Trublue TBiQ+LT User manual

TRUBLUE iQ+ LT /
TRUBLUE iQ+ XL
AUTO B E L AY
Installation Guide
Models: TBiQ+LT / TBiQ+XL
NOTE TO INSTALLERS
Always Read Instructions Before Use
Leave this Installation Guide attached to the Auto Belay. The
Installation Guide contains information relating to the safe
use of the TRUBLUE iQ+ Auto Belay and includes all product
registration and Warranty information. This document may
only be removed by the Owner/Operator. Ensure that this
Installation Guide is readily available to Operators at all times
Head Rush Technologies TRUBLUE iQ+ Installation Guide
P/N 12904-02
Head Rush Technologies products are covered by a number of patents, including
U.S. Patents 8,490,751; 8,851,235; 9,016,435 and D654,412
& corresponding patents/applications in the USA and in other countries worldwide.

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TABLE OF CONTENTS
1.0 SAFETY INFORMATION 5
1.1 Symbols Used in this Manual 5
2.0 IMPORTANT INFORMATION 6
2.1 Included Parts List 6
2.2 TRUBLUE iQ+ Modes 9
2.3 TRUBLUE iQ+ Battery Pack 10
2.4 Wiring Diagram 12
3.0 AUTO BELAY INSTALLATION 13
3.1 Precautions 13
3.2 Standards 13
3.2.1 Anchor Points 13
3.2.2 Secondary Connectors 14
3.2.3 Selecting a Location 14
3.2.4 Outdoor Installations 15
3.3 Auto Belay Installation 15
3.4 Wire Routing 18
4.0 SUMMIT BUTTON INSTALLATION 21
5.0 BASE BUTTON INSTALLATION 24
6.0 BATTERY PACK INSTALLATION 30
7.0 BATTERY PACK REMOVAL 32
8.0 SYSTEM CHECK 34

IMPORTANT SAFETY NOTICE
Climbing/Descent from Height
Is a Dangerous Activity
Read Before Installation
Failure by the Operator to heed any and all instructions, warnings and cautions
for the correct installation, operation, care and maintenance of the TRUBLUE
iQ+ Auto Belay may result in death and/or serious injury.
TRUBLUE iQ+ Auto Belay Model TBiQ+LT and Model TBiQ+XL and their
associated equipment are designed and specified for use in the recreational
climbing/aerial adventure industry as a controlled descent device. Use of the
TRUBLUE iQ+ Auto Belay for any purposes other than that intended by the
Manufacturer is not permitted.
Owners and Operators of the TRUBLUE iQ+ Auto Belay are responsible for the
safety and training of any person using the TRUBLUE iQ+ Auto Belay and are
required to undergo training in the correct installation and operation of the
device prior to any use.
These instructions must be made readily available to the Operator at all times.
Prior to installation and use, all Owners and Operators must have read and shown
to have understood all instructions, labels, markings, and safety information
pertaining to the installation, operation, care, and maintenance of the TRUBLUE
iQ+ Auto Belay system, its component parts, and all associated hardware. Users
of the TRUBLUE iQ+ Auto Belay must be trained on proper usage of the Auto
Belay.
It is the responsibility of the Owner/Operator to provide this training. Failure
to do so can result in death, serious injury, and equipment damage.
Health and Safety
Owners and Operators must abide by all Standards, International, Federal, State
and Provincial laws, and any specific health and safety regulations pertaining to
the installation and use of this product.
Site Rescue Plan
Owners and Operators must have devised an emergency rescue plan for any
climber in distress at all sites operating TRUBLUE iQ+ Auto Belay devices.
Operators must inform Users of the Auto Belay of the procedure for rescuing a
climber in distress prior to climbing.
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1.0 SAFETY INFORMATION
1.1 Symbols Used in this Manual
The following safety symbols are used throughout this Manual to highlight
potential dangers. One or more precautions may be associated with practices
and procedures described within this Manual. Failure to adhere to any
precautions highlighted can result in death, serious injury, or equipment damage.
