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TSI Instruments ProCage ROLLAWAY BATTING CAGE User manual

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1
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
ProCage™ Professional Batting Cage
ASSEMBLY INSTRUCTIONS
2
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
PACKAGING DETAILS
Item Number Description/ Package Contents
TCFRM
(2) EACH CORNER FRAMES
- PACKAGED AS (1) BUNDLE
- BUNDLE WEIGHT = 22 LBS
TVFRM
(2) EACH ‘V’ SHAPED LOWER FRAME ASSEMBLY
- PACKAGED AS (1) BUNDLE
- BUNDLE WEIGHT = 39 LBS
TRIBFRM
(10) EACH CURVED ‘RIB’ FRAME
- PACKAGES AS (2) BUNDLES WITH (5) PIECES PER BUNDLE
- BUNDLE WEIGHT = 40 LBS (X2) = 80 LBS TOTAL
TSTFRM
(7) EACH STRAIGHT FRAME PIECES OF VARIOUS LENGTHS
- PACKAGED AS (2) BUNDLES
- BUNDLE WEIGHT = 16 LBS (3 PIECE BUNDLE) + 17 LBS (4 PIECE BUNDLE)
TPSHBAR
(6) EACH STRAIGHT LIFT BARS WITH LOCKING PINS
- PACKAGED AS (1) BUNDLE
- BUNDLE WEIGHT = 46 LBS
TBKFRM
(1) EACH BACK FRAME ASSEMBLY
- WEIGHT = 38 LBS
BPCAGEPAD
(1) EACH THUD PAD (SIZE: 4’ X 6’)
WEIGHT = 20 LBS
TRIBPAD
(2) BOXES OF FRAME RIB VELCRO PADS
- (2) BOXES CONTAIN 21 PADS TOTAL
- EACH BOX WEIGHS 15 LBS EACH (X2) = 30 LBS TOTAL
- EACH BOX DIMENSIONS = 72” L X 12”W X 9”H
TRFTIRE
(1) BOX CONTAINS (3) EACH TURF TIRES
- (1) BOX CONTAINS (3) EACH TURF TIRES
- BOX WEIGHT = 69 LBS
- BOX DIMENSIONS = 28” X 20” X 20”
TDOLLEY
TDHDW
TNETSTRP
TRPTIE
TCBLTIE
(1) BOX WITH DOLLEY ASSEMBLY FRAME HANDLE AND MISC. PARTS
- BOX CONTAINS: (DOLLEY ASSEMBLY FRAME HANDLE, MISC. FRAME BRACKETS,
HARDWARE BAGS, BAG OF CABLE TIES, ROPE TIES, NET STRAPS
- BOX WEIGHT = 45 LBS
- BOX DIMENSIONS: 40” X 16” X 10”
TDPARTS
TDSWPRTR
(1) BOX WITH DOLLEY ASSEMBLY PARTS AND SIDE WHEEL FRAME
- BOX CONTAINS: (DOLLEY ASSEMBLY PARTS, SIDE WHEEL PROTECTOR FRAME)
- BOX WEIGHT = 34 LBS
BOX DIMENSIONS: 26” X 25.5” X 10”
BPCAGEN
(1) BOX CONTAINING CAGE NET
- BOX WEIGHT = 32 LBS (DIMS: 26” X 11” X 11”)
BPCAGESKT
(1) BOX CONTAINS VINYL SKIRT
- BOX WEIGHT = 51 LBS
- BOX DIMS: 26” X 27.5” X 17.5”
TCHPLT
(1) BOX CONTAINING COACH PLATFORMS
- BOX CONTAINS (2) COACH PLATFORMS
3
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
BPCAGE HARDWARE IDENTIFICATION
ITEM NUMBER
DESCRIPTION/ CONTENTS
#TLCORD
(1) Bag containing lacing cord for net
#TCBLTIE
(1) Bag containing cable ties
#TNETSTRP
(1) Bag containing (4) each adjustable net hanging straps
#TELBRKT
(1) Bundle contains (2) Elbow Brackets for Dolly Assembly
#TANGBRKT
(1) Bundle contains (4) Angle Brackets
#TAHDW (Part A)
(1) Bag contains (1) 10” Pointed Alignment Rod
#TBHDW
(Part B)
Bag contains:
(3) 1.5” length threaded (round head) bolts
(10) 2” cotter pins
(4) Large washers
(3) Medium washers
(3) Hex Head Locking nuts 11/16”
#TCHDW
(Part C)
Bag contains:
(4) 2-3/4” Length ½” thread (Round head) bolts
(4) 11/16” Hex lock nuts
(4) washers
#TDHDW
(Part D)
Bag contains:
(15) 2-3/4” Allen Head Bolts (1/2 thread)
(1) 2-3/4” (round head) bolts (1/2 thread)
(16) 11/16” Lock Nuts (Hex head)
(16) Washers
(1) Allen Wrench Tool
#TEHDW
(Part E)
