Trueshopping BC1E34F User manual

OWNER’S MANUAL
BRUSH CUTTER
BC1E34F/BC1E36F/ST-BC415B/BC490/BC520
SAFETY FIRST
CAUTION
Bef re using ur brush cutter,
please read this manual carefully t
understand the pr per use f y ur
unit.
Keep this manual handy.

Instructi ns c ntained in warnings within this manual marked with a symb l c ncern critical p ints which
must be taken int c nsiderati n t prevent p ssible seri us b dily injury, and f r this reas n y u are
requested t read such instructi ns carefully and f ll w them with ut fail.
NOTES ON TYPES OF WARNINGS IN THE MANUAL
WARNING
This mark indicates instructions, which must be followed in order to prevent accidents, which could lead to
serious bodily injury or death.
IMPORT NT
This mark indicates instructions, which must be followed, or it leads to mechanical failure, breakdown or
damage.
NOTE
This mark indicates hints or directions useful in the use of the product.
C ntents
1. P RTS LOC TION …………………………………………………………………………………...1-2
2. W RNING L BELS ON THE M CHINE …………………………………………………………….2
3. SYMBOLS ON THE M CHINE ……………………………………………………………………….3
4. S FETY PREC UTIONS ………………………………………………………………………………3
5. SET UP …………………………………………………………………………………………………..7
6. FUEL …………………………………………………………………………………………………….9
7. OPER TION …………………………………………………………………………………………….9
8. M INTEN NCE ………………………………………………………………………………………11
9. SPECIFIC TIONS ……………………………………………………………………………………..14
1. PARTS LOCATION
1. Fuel tank
2. Starter
3. ir cleaner
4. Stand
5. Engine switch button
6. Housing
7. Hanger
8. Handle
9. Handle bracket
10. Throttle lever
11. Throttle cable
12. Outer pipe
13. Safety guard
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14. Gear case
15. Blade
2. WARNING LABELS ON THE MACHINE
(1) Read owner’s manual before operating this machine
(2) Wear head, eye and ear protection
(3) Warning/ ttention
(4) Keep all children, bystanders and helpers 15 metres away from the brush cutter.
IMPORTANT
If warning seals peel off or become soiled and impossible to read, you should contact the dealer from which
you purchased the product to order new seals and affix the new seal in the required location.
WARING
Never remodel your brush cutter.
We won’t warrant the machine, if you remodel the brush cutter or you don’t observe proper usage written in
the manual.
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3. SYMBOLS ON THE MACHINE
For safe operation and maintenance, symbols are carved in relief on the machine.
ccording to these indications, please take care not to make a mistake
(a).Filler for “MIXED FUEL”
P siti n : FUEL T NK C P
(b).The direction to close the choke
P siti n: IR CLE NER COVER
(c).The direction to open the choke
P siti n: IR CLE NER COVER
4. SAFETY PRECAUTIONS
BEFORE USING THE M CHINEE
a. Read this owner’s manual carefully to understand how to operate this unit
properly.
b. This product has been designed for use in cutting grass. It should never be
used for any other purpose.
c. You should never use this brush cutter when under the influence of
alcohol, when suffering from exhaustion or lack of sleep or
when suffering from drowsiness as a result of having taken
cold medicine. Or at any other time when a possibility exists
that your judgment might be impaired or that you might not
be able to operate the brush cutter properly and in a safe
manner.
d. void running the engine indoors. The exhaust gases contain harmful
carbon monoxide.
e. Never use your brush cutter under circumstances like those described
below:
1. When the ground is slippery; when other conditions exist which might
make it impossible to maintain a steady posture while using
the brush cutter.
2. t night, at times of heavy fog or at any other times when your field of
vision might be limited and it would be difficult to gain a
clear view of the area.
