Turfmech Allett Tournament 20 User manual

BY
Tournament 20” & 24”
OPERATORS MANUAL
English version
Turfmech Machinery Limited
Hangar 5, New Road, Hixon, Stafford, ST18 0PJ, United Kingdom
Tel: [phone]
Fax: [phone]
[e-mail]
www.turfmech.co.uk
For Allett spare parts
Tel: [phone]
Fax: [phone]
[e-mail]
www.allett.co.uk

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ATTENTION
THIS SYMBOL MEANS
BE ALERT!
YOUR SAFETY IS INVOLVED
READ THIS MANUAL BEFORE USING AN ALLETT TOURNAMENT CYLINDER
MOWER.
IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.

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Contents
Introduction............................................................................................................. 6
Model type and serial number........................................................................ 6
EC Conformity Information...............................................................................7
EC Declaration of Conformity…………………………………………………………….8
Safety Precautions.................................................................................................. 9
Training ......................................................................................................... 9
Preparation.................................................................................................. 10
Operation..................................................................................................... 11
Maintenance and storage ............................................................................ 12
Health and Safety at Work Act………………………………………………...…12
Decal Positions ..................................................................................................... 13
Operation - Machine.............................................................................................. 14
SAFETY NOTICE........................................................................................ 14
Operator controls......................................................................................... 14
Adjusting the handle bars ............................................................................ 15
Parking brake .............................................................................................. 15
Starting the engine....................................................................................... 15
Stopping the engine..................................................................................... 16
Engaging forward travel............................................................................... 17
Transporting the mower............................................................................... 17
Operation - Mowing............................................................................................... 18
SAFETY NOTICE........................................................................................ 18
Cleaning the mower..................................................................................... 19
Adjusting the bottom blade .......................................................................... 19
Adjusting the height of cut and groomer height............................................ 22
Cylinder and bottom blade grinding/reconditioning....................................... 24
Maintenance Schedule.......................................................................................... 25
Maintenance .......................................................................................................... 26
SAFETY NOTICE........................................................................................ 26
Daily Checks/maintenance .......................................................................... 28
Checking the engine oil level………………………………..…………..28
Checking the air cleaner................................................................... 28
Checking fuel level........................................................................... 28
Checking belt/chain guards.............................................................. 29
Checking the cutting cylinder............................................................ 29
Testing the parking brake................................................................. 29
Testing the ignition on/off switches................................................... 30
Weekly Maintenance ................................................................................... 31
Checking fastener torques ............................................................... 31
Cleaning the fuel sediment bowl....................................................... 31
Cleaning the air filter element…………………………….……………..31
Bi-weekly Maintenance................................................................................ 32
Checking the spark plug condition and gap……………………………32
Checking the chains and belts.......................................................... 32
Yearly maintenance..................................................................................... 33
Replacing the engine oil................................................................... 33

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Replacing the spark plug.................................................................. 33
Replacing air filter elements............................................................. 33
Miscellaneous maintenance……………………………………………………...34
Adjusting cable tensions…………………………………………………34
Changing the drive belts………………………………………………....34
Storage................................................................................................................... 35
Preparing the machine................................................................................. 35
Preparing the engine ................................................................................... 35
Removing from storage................................................................................ 36
Troubleshooting.................................................................................................... 37
Specification.......................................................................................................... 38

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Introduction
The Tournament mower is a petrol engine powered self propelled machine
with a belt and chain driven differential rear roller and a belt driven cutting cylinder.
The Tournament mower is a product of exceptional quality and is designed
solely for cutting high quality turf. Use in any way other than that stated is considered
contrary to the intended use. Compliance with and strict adherence to the conditions
of operation, service and repair as specified in this manual also constitute essential
elements of the intended use.
The way in which the Tournament mower is operated and maintained will
have a profound effect on its performance and reliability.
A Tournament mower should be operated, serviced and repaired only by
persons who are familiar with its particular characteristics and who are acquainted
with the relevant safety procedures
The safety precautions outlined in this manual and all other generally
recognised regulations on safety must be observed at all times.
Any arbitrary modifications carried out to a Tournament mower may relieve
Turfmech Machinery Limited of liability for any resulting damage or injury.
This manual is based on information available at the time of publication.
Turfmech Machinery Limited reserves the right to amend product
specifications without prior notification.
Model type and serial number
The model type can be found in two places
1. On the top cover.
2. On the serial number plate located on the right side of the mower chassis.
ENTER YOUR INFORMATION BELOW
Model:
Serial Number:

