross-tube underneath
the
scooter.
Wipe off any surplus grease afterwards
as
this collects dirt very
e;asily.
General.
Both
the
front and rear brakes are cable operated;
the
front
by
~
lever on
the
right handlebar and
the
rear
by
the
pedal operated
by
the
left foot. To keep
the
cables smooth
in
operation it
is
advi,$ab.le
t,o
lubricate them frequently with thin oil.
'The rear brake cable
has
an
oil nipple which
is
accessible just
below
the
sparking plug
(Fig.
13).
Slide
the
rubber sleeve
to
one
side and apply
an
oil
gun. Replace
the
rubber sleeve
to
exclude
road dirt.
To remove
the
left side detachable cover unscrew
the
knurled
screw and lift clear of
the
rear hook first. To replace
the
cover
engage
the
front hook first, then
the
rear hook and finally tighten
the
knurled screw. (See page
31).
Rear
Hub.
The reduction gears and bearings
in
the
rear
nub
are lubricated
by
S.A.E.
90
grade oil. At
the
recommended mileages remove
the
filler plug
(Fig.
5)
and drain
the
hub
by
leaning
the
scooter
t~
the
left. Place
the
scooter upright and replenish with clean oil
up
to
the
level of
the
filler hole.
Fig.
S.
Rear
hub
(filler
and
level
plug).
LUBRICATION
16 17
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18
8RAKE
CABLE
ADJUSTER
-------
~
/'
//
Fig.
7.
Front
suspension greasing paints.
The
front
brake must have abou.t tin. free movement at
the
end of
the
handlebar lever. The exact amount
is
a
matter
of personal
preference depending on
the
size of
your
hands.
It
is
vital
that
the
lever does not contact
the
handlebar when applied hard
as
this will seriously limit
the
braking effect. To adjust
the
front
brake, first slacken off
the
locking
nut
(Fig.
7). Unscrew
the
ad-
juster
until
the
required amount of movement at
the
lever
is
obtained, and retighten
the
locking nut.
The
rear
brake must also have asmall
amount
of free movement
at
the
pedal before
the
brake comes on. Make
sure
that
even when
applied hard,
the
pedal does not contact
the
frame of
the
scooter.
.To adjust
the
rear br?lke it
is
first necessary
to
re'move
the
left
side cover
(Fig.
6). Slacken off
the
locking
nut
and screw
IN
the
adjuster
to
take
up any slack
in
the
cable.
When
the
adjustment
is
correct,
retighten
the
locking nut.
www.triumphtina.com

TAKI
UR
WHEELS AND
TYR'ES
For a
10
stone rider'.
If
apillion passenger
is
carried increase
the
rear
tyre
pressure
to
20
Ib./sq.
in.
you are much ab'Jve
or
below average weight, you should
l'n::"'It"O~l~O
or
decrease
the
tyre
pressure from
the
figures given
by
2
or
3Ib./sq. in. for maximum comfort and
tyre
life.
21
Fig.
9.
Wheel complete
with
Tyre,
rear
(on
scooter).
Check your
tyre
pressures weekly
..
The correct pressures
are:-
Front:
12
Ib./sq. in.
'>-
Rear:
16
Ib./sq. in. j
r----'
1_----
Tyre
Pressures.
Fig.
8.
Wheel complete
with
tyre,
front
(on
scooter).
20
Wheel
Tyre.
To remove either wheel take off only
the
three
central nuts (see
Figs.
8and
9).
The
outer
nuts
must
never
be
removed
while
tHe
tyre
is
inflated
as
they
clamp
together
the
two
portions
of
the
wl:eel.
www.triumphtina.com

NTERSINKING
Fig.
10.
Replacing
first half
of
wheel.
FITTING
AND
REMOVING
YOUR
SCOOTER
TYRES
To
Remove
Tyre.
I. Remove valve cap and core
to
deflate
tyre
and place these parts
away from
di
rt
and grit. Push each bead free of
the
rim
shou~der.
2. Make sure
that
tyre
is
fully deflated before unscrewing
the
nuts.
3.
Pull
the
half-wheel containing
the
valve hole away from
tyre
and
other
half-wheel.
4.
Remove
tube
and
the
other
half-wheel from
the
tyre.
To
Fit
Tyre.
Before fitting examine internally
to
make sure
that
no loose obj.ects
have been left inside. Used covers should be thoroughly examined
externally and internally for
I.lails,
flints, cuts
or
other
damage.
I. Remove
the
valve and check
that
the
valve core
is
correctly
tightened.
22
2.
Inflate
the
tube
just sufficiently
to
round it
out
without
stretch.
3. Dust
the
tube
and
i.nside
of cover with dusting chalk and insert
tube
in
cover.
~.
Lay
the
tyre
on abench with
the
valve
poi
nti
ng
upwards.
5.
Place
the
half-wheel containing
the
countersinking for
the
wheel nuts, so
that
the
valve comes through
the
hole
(Fig.
10).
~6.
Lift
the
assembly and place it on
the
other
half-wheel so
that
the
bolt holes and valve hole coincide, and press down evenly
(Fig.
II).
7. Apply sufficient pressure
to
bring
the
wheel bolts through
the
holes, then screw on
all
the
nuts lightly.
Final
tightening of
the
nuts must be graduaJ and progressive
by
giving apart-turn
at
a
time
to
each nut
in
order
I,
4, 2, 5, 3, 6.
8.
Inflate
tyre
to
required pressure, then check
that
the
fitting
line on
the
cover
is
equi-distant from
the
rim
all
round both
sides.
If
necessary deflate and press beads free of
the
rim
shoulder
to
align
tyre
before
final
inflation. Replace valve cap.
Fig_.
II. Replacing
second
half
of
wheel.
23
www.triumphtina.com

