U-Line Echelon 2075DWRRSS Manual

Full Overlay Door Panel
Installation Instructions
for
Models 2075 DWR
and CO2075DWR
U-Line Corporation
P.O. Box 245040 •Milwaukee, WI 53224-9540
Phone [phone] •FAX [phone]
www.U-LineService.com
Printed in U.S.A.
P/N 30012

Full overlay drawer panels completely cover the drawer frames and
handle to give a built-in appearance.
Table 1. Full Overlay Panel Dimensions
Panel Dimensions 23-3/4" wide X 14-3/4" high.
See Figure 1 for screw locations to mount panel to door.
•The total weight of both drawer panels must not weigh
more than 20 lbs.
•The thickness of the drawer panel must be 3/4".
Part Number Description Quantity
42120 Spacer Nylon 3/8 OD x .19 ID 5
42121 Screw #10 x 5/8 Round Head 5
OVERLAY PANEL KIT PARTS
14-3/4"
1"
1"
1"
11-13/16"
TOP OF WOOD PANEL
5/32" X 3/8" DEEP
5 PLACES
VINYL COATED
STEEL PANEL
23-3/4"
11-7/8"
DWR_OL_004b
Figure 1
30012 Overlay Door 9/9/04 2:04 PM Page 2

Remove existing drawer front from
cabinet:
1. Open drawer. Pull door gasket
(Figure 2) out of the groove
(top edge of door only). Start in
the middle and pull outward,
moving toward the edge. This
may take some force.
2. Remove the two screws locat-
ed on both sides of the lower
handle. Remove the handle
(Figure 3).
3. Slide the existing drawer panel
and cardboard spacer out of
the drawer frame. Discard the
spacer.
Attaching the full overlay panel:
4. If required, attach optional
cabinet handle hardware to
the overlay panel at this time.
If an optional cabinet handle is
installed, make sure the
mounting screw heads are
countersunk.
DWR_OL_002
Figure 3
GASKET
SCREW
HANDLE
DWR_OL_001
Figure 2
DOOR PANEL
BOTTOM OF
WOOD PANEL
BACK OF
WOOD PANEL
NOTE:
For 1/2" gap between
top and bottom panels,
this dimension must be
11/32".
TAPE
3/8" BOTH SIDES
DWR_OL_003a
SIDE OF
WOOD PANEL
11/32"
BOTTOM
Figure 4

5. On a clean surface, place the wood panel face down and tape the
existing drawer panel (removed in step 3) on the back of the wood
panel (Figure 4) and drill the five (5) holes (5/32" drill 3/8" deep)
through the drawer panel and 3/8" into the wood panel (Figure
1). Remove tape from the drawer panel, and enlarge the five
holes in the front panel using a .201" drill (#7) drill.
6. Attach the drawer panel to the wood panel using #10 x 5/8"
(P/N 42121) wood screws and nylon spacers (P/N 42120).
The nylon spacers fit between the wood panel and the drawer
panel as shown (Figure 5).
Drawer panel and wood panel must be aligned properly or
drawer will not operate correctly.
Assembling the drawer and wood panel:
7. Install the overlay panel by sliding the drawer panel back into the
drawer frame.
8. Replace the handle assembly and secure with the two screws
removed in Step 2.
9. Starting at the corners and working toward the center, push
the drawer gasket back into place.
TYPICAL
WOOD
PANEL
PLASTIC SPACER
FIVE REQUIRED
#10 X 5/8" ROUND
HEAD SCREW
FIVE REQUIRED
DRAWER PANEL
DWR_OL_005
Figure 5