Tuff stuff CDR-300 User manual

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels axed on the machine to their customers/users.
2. Equipment to be installed byTFI Authorized Dealer or a service company
approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved byTFI.
5. Must use only genuine TuStu replacement parts.
CDR-300
2-Tier Tray Dumbell/Kettle
Bell Rack
CDR-300_Rev0
Revision Date 4-25-2014
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
TUFFSTUFF FITNESS INTERNATIONAL

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rackwww.tustutness.com
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OVERHEAD SPECIFICATIONS .........................................................................Page 3
DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-6
IMPORTANT SAFETY INSTRUCTIONS..........................................................Page 7
REGISTRATION, SERVICE & ASSEMBLY........................................................Page 8
INSPECTION/MAINTENANCE.........................................................................Page 9
PARTS LIST......................................................................................................... Page 10
EXPLODED VIEW ............................................................................................. Page 11
WARRANTY ....................................................................................................... Page 12
Table of Contents
TuStu Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Eventhough we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuStu Fitness International Inc. in Chino, California.

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rack www.tustutness.com 3
Overhead Specications
L 56” X W 21” X H 40”
PRODUCT WEIGHT 120 lbs

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rackwww.tustutness.com
Carefully read ALL Danger, Warning & Caution labels posted on the machine
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CDR-300 2-Tier Tray Dumbell/Kettle Bell Rack www.tustutness.com
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Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels axed on the machine. It is the responsibility of the oor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by TFI.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed byTFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
6. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
7. Do not lean against or pull on the framework, weight stack or
any component at all times.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
8. Children must not be allowed near the equipment. Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
10. Use only genuine TuStu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
11. Do not remove any decals axed to the machine. Replace if
damaged.
12. Do not alter or modify the original manufacturer’s weight stack
with any add-on incremental weights, weight plates or
DUMBELLS except those with standard factory installed option.
13. Maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rackwww.tustutness.com
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Registration, Service & Assembly
Thank you for purchasing the CDR-300 2-Tier Tray Dumbell/Kettle Bell Rack. This machine is part of the TuStu line of quality
strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Required Tools
The basic tools that you will need to assemble the CDR-300 but are not
limited to:
• 9/16”, 3/4”, 1/2”combination wrenches
• Adjustable wrench
• Ratchet wrench with 9/16”, 3/4”, 1/2”sockets
• External retaining ring pliers
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Assembly Requirements
Follow these installation requirements when assemblying the CDR-300.
Use the overhead view on the Content Page to layout your oor plan
before assemblying.
Set up the CDR-300 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
Allow ample space around the machine for safe unrestricted use and
easier access.
Insert all bolts in the same direction. For aesthetic appearance, insert all
bolts in the same direction unless specied (in text or illustration) to do
otherwise.
Leave room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so (to prevent any diculty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable, but
leave room for adjustments.
Assembly Tips
Read all“Notes”on each page before beginning each step.
While you may be able to assemble the CDR-300 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and
adjustment is critical.While tightening the nuts and bolts,
be sure to leave room for nal adjustments.
CAUTION: Obtain assistance fromTFI if you have diculty
assemblying the CDR-300. Please do not attempt to
complete the assembly as this could result in equipment
failure and serious injuries to the users.
Symbols & Description
Loosely Tighten
70%
100%
Fully Tighten
Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at http://www.tustutness.com or mail to
address shown below within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this owner’s manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: [phone] Toll Free 888-884-8275
Fax: [phone]
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness International Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rack www.tustutness.com 9
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tustutness.com
INSPECTION / MAINTENANCE RECORDS
DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rackwww.tustutness.com
Parts List
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CDR-300 REV0
ITEM DESCRIPTION REV PARTȱNO. QTY ITEM DESCRIPTION PARTȱNO. QTY
1DUMBBELLȱRACKȱ(4ȇ)0UP8387 210 NYLONȱINSERTȱ3/8ȈȱBLACK BNH0720 8
2SIDEȱFRAMEȱ(LT) 0 UP8388 111 LABELȬDANGERȱUSEȱTHISȱEQUIPMENTȱONLY...ȱBNH2903 1
3SIDEȱFRAMEȱ(RT)ȱ0UP8389 112 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...ȱ1ȱ1/2ȱXȱ2ȱ5/8 BNH2909 1
4BNH2030 16 13 LABELȬWARNING_SERIOUSȱINJURYȱORȱDEATH BNH3134 1
5BNH2046 8 14 LABELȬWARRANTYȱLIGHTȱCOMMERCIAL BNH3136 1
6NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2026 8 15 LABELȬINSPECTIONSȱRECOMMENDEDȱINSPECTION… BNH3137 1
7BNH1794 2 16 FACILITYȱSIGNȱBEȱALERT!ȱTHEȱFITNESSȱEQUIPMENT… BNH3138 1
8BNH1647 4 17 LABELȬTFIȱSERIALȱNO.ȱ2.5ȱXȱ1.5 BNH3147 1
9BNH2130 4 18 TFIȱEMBLEMȱ1.88ȱHIGHȱXȱ1.98ȱWIDEȱBLUEȱANDȱCHROME BNH4304 1
FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ
CDR-300
Parts List
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ3
RUBBERȱMATȱ4ȱXȱ47
RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLATEȱȱȱȱ
PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4ȱȱȱȱȱ
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE

CDR-300 2-Tier Tray Dumbell/Kettle Bell Rack www.tustutness.com
Exploded View
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FOR DUMBELLS FOR KETTLE BELLS

TuStu Fitness International, Inc.
13971 Norton Avenue, Chino, CA 91710, USA Phone: [phone] Fax: [phone]
www.tustutness.com service@tustu.net or service1@tustu.net
LIGHT COMMERCIAL WARRANTY
HOME LIFETIME WARRANTY:
LIFETIME of the equipment while owned by the original
purchaser (applies only to defects from manufacturer only).
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or
institutional environment.
2. Any damage, failure or loss caused by accident, misuse, neglect,
abuse, improper assembly, improper maintenance, or failure to
follow instructions or warnings in the owner’s manual and
warning labels posted on the machines.
3. Use of the product in a manner for which it was not designed.
4. Original product that is altered, or the use of replacement parts
and components of another manufacturer other thanTuffStuff.
The obligation of TFI under this warranty is limited to repairing or replacing warranted defective parts asTFI may elect, at TFI’s facility in Chino,
California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TFI’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TFI WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A
RESULT OF BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TFI BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME
COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause
of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized repre-
sentative of the party. Contact TuffStuff Fitness International at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
This warranty applies only in the United States to the products manufactured or distributed byTuffStuff Fitness International (TFI) under the
TuffStuff brand name.TFI warrants to the original purchaser thatTuffStuff equipment will be free from defects in material and workmanship.
All warranty periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned
upon proper storage, installation, use and maintenance and conformance with any recommendations ofTFI. This warranty does not cover products
not manufactured by TFI or products which are altered without the express written consent ofTFI.
SERIAL #
Write your Serial number here for future reference Purchase Date
LIGHT COMMERCIAL WARRANTY:
TEN (10) Years: Structural main frames, welds, cams and
weight plates.
FIVE (5) Years: Pivot bearings, pulleys, bushings, guide rods
and gas shocks.
ONE (1) Year: Belts, linear bearings and pull-pin components.
All other parts not mentioned elsewhere in the warranty will expire one
(1) year from the date of purchase to the original purchaser.
SIX (6) Months: Upholstery, cables, finish and rubber grips.
Light Commercial Use:
Light Commercial Warranty applies to facilities like hotels, apartment complexes,
personal training studios, fire & police stations, etc. where the equipment
would be used by no more than 30 people per day.