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3. During rain storms, during lightning storms, at times of strong or gale-force winds, or at any other
times when weather conditions might make it unsafe to use this product.
f. When using this product for the first time, learn to handle the brush cutter from a skilled worker,
before beginning actual work,
g. Lack of sleep, tiredness, or physical exhaustion results in lower attention spans, and this in turn leads to
accidents and injury. Limit the amount of time over which the brush cutter is to be used continuously to
somewhere around 30-40 minutes per session, take 20-30 minutes of rest between work sessions. lso try to keep
the total amount of work performed in a single day to 2 hours or less.
h. Be sure to keep this manual handy so that you may refer to it later whenever any questions arise.
i. lways be sure to include this manual when selling, lending, or otherwise transferring the ownership of this
product.
j. Never allow children or anyone unable to fully understand the directions given in this manual to use this brush
cutter.
WORKING GE R ND CLOTHING
. When using your brush cutter, you should wear proper clothing and
protective equipment as follows:
(1) Helmet
(2) Protective goggles or face protector
(3)Thick work gloves
(4) Non-slip-sole work boots
(5) Ear protectors
B. nd you should carry with you:
1. ttached tools and files
2. Spare fuel, in an approved storage container
3. Spare blade
4. Items to mark out your working area (tape, warning signs)
5. Whistle (for collaboration or emergency)
6. Hatchet or saw (for removal of obstacles)
C. Never use your brush cutter when wearing pants with loose cuffs, when wearing sandals or when barefoot.
W RNING CONSIDERING H NDLING OF FUEL
a. The engine of this product is designed to run on a mixed fuel, which contains highly
flammable gasoline. You should never store cans of fuel or refill the fuel tank in any place
where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other
source of heat or fire which might ignite the fuel.
b. Smoking while operating the brush cutter or refilling its fuel tank is extremely dangerous. lways be sure to
keep lit cigarettes away from the brush cutter at all times.
c. When refilling the tank always turn off the engine first and take a careful look around to make sure that there
are no sparks or open flames anywhere nearby before refueling.
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d. If any fuel spillage occurs during refueling, use a dry rag to wipe up the spill before turning the engine back
on again.
e. fter refueling, screw the fuel cap back tightly onto the fuel tank and then carry the brush cutter to a spot 3
meters or more away from where it was refueled, before turning on the engine.
THINGS TO CHECK BEFORE USING YOUR BRUSHCUTTER
a. Before beginning work, look around carefully to get a feel for the shape of the land, or grass to be
trimmed and whether or not there are any obstacles which might get in the way while working. Remove
any obstacles which can be cleared away.
b. The area within a perimeter of 15 meters of the person using the brush cutter should be considered a
hazardous area into which no one should enter while the brush cutter is in use. When necessary, a yellow warning
rope and warning signs should be placed around the work area. When work is to be performed simultaneously by
two or more persons, always check the presence and locations of others so as to maintain sufficient distance
between each person sufficient to ensure safety.
c. Make sure that there are no loose screw or bolts, fuel leaks, ruptures,
dents or any other problems which might interfere with safe operation. Be
especially careful to check that there is nothing wrong with the blades or
with the joints by which the blades are attached to the brush cutter.
d. Never use blades that are bent, warped, cracked, broken or damaged in
any way.
e. lways keep the blade sharp.
f. When filing the cutting edges, keep the point sharp, but round off the
root of each tooth.
g. Check the bolt that fastens the blade and be sure the blade turns
smoothly without abnormal noise.
NOTES ON ST RTING THE ENGINE
1. Take a careful look around to make sure that no obstacles exist within a perimeter of 15 meters or less
around brush cutter.
2. Place the body of the brush cutter onto the ground in a flat clear area and hold it firmly in place so as to
ensure that neither the blades nor the throttle comes into contact
with any obstacles when the engine starts up.
3. Place the throttle into the idling position when starting the
engine.
4. fter starting up the engine, if the blades continue to rotate even
after the throttle has been moved fully back, turn off the engine
and check the throttle wire and other parts.