MEASURE
GAP·
ITH
0.030
'1
FE.ELER
GAUGE
Fig.
13.
Sparking
plug.
The sparking plug
is
inside
the
bodr nose on
the
left of
the
scooter
(Fig.
13).
The standard grade is Champion N.4 which
has
been
.spe.cifie.d
after careful testing. Carry aspare, tested plug for
substitution
I~
case of trouble. Practically
all
plug trouble on two-
stro,ke motors
is
due
to
incorrect
carburettor
adjustment
or
slack-
ness
-In
mixing
the
fl:Jel/oil
mixture,. The best way of cleaning soot
from aplug
i~
by' using awire brush
and
then 'washing
in
petrol
to
remove any oily deposits. Occasionally have your dealers sand-
blast
the
plug on
their
cleaning and testing machine.
If
you have
to
adjust
the
gap bend
the
side electrode wire not
the
(:entral
\~Iectrod~
which will crack
the
insulator
(Fig.
13).
The correct gap
'I~
0.030
In.
(0.75
mm.).
Fig.
12.
Contact·:breaker.
TAKING
CARE
OF
THE
ELECTRICAL
~ND
IGNITION
SYSTEM
24
The ignition contact breaker
is
inside
the
flywheel and cooling
fan.
Remove
the
cover plate
to
check
the
,con~act
breaker gap and
turn
the
flywheel until
the
contact breaker points are fully open;
the
correct
gap
is
.018 in.
(0.45
mm.).
If
the
.:points are badly
co~~oded
it will
be
necessary for
the
dealer
to.
rem'ove
the
flywheel
to~lean
them. However,
if
the
points.are--on:.lt. 's·lightly corroded
cl~an
them with fine emery paper and
WipEr'with
aclean cloth
moistene~
with petrol. To adjust
the
gap, slacken
the
locking screw
(Fig.
12J\
and move
the
stationary contact until
the
gap
is
c~~rect
and
the~
tighten
the
locking screw. Check
the
gap
uSing
afeeler gauge.
www.triumphtina.com

IGt-unON
GENERATOF.
ENGINE
EARTH
HORN
IGNITION
(UT"
our
-n
o;Q"
$
....
5"
O'q
c..
0"
aq
....
o
3
~
t...J
0'
TRlcoN
SWITCH
IGNITION
GENERATOR
ENGINE
EARTH
TRICON SWITCH
Y1
-n
~.
~
....
5"
O'q
c..
0"
O'q
..,
o
3
~
;:;:
::r
CI)
t""to
..g.
o
3
~
~
www.triumphtina.com