Bag Contains:
(4) 1.5: x ¾” HD Full thread Hex Bolt
(4) ¾” Hex HD Lock Nut
(4) Washers
#TFHDW
(Part F)
Bag Contains:
(20) 2” Length Full thread/ Allen Head Bolts
(20) Lock Washer inserts
(1) Allen Wrench Tool
#TGHDW
(Part G)
Bag Contains:
(10) 3.5”L (1/4” Thread) Round head Bolts (3/4” Head)
(10) ¾” Hex Lock Nuts
(30) Washers
(1) ¾” Wrench Tool
#THHDW
(Part H)
Bag Contains:
(2) Large Round Head x 2” Length x 1-1/4” Size Bolts
(2) 1-1/4” Hex Head Lock Nuts
(2) Ring Spacers
(4) Large Washers
TIHDW
(Part I)
Bag Contains:
(2) 3” Tube Spacers
(4) 2-3/4” Tube Spacers
(2) Adjustable Tire Pins (2-3/4” Length)
(18) Large Washers
(3) Large Ring Spacers
TJHDW
(Part J)
Bag Contains:
(3) 11.5” Wheel Shaft
4
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
SAFETY NOTICE
1. ALWAYS INSPECT THE ROLLAWAY CAGE BEFORE EACH USE. ESPECIALLY AFTER
LENGHTY STORAGE PERIODS.
2. INSPECT NETS FOR HOLES BEFORE USE AND REPAIR HOLES BEFORE USE
3. BE SURE ALL PIECES ARE SECURELY FASTENED AND BOLTS/ NUTS PROPERLY
TIGHTENED.
4. TAKE SPECIAL CARE WHEN LIFTING CAGE TO ERECTED HEIGHT. BE SURE TO USE AT
LEAST 2 PERSONS WHEN LIFTING WITH PUSH BARS.
5. BE SURE PUSH BARS ARE PROPERLY SECURED TO RIB FRAMES USING THE DESIGNATED
WELDED SLOTS AND SAFETY PINS ARE IN PLACE.
6. WHEN COLLAPSING CAGE FOR STORAGE BE SURE CAGE IS LOWERED EASILY TO ITS
CRADLE POSITION AND NOT DROPPED.
7. THE ROLLAWAY CAGE IS NOT DESIGNED TO BE TOWED…DAMAGE CAN OCCUR IF
TOWING AT FAST SPEEDS.
8. USE OF CAGE WHEN NOT INSPECTED OR ALTERED IN ANYWAY CAN BE HAZARDOUS
AND CAUSE INJURY.
9. BE SURE COACH’S PLATFORMS ARE IN UPRIGHT POSITION BEFORE TRANSPORT OR
STORAGE.
10. ALWAYS BE AWARE OF SURROUNDINGS WHEN MOVING CAGE, ESPECIALLY WHEN
CAGE IS IN UPRIGHT OPEN POSITION. STAY AWAY FROM POWER LINES AND OTHER
LOW HANGING POWER CABLES.
11. FOR ANY QUESTIONS WITH REGARDS TO INSPECTING THE CAGE, OR REPLACEMENT
PARTS PLEASE CALL 888-313-1303.
RECOMMENDED TOOLS:
-RUBBER MALLET
-ADJUSTABLE WRENCHES/ SOCKET SETS
-PHILLIPS HEAD SCREW DRIVER
-ALLEN WRENCHES
-LADDER OF APPROPRIATE HEIGHT TO HANG NET
(OTHER TOOLS MAY BE NEEDED AS NECESSARY TO COMPLETE TASK, PLEASE USE SAFE
DISCRETION AS TO NOT DAMAGE PARTS OR STRIP BOLTS/ NUTS)
5
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
PART IDENTIFICATION
#
ITEM #
DESCRIPTION
1
TBKFRM
BACK FRAME ASSEMBLY
2
TDOLLEY
DOLLEY ASSEMBLY
3
TCHPLT
COACH PLATFORMS
4
TPSHBAR
STRAIGHT PUSH BARS WITH SAFETY PINS
5
TSTFRM
STRAIGHT FRAME RIB PIECE
6
TRIBFRM
CURVED RIB FRAME PIECE
7
TDSWPRTR
SIDE WHEEL PROTECTOR FRAME
8
TVFRM
‘V’ SHAPE LOWER FRAME
9
TSTFRM
STRAIGHT FRAME UPRIGHT PIECE
6
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
STEP 1
-BEGIN BY FINDING A FLAT DRY SURFACE TO LAY OUT ALL PIECES FOR ASSEMBLY
-IDENTIFY ALL PARTS AND BE SURE ALL PIECES ARE PRESENT
STEP 2
1. Attach EACH Wheel protector frame assembly (#7) to EACH ‘V’ shaped lower frame
(#8) Using 16 each 2-3/4” Allen Head Bolts in hardware bag (Part D) and 16 each
11/16” hex head lock nuts along with 16 each washer provided. (Washer will go on
hex nut side of frame).