Ensure that you read and understand all safety procedures related to the working
environment and the task you are performing.
DANGER
Indicates a hazardous situation exists that, if not avoided, will
result in serious injury or death.
WARNING
Indicates a potentially hazardous situation that, if not avoided,
could result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation that, if not avoided,
may result in injury or equipment damage.
NOTE
Indicates an action that must be taken to ensure personal safety
and prevent damage to property or equipment.
CARE FOR THE ENVIRONMENT
Take care to minimize impact on the environment when carrying
out this procedure.
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2.0 IMPORTANT INFORMATION
2.1 Included Parts List
1x TRUBLUE iQ+ Auto Belay
1x Summit Button
1x Base Button
2x 20 m Communication
Cable
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1x Y-Cable Splitter
1x Li-Ion Battery Pack
(shipped inside the Base
Button)
1x Battery Charger
6x Wood Screws
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1x Summit Button Backer
1x Base Button Backer
1x Battery Removal Tool
1 Releasable Cable Tie
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2.2 TRUBLUE iQ+ Modes
The TBiQ+ Base Button and Summit Button are equipped with LEDs. These LEDs
communicate the mode of the device as well as the battery level.
MODE DESCRIPTION LED INDICATOR
System Check Every time the Battery Pack
is connected, the device will
perform a system check. The
LEDs will flash displaying the
system status.
LEDs flash Green – System
Check OK
LEDs flash Yellow – Battery
Level Low
LEDs flash Red – Battery Level
Critically Low – Catch-and-
Hold Mode is unavailable
LEDs do not flash - System
Error - Refer to Section 10.9
Troubleshooting in Operator’s
Manual
Normal Mode Device functions as a standard
TRUBLUE iQ Auto Belay. A fall
during climbing will safely lower
the climber to the ground.
LEDs o
Catch-and-Hold
Mode
Device will monitor climbing
progress and engage the
secondary friction brake if a fall
is detected.
Blue LEDs pulsing slowly
Hold Mode Device has sensed a fall,
secondary friction brake is
engaged, and a climber is being
held in position on the wall.
Blue LEDs solid, if upward
progress is detected, device
will revert back to Catch-and-
Hold Mode.
Countdown Mode Hold Mode engaged, Preset
Hold Time is about to expire.
Blue LED Flashing
Low Battery Mode The battery capacity is low.
If engaged, Catch-and-Hold
Mode will function as normal.
Replace/recharge the Battery
Pack.
LEDs pulse Yellow when
Catch-and-Hold Mode is
activated
Critically Low Battery
Mode
The battery capacity is critically
low. Catch-and-Hold Mode will
not activate. Replace/recharge
the Battery Pack.
LEDs flash Red when
attempting to activate Catch-
and-Hold Mode. Catch-and-
Hold Mode does not activate.
Disco Mode If the device is left unused for 5
minutes, Disco Mode activates
and continues for 5 seconds.
LEDs flash a variety of colors
to entice nearby climbers.
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2.3 TRUBLUE iQ+ Battery Pack
WARNINGS
Do not crush, drop, or damage the Battery Pack. Do not use a Battery Pack
that has been dropped or received a sharp blow. Batteries can explode in
the presence of a source of ignition. Never place the Battery Pack near an
open flame or heat source. An exploded Battery Pack can propel debris and
chemicals. If exposed, flush with water immediately.
Under extreme usage or temperature conditions, battery leakage may
occur. If liquid comes in contact with your skin, wash immediately with soap
and water, then neutralize with lemon juice or vinegar. If liquid gets into
your eyes, flush them with clean water for at least 10 minutes, then seek
immediate medical attention.
Do not attempt to destroy or disassemble the Battery Pack or remove any
of its components. Lithium-ion batteries must be recycled or disposed of
properly. Never touch both terminals with metal objects and/or body parts as
short circuit may result. Keep away from children.