The connections
in
the
electrical system, particularly those at
the
headlight switch and between
the
engine and frame, should
be kept clean and tight. Loose
or
dirty connections are
the
most
common cause of bulb failure.
If
you have
to
replace abulb make
sure
that
the
replacement
is
the
correct
rating
as
stamped on
the
bulb
or
listed on page 3.
The headlight
is
held intc
the
handlebar nacelle
by
two
fixing
bolts
(Fig.
16).
To align
the
headlight beam, slacken
off
the
bolts and adjust
the
light
to
the
required position. The beam
should point slightly downwards, when
in
the
main
beam position
so
as
not
to
dazi'le
the
on-coming traffic.
When
it
is
set
correctly,
retighten
the
screws.
TO
CHECK
AND
ADJUST
THE
STEERING
HEAD
RACES
The steering head races on your scooter
were
carefully assembled
and
set
before leaving
the
factory but
may
bed down. After
the
first 300 miles they will be checked and adjusted
if
necessary
by
your dealer. For
the
average person adjustments
to
the
steering
head are best left
to
the
dealer. Anyone with sufficient experience
however can set
the
steering head races
by
following
the
instruc-
tions below.
To check,Jor slackness
in
the
steering head races, stand astride
or
to
the
right side of
the
scooter
and place
the
left hand at
the
rear
of
the
handlebar nacelle so
that
the
fingers are touching both
the
bearing dust cover and frame of
the
scooter. Whilst doing
this
the
scooter
must not be on
the
centre
stand.
With
the
right
hand apply
the
front brake and rock
the
scooter backwards and
forwards. Any slackness
in
the
steering head races will then be
felt
by
the
fingers of
the
left hand. If
there
is
any slackness, this
must be taken
up
as
follows.
Put
the
scooter on
the
centre
stand making sure
--that
the
front
wheel
is
well clear of
the
ground. Remove
the
handlebar cover
by
undoing
the
two
vertical fixing screws, lifting it off and dis-
connecting
the
speedometer
cable
(Fig.
16).
Slacken off
the
pinch
bolt and give
the
large nut on
top
of
the
stem afraction of a
turn
in
aclockwise direction. It
is
very
important
that
you only take
up
the
slack and not under any circumstances make
the
steering
tight. Test for this
by
turning
the
bars from lock
to
lock with
the
scooter
still on
the
centre
stand. The movement must
be
perfectly
free and smooth. Any roughness indicates damaged races
or
balls.
This
is
aserious condition and
if
it occurs you should take your
scooter
to
your
dealer who will make
the
necessary replacements.
When
the
adjustment
is
correct, tighten
up
the
pinch bolt, replace
the
speedometer
cable and
the
handlebar cover.
~8
HEADLIGHT
FIXING
BOLTS
Fig.
16.
Steering
head
race
adjustment.
TAKING
CARE
OF
THE
CARBURETTOR
You
rscooter
is
fitted with
an
A 1
designed for trouble-free
operatio~a
I~a~burett.or
which
has
been
owner
to
attempt
an
ad' ·
IS
unWise
for
the
average
below. Carry
out
the
a~'usl~:tn~:~ts
other
than.
those
described
set
carburettor
not
onl)
means s n
t\e
orde~
wntte~
..
Acorrectly
easy starting. moot running but
It
IS
an
aid
to
Before you can make any ad'ust '
normal running
temperature
lit'
ments,
the
engine must be at its
~arburettor
settings havina
j~st
s~~r~~;~h
use
at~empting
to
adjust
Incor~.ect
petroil mixturebcan Ieengine, from cold. An
ai/in
the
fuel will cause blue
:~o
kupr
tcarburatlon. Too much
that
given
by
arich mixture wh'l
~
rom
the
exhaust similar
to
governed by a
carburettor
co~ld~:
the
kactual fuel/air
mixture
wea.
29
www.triumphtina.com

RFILTER
THE
TO
31
Fig.
18.
To
replace
the
left
side
cover.
To
remove
the
element
unscrew
the
centre
bolt
and
take
off
the
cover
when
the
element
will
be released. Rinse
the
element
in paraffin
or
kerosene
and
if
compressed
air
is
available
blow
through
in
the
reverse
direction,
Le.
outside
to
inside.
Allow
the
element
to
drain and
then
replace.
not
oil
the
element.
The
air
filter
is
fixed
to
the
frame
and
is
accessible from
the
left
when
-the
body
is
tilted
back.
The
air
is
drawn
through
the
hollow
frame
into
the
dry
felt
element.
There
should
be
about
1/16
in.
free
movement
in
the
throttle
cable. Excessive
free
movement
will cause difficulty in
controlling
the
scooter
but
the
cable
should
not
be
tight
and
certainly
must
not
be
used
for
setting
the
tick-over.
The
cable
adjuster
screws
into
the
carburettor
top
(Fig.
17).
Set
the
adjuster
and
secure
it
with
the
locknut.
To
set
the
tick-over
speed
use
the
throttle
stop
screw
(Fig.
I~
..
Screw
this
in
to
increase
the
tick-over
speed.
When
the
tick-over
has
been
set
with
the
throttle
stop
screw
it
may
sometimes
be
necessary
to
repeat
the
cable
adjustment.
Fig.
17.
Body
raised
showing
carburettor
and
air
filter.
30
www.triumphtina.com

32
The Dunlop Rubber Co. Ltd.,
Fort Dunlop, Erdington,
Birmingham.
Smith's Motor Accessories Ltd.,
Cricklewood Works,
London N.W.2.
The Avon 'India Rubber Co. Ltd.,
Melksham, Wiltshire.
Champion Sparking Plug Co. Ltd.,
Feltham, Middlesex.
Wipac Group Sales Ltd.,
London Road, Buckingham.
Girling Ltd., Birmingham Road,
West
Bromwich, Staffs.
Amal
Ltd., Holdford Road,
Witton,
Birmingham
6.
PROPRIETARY
FITTINGS
Speedometers
Tyres
Rear Suspension
S'parking Plugs
Electrical
Equipment
Carbu
retto
rs
Claims. under guarantee,
whether
to
Triumph Scooter Service
Division,
or
any of
the
manufacturers listed below, should
be
submitted through·the dealer from whom
the
machine was purchased.
Ancillary equipment which
is
fitted
to
our
scooters
is
of
the
highest
'quality and
is
guara,nteed
by
the
manufacturers and not
by
ourselves.
Affr
.repairs
or
cl'aims
.should
be
sent
to
the
actual maker,
or
one
of
their
accredited agents who will always give owners every possible
ass.istance. The following are
the
addresses of
the
various manu-
,facturers. .
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Other Triumph Scooter manuals