U.S. Boiler Company ALTA-080 User manual

“Quick Start” Guide
IMPORTANT PRE-START CHECKS: Follow boiler fill (and other) instructions in the ALTA Boiler Installation, Operating and Service instructions
(I,O&S). Inspect all water lines, gas lines, wiring, venting and associated connections. Follow instructions to purge all air from the heat
exchanger and system piping with the hose provided. Do not install any boiler SKU ending with “02” over 2,000 ft. (610m) altitude. (Example:
ALTA-120B-1G02). Only boiler SKUs with -00 suffixes may be installed at altitudes between 2,000 ft. (610m) and 10,100 ft. (3,079m) -
Example: ALTA-120B-1G00.
TIME-SAVING NOTE: Gas valve throttle screw and offset adjustments are not required for start up. This boiler adapts to heating requirements with a
self-calibrating, “gas adaptive” control that monitors flame ionization to automatically adjust the gas valve to a correct air-fuel ratio.
Start a call for central heat (CH) and
observe the display.
NOTE: Boiler fires ten seconds after CH call.
If it does not light after two tries, the boiler
will enter a “soft lockout” for one hour. For
fast reset:
• Interrupt power for three seconds
• Re-connect power and restart
• Press button to reset
• Watch for flame icon
During CH call
(While running)
1.
2.
Check gas pressure at valve inlet test port.
Verify that the inlet gas pressure is between the
minimum and maximum gas pressures shown on
the rating plate when operating at maximum gas
input rate and when all gas appliances (including
the boiler) are both on and off.
GAS PRESSURE REQUIREMENTS
Max: 14.0 in.wc
Min: 2.5 in.wc (natural gas), 8.0 in.wc (L.P. gas)
4.
Safety Check: Ignition Safety Shut-Off
• When boiler is running, carefully unplug black electrode/
flame sensor wire at burner door using insulated pliers
• The burner should shut off immediately
• Reconnect black electrode/flame sensor wire
3.
Safety Check: Combustion
• Verify boiler is running over 50% firing rate
• Close boiler front door and wait five minutes
• Insert combustion analyzer probe into test port
• Measure carbon monoxide (CO)
• If CO is under 200ppm, combustion check is complete
• If CO exceeds 200ppm, follow troublehooting in I,O&S
• Replace test port cap into test port
Without a CH call
(Stand-by)
Flame icon appears
last, after start up
protocol is complete
and after boiler is
running.
reset lockout

Model ALTA-080, ALTA-120B, ALTA-150, ALTA-180
High Efficiency Condensing Boiler
Press
buttons
to adjust
parameters
+
–
Press
buttons to
view next
menu or
parameter
Press and hold for three seconds
to access Adjust Mode
Press to select menu
or parameter to edit
Press to exit current menu or
cancel current editing session
Quick Menu and Commands
See separate instruction card 110493-(XX) for these additional advanced menus:
Password, History, Diagnostic, Firing Rate, Setpoints, Pump, Lead/Lag When not flashing or alternating, this
temperature is:
• DHW outlet temperature during DHW priority
• Boiler supply temperature at all other times
Visible when Central Heating demand is
present
Visible when DHW heating demand is present,
icon will flash if DHW setpoint is being
adjusted
Visible when burner is firing, icon adjacent to
active priority
Visible when Central Heating setpoint reset is
enabled
Visible when adjust mode is active, icon will
flash if manual mode is enabled
Visible when manual reset lockout is active
+
–
AQuick Menu Default
a01 Boiler Switch: On/Off On
a02 DHW Recirc (Comfort) Mode:
On/Off Off
a03 DHW Setpoint:
(60°F to 140°F, 16°C to 60°C)
120°F
49°C
a04 Central Heat 1 Setpoint:
(60°F to 190°F, 16°C to 88°C)
180°F
83°C
a05 Central Heat 2 Setpoint:
(60°F to 190°F, 16°C to 88°C)
180°F
83°C
*DHW comfort mode not available on heating-only boilers

Illustrations are for representation only. Improperly located vent can damage property;
Before cementing external vent terminations, complete all preparation
and run start up tests per I,O&S Instructions.
Improper installation, adjustment, alteration, service or maintenance can cause severe personal injury,
death, or substantial property damage. For assistance or additional information, consult a qualified
installer, service agency, or the gas supplier. This boiler requires a special venting system. Read
Installation, Operating and Service Instructions carefully before installing.
WARNING
Consult Installation Operating and Service instructions
(I,O&S) for approximate vent de-rates
Installation Tips

