Turboair TSR-23SD-N6 User manual

Turbo air
REFRIGERATOR MANUFACTURER
Commercial
Refrigerator
Service Manual
Solid Door MODEL
Model No. : TSR-23SD-N6
TSR-35SD-N6
TSR-49SD-N6
TSR-72SD-N
TSF-23SD-N
TSF-35SDN-N
TSF-49SD-N
TSF-72SD-N
MAXIMUM MODEL
Model No. : TSR-23GSD-N6
TSR-35GSD-N
TSR-49GSD-N
TSR-72GSD-N
TSF-23GSD-N

TABLE OF CONTENTS
1. FEATURE CHART
1-1. FRONT VIEW
1-2. SIDE VIEW
2. WIRING DIAGRAM
2- 1. TSR-23SD-N6
2- 2. TSR-35SD-N6
2- 3. TSR-49SD-N6
2- 4. TSR-72SD-N
2- 5. TSF-23SD-N
2- 6. TSF-35SD-N
2- 7. TSF-49SD-N
2- 8. TSF-72SD-N
2- 9. TSR-23GSD-N6
2-10. TSR-35GSD-N
2-11. TSR-49GSD-N
2-12. TSR-72GSD-N
2-13. TSF-23GSD-N
3. PART DETAILS
3-1. TOP GRILLE
3-2. REFRIGERATION COMPARTMENT
3-3. ELECTRICAL BOX
3-4. DOOR
3-5. COOLING COMPARTMENT
3-6. LAMP
4. MAIN COMPONENTS
4-1. COMPRESSOR
4-2. COMPRESSOR RELAY & OVERLOAD PROTECTOR
4-3. COMPRESSOR CAPACITOR
4-4. CAPILLARY PIPE B
4-5. EVA FAN MOTOR
4-6. CONDENSER FAN MOTOR
4-7. MAIN PCB
4-8. LAMP
4-9. DEFROST HEATER
4-10. GASKET
5. ELECTRONIC CONTROLLER INSTRUCTION
5-1. FREEZER CONTROLLER
5-2. REFRIGERATOR CONTROLLER
6. PARTS LIST
7. REPLACEMENT OF MAIN COMPONENTS
7-1. TOP GRILLE PARTS
7-2. REPLACING DOOR
7-3. REFRIGERATION COMPARTMENT'S PARTS
7-4. CONDENSING UNIT
7-5. POWER RELAY
7-6. LAMP
7-5. REPLACING CABINET FRAME HEATER OR MULLION HEATER

1. FEATURE CHART
1-1. FRONT VIEW (TSR-49SD-N6, TSF-49SD-N)

FEATURE CHART
1-2. SIDE VIEW (TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N)

2. WIRING DIAGRAM
2-1. TSR-23SD-N6
2-3. TSR-49SD-N6 2-4. TSR-72SD-N
2-2. TSR-35SD-N6, TSR-35GSD-N

WIRING DIAGRAM
2-5. TSF-23SD-N 2-6. TSF-35SDN-N
2-7. TSF-49SD-N 2-8. TSF-72SD-N

WIRING DIAGRAM
2-11. TSR-72GSD-N
2-9. TSR-23GSD-N6 2-10. TSR-49GSD-N
2-12. TSF-23GSD-N

3. PART DETAILS
3-1. TOP GRILLE
Door Lock
Lamp Switch
(For Glass Door Model) Power Switch
Door Switch
LED SMPS
Main PCB
SMPS

PART DETAILS
3-2. REFRIGERATION COMPARTMENT
Suction Pipe
Compressor
ACC
(Auto Condensor
Cleaner)
Condensor
Condensor Fan
motor Assembly
Delivery Pipe
Dryer
Drain Pan
Wicking Pad

PART DETAILS
3-3. ELECTRICAL BOX
3-4. DOOR
Switch Relay
(Compressor Relay)
Capacitor
(Compressor Capacitor)
TSR-23SD-N6
TSR-23GSD-N6
TSR-49SD-N6
TSR-72SD-N
TSR-49/72GSD-N
TSF-23/49/72SD-N

PART DETAILS
3-5. COOLING COMPARTMENT
Fan Duct(TSR-49SD-N6, TSF-49SD-N, TSR-49GSD-N, TSR-72GSD-N TYPE)
Fan Duct(TSR-49SD-N6, TSF-49SD-N, TSR-49GSD-N, TSR-72GSD-N TYPE)
▶Heater and Thermal Fuse is used only for TSF-49SD-N

PART DETAILS
Fan Duct(TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N TYPE)
Fan Duct (TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N TYPE)
▶Heater and Thermal Fuse is used only for TSF-23SD-N