(Note: The front welded bracket on ‘V’ Frame will be the front of the cage, make
sure wheel protector frame is attached to outside of V Frame Assembly)
STEP 3 (Back Frame Assembly)
7
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
Attach each rear section of ‘V’ shape lower frame (#8) to each side of back frame assembly using
(2)ea (#6) curved rib frame piece on each side. (Back frame assembly is pre-welded without dolly
assembly attached).
Use 2” length full thread Allen head bolts from hardware bag (Part F) and Lock washer inserts
(also in Part F bag). Allen wrench tool is provided if needed. Use 10” pointed alignment rod if
needed to help align hole with lock washer. Be sure all bolts are secured tight.
STEP 4 (Wheel assembly)
1. Locate (2) turf tires and mounting plate shown in illustration above. Hardware for the
wheel assembly is located in bag ‘Part I’. Wheel shafts are located in ’Part J’
1. Attach mounting plate to turf tire using tire shaft and washers as shown in pictures
above. Be sure to use washer and tube spacer on each side of wheel shaft to allow
wheel shaft to spin freely. (Figures 2,3) Heavy duty cotter pins will be use to hold
wheel shaft in place. Once tire is secured to mounting plate, attach mounting plate
to frame protector assembly by pushing the plate wheel shaft into wheel protector
opening and securing with adjustable lock pin shown in Figure 1.
STEP 5 (DOLLEY ASSMEBLY)
8
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
1. Attach dolly assembly mounting plates as shown in pictures above. Be sure black
mounting shaft is attached to plate as shown using proper ring spacer between tire
mounting plate and shaft.
2. Using (2) Elbow brackets, dolly handle, wheel shaft, and hardware in bag (Part E).
Begin assembly as shown in pictures above. Be sure that the heads of the bolts are
on the inside of the mounting plate facing the tires and the nuts are on the outside of
the mounting plates. Be sure to use washers and wheel shaft to mount tire same as
in Step 4. Use heavy duty cotter pins to secure wheel shaft in place. The mounting
plate will be inserted to upper shaft of mounting plate. It may take 2 persons to lift
back frame assembly to properly mount dolly assembly inside the upper wheel shaft.
The weight of the cage keeps the dolly assembly in place.
STEP 6 (ATTACHING FRONT CORNER FRAME)
1. Locate corner frames shown above. Mount each side to mounting bracket on front
of ‘V’ shaped lower frame assembly. Also secure V frame to already welded front
bracket as well. Use 3.5”L bolts and nuts and washers provided in hardware bag (Part
G).
9
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
STEP 7 (ATTACHING ANGLE BRACKETS)
1. Using same bolts, nuts, and washers from Step 6 above, attach angle bracket to ‘V’
shape lower frame. The bracket will attach midway up the frame on holes provided.
NOTE: LOOSELY attach bracket to lower frame assembly only to allow openings to
attach rib frame assemblies in Step 8.
STEP 8 (UPPER RIB FRAME ASSEMBLY)
Figure 1: Figure 2:
1. Lay out all rib curved rib frames and all straight pipes to begin upper rib frame
assembly.
10
Trigon Sports International, Inc.
488 Cumberland St. Memphis, TN 38112
(888) 313-1303 www.TrigonSports.com
2. Begin by attaching curved rib frame to each side of a 78” straight pipe securing with
2” full thread allen head bolts and lock washer inserts.
3. The curved rib frame that is attached in the front of the cage will also need a 64”
straight pipe on each side to make up for height and attached to front reinforced
corner frame.
4. Once each rib section is assembled begin attaching to angle brackets from Step 7. And
secured tightly with same bolts used in Step 7. It will require 2 persons to lift section
and add in place.
**At this point please go back to all nuts and bolts and be sure all are properly
tightened. Take care not to over tighten bolts or nuts.
5. At this point the cage will be in the dropped down form.
STEP 9 (ATTACHING VINYL SKIRT AND THUD PAD)
1. Lay out the Vinyl skirt to get an idea of the layout. The ‘ProCage™’ logo will face the
front and should be upright. This will help with proper alignment. Use zip ties to mock
up layout pattern by using zip ties in a few areas to make easier for using lacing twine
to attach. You may also use only zip ties if you choose. Be sure skirt is tight and
matches perfectly with shape of the frame. Some small spacing is ok on top and
bottom.
2. Attach thud pad in front center of cage and skirt by using zip ties or lacing twine.