Failure to comply with these warnings could result in fire and/or serious
injury.
CAUTIONS
Only charge the TRUBLUE iQ+ Battery Pack with the Head Rush
Technologies supplied TRUBLUE iQ+ Battery Charger. Attempts to charge
the Battery Pack with unapproved chargers may result in damage to the
Battery Pack, fire, or serious injury.
Do not attempt to power any device other than the TRUBLUE iQ+ with the
supplied Battery Pack.
Do not submerge the Battery Pack in water.
Do not charge the Battery Pack in a damp or wet location.
Do not store the Battery Pack in direct sunlight or in a vehicle.
NOTES
Save these instructions. Refer to them frequently and use them to instruct
others who may use the TRUBLUE iQ+ Auto Belay.
For best results, the Battery Pack should be charged in a location where the
temperature is more than 50°F (10°C) but less than 100°F (37.8°C).
The TRUBLUE iQ+ Battery Pack has been designed to provide maximum
trouble-free life. However, like all batteries, they will eventually wear out. Do
not disassemble the Battery Pack or attempt to replace the batteries.
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TRUBLUE IQ+ BATTERY PACK
The TRUBLUE iQ+ Auto Belay uses a Head Rush Technologies supplied 18 V
rechargeable lithium-ion Battery Pack to power all sensing, LED, and Catch-
and-Hold Technology. The Battery Pack is NOT required for normal Auto Belay
braking during descent. If the Battery Pack is removed or runs out of charge,
the TRUBLUE iQ+ Auto Belay will function just like a regular TRUBLUE iQ Auto
Belay and is safe for use. The Battery Pack must be recharged periodically
for continued operation of the Catch-and-Hold Technology. The Battery
Pack should be inspected for damage at every charge interval. Head Rush
Technologies recommends re-charging the Battery Pack every night to ensure
a full day worth of operation. It is safe to leave the Battery Pack plugged into the
Battery Charger overnight.
BATTERY PROTECTION FEATURES
Head Rush Technologies Battery Packs are designed with features that protect
the lithium-ion cells and maximize battery life.
CHARGING THE BATTERY PACK
The Battery Pack is shipped in a low charge condition to prevent possible
problems. Therefore, you will need to charge the Battery Pack with the supplied
Battery Charger before installing in the TRUBLUE iQ+ Auto Belay. Charge the
Battery Pack until the LED on the Battery Charger turns green. See Operator
Manual for detailed charging instructions.
Charging Time: 5 hours for 95% charge, 8 hours for 100% charge
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2.4 Wiring Diagram
TBiQ+ AUTO BELAY
SUMMIT BUTTON
BASE BUTTON
Y-CABLE
CONNECTOR
20 M
COMMUNICATION
CABLE
20 M
COMMUNICATION
CABLE
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3.0 AUTO BELAY INSTALLATION
3.1 Precautions
ALWAYS USE DESIGNATED MOUNTING POINTS
Never install the Auto Belay using any part of the device apart from the designated
mounting points. Incorrect mounting can result in serious injury or death.
ALWAYS USE THE CORRECT MOUNTING HEIGHT
Failure to install the device at the correct mounting height could result in
damage to the device or loss in device performance.
HARD IMPACTS MAY RESULT IN STRUCTURAL DAMAGE
Dropping of, or hard impacts to, the Auto Belay can result in serious damage
to mounting points and internal parts and may compromise safety of
operation. If the Auto Belay is subject to a hard impact, remove it from duty
and return to a service agent for inspection.
HEAVY ITEM  TBIQ+LT: 19.2KG 42.3LBS
TBIQ+XL: 22.0KG 48.5LBS
Take care when lifting the Auto Belay. Take care not to drop the device as this
may result in serious injury or equipment damage.