Vent/Air
Size-Inches
(mm)
Minimum
Equivalent
Length-Feet
(m)
Maximum
Equivalent
Length-Feet
(m)
2 (60) 2.5 (0.76) 70 (21.3)
3 (80) 2.5 (0.76) 135 (41.1)
SELECT
Horizontal 2-pipe
low profile
Horizontal 2-pipe
concentric
Horizontal 2-pipe
(up to 7’ separation)
Hybrid
roof and wall

vent length & diameter UNPACK
universal connector, lubricate heat
exchanger gasket, install connector
SELECT
vent termination
For more vent termination options and complete
venting information, see I,O&S Instructions.
Do not mount components on
either of the side access panels
(shown removed)
Fast preventative maintenance:
Only four nuts, one gas fitting, one wire to deep heat
exchanger access
WALL MOUNT QUICK DRILLING GUIDE:
Allow these clearances from 5/16” wall mount
bracket holes or consult boiler I,O&S Instructions if
tighter spacing is needed.
26” Min.
26” Min.
26” Min.
56” Min.
LP gas conversion:
1. Turn switch 90° with 2.5mm hex wrench
2. Set fuel gas selection at boiler display
Switch
Direction
Switch
Direction
NOTE
All piping is field-supplied
111182-02
Position 1 Position 2
Model ALTA-080, ALTA-120B, ALTA-150, ALTA-180
High Efficiency Condensing Boiler
For service access:
first disconnect the spark wire at
the heat exchanger. Gently push the
plastic control enclosure down, then
to the left and allow it swing down into
the service position (as pictured).
NEAR BOILER PIPING: PRIMARY/SECONDARY KIT
Part Number: 111884-01
Boiler Return
from system
Boiler Supply
to system
Boiler Pump*
Dirt & Magentic Filter
(highly recommended)
From
System
Header Temperature Sensor
(when used)
B
A
*Supplied with boiler
A. At least eight (8) pipe diameters upstream of first tee
B. No further apart than 12" or four pipe diameters,
whichever is smaller.
REVISIONS
REV. EN DATE DESCRIPTION DWN CHK APVD
A A
B B
2
2
1
1
TITLE:
FIRST USE:
ITEM NUMBER:
MATERIAL:
ALTA
NEAR BOILER PIPING
HEAT ONLY
QUICK-START GUIDE
DES: EJL
CHK:
APVD:
SCALE: 1:10
SIZE: A
SHEET: 1 OF 1
DATE: REVISION:
DRAWING NUMBER:
11/17/2021
TS-103-70
A
UNLESS OTHERWISE NOTED:
ALL DIMENSIONS IN INCHES.
TOLERANCES:
X.X ±.1 X.XXX ±.005
X.XX ±.03 ANGLE ±1°
PROPERTY OF
U.S. Boiler Company, Inc.
LANCASTER, PA
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION
AND ITS CONTENTS ARE THE SOLE PROPERTY OF U.S. BOILER
COMPANY, INC. ANY REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN PERMISSION OF U.S. BOILER
COMPANY, INC. IS STRICTLY PROHIBITED.
THIRD ANGLE
PROJECTION
NEAR BOILER PIPING:
CLOSELY SPACED TEES
Install NO OTHER
VALVES between safety
relief valve and boiler.
Install in near boiler
piping.
18"
Boiler Pump*
Boiler Return Connection
(1" NPT)
Boiler Supply Connection (1" NPT)
Male Safety
Relief Valve*
(3/4" NPT)
T/P Gauge*
(1/4' NPT)
3/4" x 2" Lg. Nipple*
3/4" x 90
Elbow*
Figure 1: Primary/Secondary Manifold
*Supplied with Boiler
System Return (1 1/4" Sweat) System Supply (1 1/4" Sweat)
Gasket
Gasket
Pump Flange Gasket*
Pump Flange Gasket*
REVISIONS
REV EN DATE DESCRIPTION DWN CHK APVD
A 103-215-15232 09/30/2022 INITIAL RELEASE. CWH SMR CK
A A
B B
4
4
3
3
2
2
1
1
TITLE:
FIRST USE:
ITEM NUMBER:
MATERIAL:
ALTA
GENERAL CONFIGURATION
HEAT ONLY UNITS
DES: EJL
CHK: ---
APVD: ---
SCALE: 1:3
SIZE: B
SHEET: 1 OF 1
DATE: REVISION:
DRAWING NUMBER:
09/03/2021
TS-103-85
UNLESS OTHERWISE NOTED:
ALL DIMENSIONS IN
MILLIMETERS.
TOLERANCES:
X ±1 X.X ±.5 ANGLE ±1°
PROPERTY OF
U.S. Boiler Company, LLC
LANCASTER, PA
THIRD ANGLE
PROJECTION
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION
AND ITS CONTENTS ARE THE SOLE PROPERTY OF U.S. BOILER
COMPANY, LLC. ANY REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN PERMISSION OF U.S. BOILER
COMPANY, LLC IS STRICTLY PROHIBITED.
A A
B B
4
4
3
3
2
2
1
1