PART DETAILS
3-6. Lamp
Lamp Harness
Cover
LED Lamp
** Glass Door Model(TSR-23GSD-N6, TSR-35GSD-N, TSR-49GSD-N, TSR-72GSD-N,
TSF-23GSD-N)
** Solid Door Model(TSR-23SD-N6, TSR-35SD-N6, TSR-49SD-N6, TSF-
23SD-N, TSF-35SD-N, TSF-49SD-N)
LED Lamp
Lamp Clamp
Lamp Clamp

4. MAIN COMPONENTS
1. COMPRESSOR
MODEL PART NAME PART NO.
HORSE
POWER
CAPACITY TYPE OF
MOTOR
CURRENT
(RLA) MAKER
TSR-23SD-N6 MSE482C-S1H P0189E0100 1/8
596 BTU/H
150 kcal/H
LBP
RSCR
8.0 A
(LRA) SAMSUNG
TSR-35SD-N6
TSR-49SD-N6
TSR-23GSD-N6
MSE4A0C-S1H P0189E0200 1/5 738 BTU/H
186 kcal/H
LBP
RSCR
12.0 A
(LRA) SAMSUNG
TSR-72SD-N
TSF-23SD-N
TSF-23GSD-N
TSR-72GSD-N
NEU2140U P0189E0400 1/2
1,534 BTU/h
387 kcal/h
(ARILLBP)
LBP
CSIR
30.0
(LRA) EMBRACO
TSF-35SDN-N
TSF-49SD-N NEU2155U P0189E0700 1/2
2,075 BYU/h
523 kcal/h
(ARILLBP)
LBP
CSCR
40.0
(LRA) EMBRACO
TSF-72SD-N NEU2168U P0189E0500 4/3
2,553 BTU/h
643 kcal/h
(ARILLBP)
LBP
CSCR 49.0
(LRA) EMBRACO
TSR-35GSD-N
TSR-49GSD-N EM2X3125U P0189E0300 1/3 1,217 BTU/h 307 kcal/h
LBP
RSCR 16.8
(LRA) EMBRACO
2. COMPRESSOR RELAY, OVERLOAD
MODEL RELAY OLP
TSR-23SD-N6 100MD2 4TM232PHEBYY-53
TSR-35SD-N6
TSR-49SD-N6
TSR-23GSD-N6
100MD2 4TM308RHBYY-53
TSR-72SD-N
TSF-23SD-N
TSF-23GSD-N
TSR-72GSD-N
MTRPH-60-59 T0808/G9
TSF-35SDN-N
TSF-49SD-N RVAH7AA3C-571 MST20JZ-3261
TSF-72SD-N RVAH7AA3C-571 T0736/G9
TSR-35GSD-N
TSR-49GSD-N 8EA14C3 CP4TMC460N61A2

MAIN COMPONENTS
3. COMPRESSOR CAPACITOR
MODEL STARTING MAKER RUNING MAKER
TSR-23SD-N6 250 V~, 12 ㎌
RNV series Nuintek
TSR-35SD-N6
TSR-49SD-N6
TSR-23GSD-N6
250 V~, 12 ㎌
RNV series Nuintek
TSR-72SD-N
TSF-23SD-N
TSR-72GSD-N
TSF-23GSD-N
250 V~, (189-227) ㎌
NGM series
Nueva Generacion
Manufacturas S A DE C V
250 V~, (189-227) ㎌
4.12.80 series
Ducati Energia S.p.A
TSF-35SDN-N
TSF-49SD-N
250 V~, (189-227) ㎌
NGM series
Nueva Generacion
Manufacturas S A DE C V
400 V~, 30 ㎌
NGM series
Nueva Generacion Manufacturas
S A DE C V
250 V~, (189-227) ㎌
4.12.80 series Ducati Energia S.p.A
400 V~, 30 ㎌
4.16.23(33)
series
Ducati Energia S.p.A
TSF-72SD-N
165 V~, (340-408) ㎌
NGM series
Nueva Generacion
Manufacturas S A DE C V
400 V~, 30 ㎌
NGM series
Nueva Generacion Manufacturas
S A DE C V
165 V~, (340-408) ㎌
4.12.80 series Ducati Energia S.p.A
400 V~, 30 ㎌
4.16.23(33)
series
Ducati Energia S.p.A
TSR-35GSD-N
TSR-49GSD-N
250 V~, 20 ㎌
MKP SHANGHAI HAOYE Electric Co.,
Ltd
5. EVAPORATOR FAN MOTOR
MODEL PART NAME PART NO. POLE INPUT BLADE SIZE MAKER
ALL KD083050
P0191E0200
4P 5 W AL 175
Koh
-
a Jung Gong
6. CONDENSER FAN MOTOR
MODEL PART NAME PART NO. POLE INPUT BLADE SIZE MAKER
ALL KD08305A
P0191E0100
4P 5 W AL 225
Koh
-
a Jung Gong
4. CAPILLARY PIPE B
MODEL PART NO. Inner Dia
Inch(mm)
LENGTH
Inch/mm
TSR-23SD-N6 P0144L9740 0.064(1.6) 39.37(1000)
TSR-35SD-N6 P0144R7400 0.064(1.6) 36.81(935)
TSR-35GSD-N P0144R7410 0.064(1.6) 39.37(1000)
TSR-49SD-N6 P0144L9820 0.064(1.6) 39.37(1000)
TSR-72SD-N P0144L9860 0.064(1.6) 47.24(1200)
TSR-23GSD-N6 P0144L9740 0.064(1.6) 39.37(1000)
TSR-49GSD-N P0144L9940 0.047(1.2) 39.37(1000)
TSR-72GSD-N P0114L9860 0.064(1.6) 47.24(1200)
TSF-23SD-N
TSF-23GSD-N P0144L9760 0.047(1.2) 90.55(2300)
TSF-35SDN-N P0144R6900 0.047(1.2) 88.18(2240)
TSF-49SD-N P0144Q2930 0.047(1.2) 90.55(2300)
TSF-72SD-N P0144Q2950 0.047(1.2) 39.37(1000)