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EC Conformity Information
Noise levels
Operator’s daily personal noise exposure:
Turfmech Machinery Limited has no control over site conditions, duration of use,
state of maintenance or adjustment of the Tournament mower. All of these factors
will affect the operator’s daily personal noise exposure level (LEP,d).
Under typical working conditions operators could be exposed to a daily personal
noise exposure level in excess of 98 dB(A) LEP,d.
Sound power level:
The maximum sound power level is 98 dB(A) measured in accordance with EC
Directive 2000/14/EC.
Ear protectors with good attenuation in the 63 –8000 Hz frequency range should be
used.
Employers of personnel using the Tournament mower are advised to read and
understand the HSE publication ‘Noise at Work: Guidance for employers on the
control of noise at work regulations 2005’ as the operator’s daily personal noise
exposure level could be above the ‘First Action Level’.

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EC Declaration of Conformity
Turfmech Machinery Limited, Hangar 5, New Road, Hixon, Staffordshire, ST18 0PJ,
England, declare that the grass mowing equipment:
Model
Tournament
Category
Pedestrian controlled fine turf mower
Type
Cylinder
Engine Manufacturer
Honda
Speed of rotation
3600 RPM
Complies with the provisions of Directive 98/37/EC Essential Health and Safety
Requirements Relating to the Design and Construction of Machinery and Safety
Components.
Also Directive 89/336/EEC amended by 92/31/EEC Electromagnetic Compatibility.
Also Directive 2000/14/EC Noise emission in the environment by equipment for use
outdoors.
Standards used BS EN 836:1997, BS EN ISO 12100:2003 parts 1 and 2.
Authorised signature
J.C.Archer
Engineering Director
01-06-07
Technical documentation kept at Turfmech Machinery Limited, Hangar 5, New Road,
Hixon, Staffordshire, ST18 0PJ, England.

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Safety Precautions
Training
READ THIS MANUAL BEFORE USING AN ALLETT MOWER. IT IS
ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.
THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT
ACCIDENTS. A CAREFUL OPERATOR WHO USES COMMON SENSE IS
THE SAFEST OPERATOR.
Read the instructions carefully. Be familiar with the controls and the proper
use of the equipment. Learn how to stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these operating instructions to
use the mower or its attachments. Local regulations may restrict the age of
the operator.
Be alert while people, especially children, or animals are nearby.
Bear in mind that the operator is responsible for accidents or hazards
occurring to other people or their property.
Do not attempt to ride on the mower or carry passengers.
All operators should seek and obtain professional and practical instruction.
Such instruction should emphasise:
-The need for care and concentration while working with the tournament
mower.
-The need to slow down when making tight turning manoeuvres,
particularly on slopes. Failure to take adequate care can affect stability
leading to loss of control of the mower.
-Control of a machine sliding on a slope will not be regained by the
application of the brake. The main reasons for loss of control on a slope
are:
-Insufficient traction between roller and ground.
-Being driven too fast.
-Lack of awareness of ground conditions.

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Preparation
While operating the equipment always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot or wearing open
sandals.
Ear protection should be worn when the engine is running.
Eye protection should also be worn whilst mowing.
Thoroughly inspect the area that is to be cut and remove all objects which are
likely to cause damage to the machine.
Never operate the mower unless all belt and chain guards are correctly in
place and securely fastened.
Before use check the bottom blade and cylinder. Replace or sharpen if
necessary
Petrol is highly flammable, therefore:
-Store fuel in containers specially designed for the purpose.
-Refuel outdoors only and do not smoke while refuelling.
-Add fuel before starting the engine. Never remove the cap from the fuel
tank or add petrol while the engine is running or while the engine is hot.
Allow the engine to cool for at least two minutes before refuelling. Be
aware that the engine exhaust silencer will remain hot for some time after
the engine is switched off.
-Do not attempt to start the engine if petrol is spilled or a smell of petrol is
present. Move the machine away from the area of spillage and avoid
creating any source of ignition until the petrol vapours have dissipated.
-Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.
-Replace the fuel tank cap securely.