ALWAYS MOUNT VERTICALLY
Always mount the Auto Belay vertically with the Nozzle pointing downwards
and the line exiting the bottom of the device. Failure to do so will result in
incorrect operation and compromise User safety.
HARMFUL CONTACT
Do not allow solvents, acids, sharp edges etc. to get into contact with the
device, especially the webbing. If this occurs, the Auto Belay must be inspected.
3.2 Standards
Prior to installation, all Operators must be familiar with the requirements of all
relevant Standards for anchor points, hardware, and equipment used with the
Auto Belay.
3.2.1 ANCHOR POINTS
All anchor points and connectors used with a TRUBLUE iQ+ Auto Belay must
conform to any federal or state requirements for such devices.
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Head Rush Technologies requires anchor points to have a minimum load
capacity of 10 kN (2200 lbs) in expected directions of application. Other national
and international standards for anchor points may apply and require higher load
capacity. Consult with the authority having jurisdiction for your required load
capacity.
The location and anchor points for the TRUBLUE iQ+ Auto Belay should comply
with the following:
Anchor points are not to be used by additional devices or as attachments
for hardware not associated with the Auto Belay installation.
Anchor points should be of a suitable size to correctly install any mounting
hardware.
3.2.2 SECONDARY CONNECTORS
All secondary connectors and hardware used in the installation of the TRUBLUE
iQ+ Auto Belay must conform to the requirements of:
EN 362 - Types of connectors for personal protection.
EN 12275 - Types of connectors for mountaineering.
All connectors, hooks, D-rings and shackles used to mount the TRUBLUE iQ+
Auto Belay must be of compatible size, shape and strength for the mounting
point to which they are attached.
3.2.3 SELECTING A LOCATION
The TRUBLUE iQ+ Auto Belay is to be mounted at the top of the climbing route/
descent path with the Nozzle and webbing line pointed down.
When selecting a location to mount the Auto Belay, ensure that:
The Auto Belay will hang vertically over the climbing route with the Nozzle
pointing down.
All paths that can be encountered by the User when connected to the
Auto Belay are free of sharp edges and high-friction surfaces that may
damage the webbing line.
Ensure that the descent path and landing area are free of other people or
obstacles that may cause entanglement or restrict the user’s ascent or descent.
The Auto Belay is free to pivot in all directions and should not bind the
mountings or be able to impact upon the surrounding structure.
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3.2.4 OUTDOOR INSTALLATIONS
The TRUBLUE iQ+ Auto Belay may be installed outdoors.
It is recommended that in wet or high-variable temperature environments, the
Auto Belay is protected from the direct ingress of water or foreign objects. It is
recommended to remove the Battery Pack for long periods of rain.
NOTE
Prolonged exposure to the elements will increase the risk of internal
corrosion and degradation of the webbing line, resulting in increased
operation and servicing costs. Increased inspections are required in these
types of environments.
Outdoor installations in high UV, wind, and sand will require more frequent
webbing replacements as these elements will artificially age the webbing and
reduce its strength over time. Head Rush Technologies recommends storing the
webbing inside the device when not in use and replacing the webbing every 6
months as a precaution.
3.3 Auto Belay Installation
The TRUBLUE iQ+ Auto Belay is manufactured with a single central pivot
mounting point, an oset mounting point, and a formed handle located at the
top of the casing. These mounting points are located to ensure the unit hangs
centrally and vertically with the line Nozzle pointing down.
The Rear Cover is a sacrificial protective cover designed to prevent damage to
both the device and any adjacent surface. Should the Cover become excessively
worn, damaged, or aesthetically unpleasing, it may be replaced by the Owner/
Operator. Details of replacement parts may be found in the Replacement Parts
section of the Operator Manual.
The TRUBLUE iQ+ Auto Belay MUST be installed with the flat plastic cover
facing the climbing/descent wall. The TRUBLUE iQ+ Brake Module MUST face
away from the climbing/descent wall. The flat plastic cover has been designed
specifically to be more durable for impacts with the climbing/descent wall
surface caused by natural movements of the Auto Belay while users are attached
the Auto Belay.