MAIN COMPONENTS
7. MAIN PCB
PART NAME MICOM PART NO. MODEL MAKER
MAIN PCB
HCSR_F1156
P0143N0100
TSR
-23SD-N6, TSR-23GSD-N6
TSR
-35SD-N6, TSR-35GSD-N
TSR
-49SD-N6, TSR-49GSD-N
TSR
-72SD-N, TSR-72GSD-N
NEUROSYS.CO.LTD.
MAIN PCB
HCSF_F1157
P0143N0110
TSF
-23SD-N, TSF-23GSD-N
TSF
-35SDN-N
TSF
-49SD-N
TSF
-72SD-N
8. LAMP
PART NAME SPEC PART NO. MODEL NOTE
LED BAR 12 Vdc, 1.375A, 16.5 W P0136L0401
TSR-23GSD-N6
TSR-49GSD-N
TSR-72GSD-N
TSF-23GSD-N
Length
47.3 Inch
(1200 mm)
LED BAR 12 Vdc, 0.16 A, 2 W P0136E0200
TSR-23SD-N6
TSR-72SD-N
TSF-23SD-N
TSF-72SD-N
Length
11.8 Inch
(300
mm)
LED BAR 12 Vdc, 0.33 A, 4 W P0136E0100
TSR-35SD-N6
TSR-49SD-N6
TSF-35SDN-N
TSF-49SD-N
Length
23.6Inch
(600 mm)
9. DEFROST HEATER
MODEL PART NAME SPEC PART NO. NOTE
TSF-23SD-N
TSF-23GSD-N DEFROST HEATER 445 W 30228L0803
TSF-35SDN-N
TSF-49SD-N DEFROST HEATER 600 W30228L0701
TSF-72SD-N DEFROST HEATER 900 W 30228Q0601
10. GASKET
MODEL
PART NAME
PART NO.
L1
Inch
(mm)
L2
Inch
(mm)
All
Models
(except
35SD)
Gasket P0123L0800 25
(636)
53.15
(1350)
TSR/F-
35SD Gasket P0123L0900 17.46
(443.5)
53.15
(1350)

5. ELECTRONIC CONTROLLER INSTRUCTION
5-1. FREEZER CONTROLLER(TSF-23SD-N, TSF-49SD-N, TSF-72SD-N, TSF-23GSD-N)
- Bar LED
- It indicates temperature
level customer set
- Temperature can be controlled by the user
- Set the temperature setting from level 1 to 9
by pressing the up or down button
- Factory setting is level 5
- 88 LED
- It indicates inside
temperature, except defrost
function
- Once you press the button, the compressor
will run for 120m to quickly bring down
the temperature.
- If you push the T.F. button again
during Turbo Freeze mode,
the compressor will return
to the normal operation
5-1-1. HOW TO USE THE PANEL