KICKBACK SAFETY PRECAUTIONS
dangerous reaction may occur when the spinning blade contacts a solid object in the critical area. It is
called kick back. s a result, the operator can lose control of the unit, which can cause serious or fatal
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injury.
void kickback; observe the safety precautions below strictly:
1. Before beginning work, clear your working area and remove grass from around the obstacles.
2. When using your brush cutter, do not grip parts other than the handle.
3. Be vigilant at all times when using your brush cutter. If you need to stop cutting, place the throttle into the
idling position.
4. When using your brush cutter, do not let the unit get too close to your feet nor raise the unit above your
waist.
NOTES ON TRANSPORTATION
1. Grip the handles of the brush cutter firmly with both hands. If you suspend the work, place the throttle into
the idling position.
2. lways be sure to maintain a steady, even posture while working.
3. Maintain the speed of the engine at the level required to perform cutting work. Never raise the speed of the
engine above the level necessary.
4. If grass gets caught in the blade during operation, or if you need to check the unit or refuel the tank,
always be sure to turn off the engine.
5. If the blade touches a hard object like a stone, immediately stop the engine and check the blade for
damage. If it is damaged, replace the blade with a new one.
6. If someone calls out while you are working, always be sure to turn
off the engine before turning around.
7. Never touch the spark plug or plug lead while the engine is in
operation. Doing so may result in being subjected to an electrical shock.
8. Never touch the muffler, spark plug or other metallic parts of the
engine while the engine is in operation or immediately after shutting down
the engine. Doing so may result in serious burns.
9. When you finish cutting in one location and wish to continue work
in another spot, turn off the engine and turn the unit so that the blade faces
away from your body.
MAINTENANCE SAFETY PRECAUTION
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1. Perform the maintenance and checking operations described in this manual at regular intervals. If any
parts must be replaced or any maintenance or repair work not described in this manual must be
performed please contact a representative from the store or your nearest authorized servicing dealer
for assistance.
2. Under no circumstances should you ever take apart the brush cutter or alter it in any way. Doing so
might result in the brush cutter becoming damaged during operation or may prevent the brush cutter
operating properly.
3. lways be sure to turn off the engine before performing any maintenance or checking procedures.
4. When sharpening, removing or reattaching the blade, use proper tools and equipment to prevent
injury.
5. When replacing the blade or any other parts or
when replacing the oil or any lubricants, always be
sure to use only products which have been certified
for use with the brush cutter.
5. SET UP
ENGINE AND MAIN PIPE
lign the hanger and the fuel tank, using attached
4 socket screws.
Secure the connection firmly with equal force.
(F1)
(1) Fuel tank
(2) B lt
(3) Main pipe
HANDLE
1. Loosen the 4 bolts on the handle bracket.(F2)
2. Insert the right handle (throttle lever is attached) and the
left handle assembly into the bracket and retighten the bolts
securely. (F2)
(1) Handle bracket
(2) Right handle
SAFETY GUARD
ttach the safety guard to the gear case and fix it with the
clamp and 3 bolts (M5x25) securely. (F3)
(1) B lt
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(2) Clamp
(3) Main pipe
(4) Safety guard
THROTTLE WIRE
After fitting the wire, make sure that the thr ttle cable is put int the thr ttle lever. If this is n t d ne, it
is very danger us because the engine will r tate after releasing the thr ttle.
1. Hook the cable into the hole on the throttle lever. Set
the cable in the lever as shown in the picture. (F4)
2. Wrap the band so that the throttle wire is fixed with the handle.
(1) H le
(2) Thr ttle cable
ADJUSTING THE THROTTLE CABLE
1. fter releasing the throttle lever, pull the throttle wire. The normal
play is 1 or 2 mm when measured at the carburetor side end.
2. If there is too much, or too little play, take off the air cleaner cover,
loosen the lock nut and adjust the play. (F5)
(1) Adjust nut
(2) L ck nut
INSTALLING THE METAL BLADE (F6)
1. Set the inner holder to the gear shaft, and turn to fix with the attached shaped bar.
2. Put the blade on the inner holder with letters to the gear case. nd match correctly the hole in the blade to the
projection of the inner holder.