Install the Auto Belay by using the central mounting point, as shown below,
with a longer, non-loaded secondary mount utilizing the oset mount or
handle mounting points. Only use the central mounting point as shown. Ensure
mounting hardware is secure and the unit is free to pivot in all directions.
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The TRUBLUE iQ+ Auto Belay has a plastic mounting insert which is inserted
through the primary mount attachment point. The mounting connector
or carabiner should always be used with the plastic mounting insert during
installation. This plastic mounting insert is designed to protect the aluminum
mounting point from deformation due to swinging and movement of the Auto
Belay during use. If your mounting insert becomes broken or lost, replacement
mounting inserts are available from Head Rush Technologies.
SECONDARY MOUNT
(Unloaded)
PRIMARY MOUNT
PLASTIC MOUNTING
INSERT
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DEVICE ORIENTATION
Always mount the TRUBLUE iQ+ Auto Belay with the covers parallel to the
face of the climbing wall. Mounting in this direction will allow the TRUBLUE
iQ+ Auto Belay to swing laterally and minimize the wear on the webbing line,
Nozzle assembly and mounting points. The flat cover MUST be mounted facing
the climbing/descent wall. The Brake Module MUST be facing away from the
climbing/descent wall.
MOUNTING HEIGHT
(vertical distance from
Nozzle to ground)
Line swing
to minimize
webbing and
Nozzle wear
Ground
Mounting Orientation
FRONT VIEW SIDE VIEW
CLIMBING WALL
CEILING
BRAKE
MODULE FLAT
COVER
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3.4 Wire Routing
With the TRUBLUE iQ+ Auto Belay properly mounted, the 20 m Communication
Cable can be routed to the device.
STEP 1: INSTALL RELEASABLE CABLE TIE
Insert the Releasable Cable Tie into the Cable Tie Holder.
STEP 2: CONNECT 20 M COMMUNICATION CABLE
Align the pins in the Device Connector to the sockets in the Cable End. Press the
Cable End onto the Device Connector. Screw the Cable End onto the Device
Connector until finger tight. Take care to only turn the silver piece of the Cable
End to avoid damaging the 20 m Communication Cable.
CABLE END
DEVICE CONNECTOR
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STEP 3: SECURE THE 20 M COMMUNICATION CABLE
Route the 20 m Communication Cable through the Releasable Cable Tie. Leave a
small amount of slack in the 20 m Communication Cable to prevent excess strain
on the cable connection. Tighten the Releasable Cable Tie to secure the 20 m
Connection Cable.
STEP 4: ROUTE THE 20 M COMMUNICATION CABLE
Route the 20 m Communication Cable to the Primary Mounting Point of the
Auto Belay and secure with a cable tie or similar cable attachment method.
Routing the 20 m Communication Cable to the Primary Mounting Point prevents
a swinging Auto Belay from damaging the 20 m Communication Cable. Ensure
that the 20 m Communication Cable cannot be strained by normal movement of
the Auto Belay. Add slack into the 20 m Communication Cable as necessary to
remove the possibility of strain.
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STEP 5: ROUTE THE 20 M COMMUNICATION CABLE CONT.
The 20 m Communication Cable must be routed to the ground behind the
climbing wall to prevent damage to the cable. Determine the best location to
route the 20 m Communication Cable to the base of the climbing wall where the
Base Button will be mounted.
Head Rush recommends removing a T-Nut from the climbing wall to reveal a
7/16” hole and feed the length of the 20 m Communication Cable through the
hole to the ground.
NOTE
If access to the back side of the wall is limited or if removing a T-Nut is not
an option, the 20 m Communication Cable can be passed over the top of
the wall and lowered to the ground. Some walls may require drilling a 7/16”
hole from the front side of the wall to gain access to route the cable on the
back side of the wall.
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