ELECTRONIC CONTROLLER INTRUCTION
5-1-2. FUNCTION TABLE
No Function Controled Description
Parts
1 Initial Buzzer 1. Buzzer will be ring 2 sec. after Plug-In.
Operation Fan or 2. 88 LED display real inside temperature
Door Lamp 3. Compressor will be run if evaporator's temperature is
Bar LED higher than 38.3℉(3.5℃) compressor will be run
88 LED 3 minutes after plug-in, If eva. Temp is lower than 38.3℉(3.5℃)
2 Temperature Compressor 1. The temperature can be changed by pushing up/down buttons.
Control F-fan 2. 88 LED indicate real inside temperature.
C-fan 3. Buzzer buzzes 1 time whenever each button is pressed.
LED 4. Compressor automatically on and off by F-sensor (Except error mode)
5. After Comp. Is Off, comp. Will not be on for 3 min. even though
the F-sensor is at On point.
6. F-fan run continuously except when door is opened.
7. F-fan will start 3 sec. after door closed.
8. Comp. On/off temperature(℉)
LEVEL 1 2 3 4 5 6 7 8 9
Comp On 5.0 3.2 1.4 -0.4 -2.2 -3.1 -4.0 -4.9 -5.8
Comp Off -2.2 -4.0 -5.8 -7.6 -9.4 -10.3 -11.2 -12.1 -13
3 Defrost Heater 1. Defrost function is controlled by the time interval setting.
Interval time Compressor 2. Time interval can be set in "Time interval settign mode"
F-fan 3. Push the up button during 5 seconds the mode will be changed.
C-fan 4. Time interval setting value can be changed by pushing down buttons.
5. Each time when down button is pressed, the number
6,8,10,12 are dislayed in order.
6. The number is defrost interval time(hours)
7. Choose the number and do not press any keys during 10 seconds.
and then defrost time interval is changed.
8. Factory setting is 6 hours
9. The first defrost function start half value of setting time interval
after plug-in the unit.

ELECTRONIC CONTROLLER INTRUCTION
No Function Controled Description
Parts
4 Defrost Heater 1. Defrost step
Function Compressor Pre-cool DefrostHeater Pause Fan Delay
F-fan Comp. on off off on
C-fan F-fan on off off off
C-fan on off off on
Heater off on off off
Max time 30min 40min 3min 5min
If D-sensor temperature If D-sensor
is over 50℉, heater temp. lower
goes off. than 14℉
If D-sensor is in
error then F-fan
heater goes off turn on
automatically 40 min immediately
after from activated.
A. Pre-Cool Step
a. It prevent exceed temperature rising during defrost function.
b. Comp. C-fan and F-fan run continuously during pre-cool step.
c. 88 LED indicate inside temp. and bar LED indicate setting temp. level.
d. Maximum pre-cool time is 30 min.
e. If F-sensor detects 1.8℉ lower temp. than of lowest comp. Off temp.
in a 30 min, pre-cool step goes off.
B. Heater defrost step
a. The defrost heater is energized.
b. 88 LED displays "dF" and bar LED indicate setting temp. level.
c. The defrost heater warms the evaporator coil thereby melting all frost
accumulated during the previous refrigeration cycle.
d. When D-sensor is higher than 50℉(10℃), heater goes off.
e. If for any reason D-heater's On time excess 40 min., a back-up
defrost termination is also provided.
f. If D-sensor's temp. didn't reach 50℉(10℃) in 40 min., error
code will be recorded on a MICOM.
C. Pause step
a. Time = 3 min.
b. 88 LED displays 'dF' and bar LED indicate setting temp. level.
D. Fan delay step
a. Max. Time = 5 min
b. Only Comp. and C-fan are On.
c. If D-sensor temp. go down under 14℉ in 5 min., then F-fan
turn on immediately.
5 Forced Comp a. Press the MANUAL DEFROST button for the 5 seconds.
Defrost F-fan b. Forced defrost mode.
C-fan 1) The pre-cool step is omitted.
Heater 2) Start from heater defrost step.
3) Next procedure is same as that of the defrost function.
c. Defrost mode can be canceled by pressing "MANUAL DEFROST" button
for the five seconds.

ELECTRONIC CONTROLLER INTRUCTION
5-1-3. ERROR CODE TABLE
Function
Controled
Description
Parts
Comp
Comp
1. After comp. is Off, comp. will not be On for 3 min. even though
Restart
C
-fan the F-sensor is at on point.
Power
Comp.
1. Compressor will not be run for 3 min. after power failure.
Failure
F
-fan
2. F
-fan is on.
C
-fan
Door opening
Buzzer
1. If door is opened, fan goes off and lamp on.
Alarm function
LED
2. If door is opened for more than 30 seconds, chirpy sound alarm buzzes 3 times.
3. If door is opened for more than 60 seconds, chirpy sound alarm buzzes 5 times.
4. If door is opened for more than 5 minutes, chirpy sound alarm buzzes
contunuously.
Buzzer
Buzzer
1. Alarm buzzes 1 time after initial power on.
Function
2. Alarm buzzes whenever each button is pressed.
3. Alarm buzzes if door open certain time period.
(See door opening alarm function)
Error
LED
1. If inside temp. is lower than
-50℉ or higher than 50, 88 LED indicate
Display
'Lo' or 'Hi' respectively.
2. Press up button 5 times with pressing and holding both down button and Manual
Defrost button. Above procedure switches normal display to error display mode.
3. If there was no error occurred before, there will be no change on the 88 LED. If
there was any error occurred before, 88 LED will display error code.
4. Next error code will be displayed by pressing down button.
5. 10 seconds after the last button pressed, error display mode will be
switched to normal display mode.