3. Set the outer holder to the gear shaft with the hollowed face to the blade.
4
4. Put the attached bolt cover on the outer holder and secure it with the
bolt (left screw) together with the spring washer and the washer.
(1) Adjust nut
(2) L ck nut
(3) Washer
(4) Outer h lder
(5) Blade
(6) Gear shaft
(7) Bar
(8) Inner h lder
(1)
(9) Gear case
INSTALLING THE NYLON CUTTER (OPTION) (F7)
1. Set correctly the inner holder and the outer holder to the gear shaft.
Owner manual
WARNING
9

2. Screw the attached bolt (M8 left) into the gear shaft and secure it with the spanner.
3. Screw the nylon cutter into the bolt by fixing the inner holder with the L-shaped bar and tighten it
manually.
Make sure that you keep the bolts and washers needed to install the metal blade in a safe place.
(1) Gear Case
(2) B lt
(3) Nyl n cutter
(4) Nyl n c rd
6. FUEL
Gas line is very flammable. Av id sm king r bringing any flame r
sparks near fuel.
Wipe up all spills bef re starting the engine.
Make sure t st p the engine and all w it t c l bef re refuelling the
unit.
Keep pen flames away fr m the area where fuel is handled r st red.
IMPORTANT
Never use oil for a 4-cycle engine. It can cause spark plug fouling, exhaust port blocking, or piston ring
sticking.
Mixed fuels which have been left unused for a period of one month or more may clog the carburetor or
result in the engine failing to operate properly. Put unused fuel into an airtight container and keep it in a
dark and cool room.
Mix a regular grade gasoline (leaded or unleaded, alcohol-free) and a quality-proven motor oil for air-cooled
2 cycle engines.
RECOMMENDED MIXING RATIO
GASOLINE 25: OIL 1
7. OPERATION
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NOTE
WARNING
10

STARTING THE ENGINE
Bef re starting the engine, inspect the entire unit f r l se fittings, fuel leaks, and that the
cutting attachment is pr perly installed and securely fastened.
Place the unit an a flat, firm surface. Keep the cutting
head clear f everything ar und it.
1. Turn the cap to the fuel tank to make sure that it is fixed on
tightly. (F8)
(1) Cap
(2) Fuel tank
2.Open the fuel tank cock. (F9)
3. Move the choke lever to the closed position.(F9)
(1)Ch ke lever
(2)Fuel c ck
(3)Cl se
(4)Open
(5)Cl se
(6)Open
NOTE
When restarting immediately after stopping the engine, move the choke
lever to the open position.
4. Set the throttle lever to the starting position. (F10)
(1)Idling
(2) Starting (1/3-1/2 open)
(3) Full throttle
When restarting immediately after stopping the engine, move the
throttle lever to the idling position.
5. While holding the unit firmly. Pull out the starter rope quickly.(F11)
6. fter the engine has started, open the choke gradually.
7. llow the engine to run for 2 to 3 minutes to warm up.
STOPPING THE ENGINE
1. Return the throttle lever to the idling position.
2. Push the engine switch button.
Owner manual
WARNING
NOTE
11

EQUIPPING THE SHAWL BAND(F12)
1. Equip the attached shawl band.(F12)
2. Turn on the engine, return the throttle lever to the lowest speed
position, and put the shawl band hook to the hanging part of the machine.
3. djust the length of the shawl band so that the blade is parallel to
the ground in the working position. In order to prevent slack during operation, turn up the extra part of
the band from the buckle.
CUTTING OPERATION
METAL BLADE USAGE
lways cut by guiding the head from your right to left.
metal blade cuts best with the outer 1/3. Use that area for
cutting shrubs, plus tough and thick weeds. For cutting young
grass you can use the outer 2/3 of the blade.
djust the engine speed according to what you are cutting. Cut
young grass at middle speed. Cut shrubs or tough and thick
weeds at high speed.
(1) For branches and trees
(2) For grass and weeds
(3) Direction of cutting
(4) Direction of rotation
Operating at low speed makes it easier for grass, weeds or twigs to
become caught up in the blades. nd also it makes the shaft and
clutch wear down more quickly.
NYLON CUTTER USAGE
Using nylon cord consumes more power. Please note that the engine rotation speed in operation should be
50% more than when using the metal blade. The nylon cutter cuts grass with the power of cord rotation. If
you try to cut grass with the same length of cord for any time, rotation speed becomes lower due to
resistance and you cannot cut well. In case of high resistance, remove the nylon cutter from grass, increase
the rotation speed and cut a small amount of grass at one time.
If you try to cut grass by swinging the brush cutter in the reverse way (from left to right), cut pieces fly in
from the body. You can avoid getting your clothes dirty.
Owner manual
IMPORTANT
12

8. MAINTENANCE
BLADE
Sharpen each cutting edge and make sure the b tt m
c rner is r unded. (F13)
D n t c l the blade with water when using a grinder.
It may cause cracks n blade.
AFTER 25 HOURS OF USE
AIR CLEANER
Check and clean the filter element in warm, soapy water as
required. Dry completely before installing. If the element is
broken or shrunk, replace with a new one. (F4)
(1) C ver
(2) Element
(3) Screen
(4) B dy
IMPORTANT
clogged air filter may increase fuel consumption while cutting down the engine power.
Operating the brush cutter without the air filter or with a deformed filter element will quickly ruin the engine.
FUEL FILTER
Take the filter out of the fuelling port using a small wire hook. Disconnect the filter assembly from the fuel pipe
and unhook the retainer to disassemble it. Clean the components with gasoline.
IMPORTANT
clogged fuel filter may cause poor acceleration of the engine.
SPARK PLUG
Remove and inspect the spark plug and clean the electrodes
as necessary.
The spark gap should be adjusted to 0.6-0.7mm. (F15)
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INTAKE AIR COOLING VENT
Check the intake air-cooling vent and the area around the cylinder cooling fins. Remove
any waste, which has attached itself to the brush cutter.
IMPORTANT
Note that failing to do so could cause the muffler to become overheated.
nd that this in turn could cause the brush cutter to catch fire.
GEAR CASE
pply multi-purpose grease after every 25 hours
of use.
Remove the cutter holders to arrange for old
grease to exit. (F16)
MUFFLER
1. Remover the muffler, insert a screw driver into the entrance and wipe away any carbon
build up. Wipe away any carbon build up on the muffler exhaust vent at the same time.
2. Tighten all screws, bolts, and fittings.
3. Check to see if any oil or grease has worked its way between the clutch lining and drum,
and if it has, wipe it away using oil-free, lead-free gasoline.
4. Remove the float cabin of carburetor and clean the inside.
ADJUSTING CARBURETOR
IMPORTANT
A wr ng adjustment may cause damage t y ur unit. If the engine d es n t run well after
adjusting the carburet r, please c ntact the sh p where y u purchased the pr duct.
IDLE ADJUSTMENT SCREW (F17)
Owner manual
FTER 100 HOURS OF USE
14

This is the screw to adjust the engine rotation when the throttle lever is set to the lowest speed
position. If you turn right (clockwise), rotation increases,
and left (counterclockwise) it decreases. If the blade
continues to rotate or engine stops when you return the
throttle lever completely to the original position, make a
readjustment.
(1) Idle adjustment screw
(2) High
(3) L w
MAINTENANCE BEFORE STORAGE
1. When brushing off dirt from the machine, check for damage or loose parts. If
you find anything unusual, repair it before you use it again.
2. Drain fuel from the tank, and loosen the drain screw of the float cabin to empty
completely, turn on the engine, and leave it running until it stops naturally.
3. Remove the spark plug and put in 1-2cc of 2-stroke cycle oil in the engine. Draw the
starter rope 2-3 times, put the plug back, and stop it at the contraction position.
4. pply anti-rust oil to the metal parts such as the throttle wire, put the cover on the blade,
and keep it indoors, avoiding dampness.
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Owner manual 16

DF
UFFER
Owner manual 17
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