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UL Motorized User manual

p. 1
Motorized
Roll Shutter Installation Guide
8 Step Installation Process
1.) Prepare Opening & Tools
2.) Install Tips
3.) Mount Build-Out & Guide Rail Assembly
4.) U-Sill, L-Sill or No-Sill
5.) Install Hood Assembly
6.) Motor Wiring Diagrams (RTS, Standard, CMO)
7.) Set Limits & Install Shutter Curtain
7.) Set Limits & Install Shutter Curtain
8.) Finalize Installation & Customer Inspection (inform end user of correct operation instructions)
Before beginning please check that shop drawing dimensions match your current project
specification.
(See Opening Measuring Instructions for details)
Installation, servicing and repairs should be performed by a qualified and trained technician.
Please read through the entire guide thoroughl
Please read through the entire guide thoroughly, before proceeding with installation. Security
Shutter Ltd. will not be held responsible for any property damage or charges incurred due to
improperly installed shutter components. The following instructions will not alleviate you from
complying with local building codes and ordinances.
Disclosure
Ensure shutter installation does not interfere with federal, provincial or municipal building codes, safety Ensure shutter installation does not interfere with federal, provincial or municipal building codes, safety
or fire regulations or other restrictions or code that may apply. Security Shutter Ltd. will not be held
responsible for any injury or death from improper installation, application or use of provided shutters.
Think ahead
Important Install Tip
Risk of product damage (handle with care)
Risk of personal injury:
- Motorized operation
- Electrocution / Fire hazard
- Heavy curtain
- Sharp edges
- Pinch points
- Follow safe working practices
- Heavy lifting may cause bodily harm
- Oversized shutters require 2 or more technicians for safe installation and transportation
- Do not climb or stand underneath the shutter system
- The shutter should only be operated when in view
p. 2
p. 3
Step 1
Prepare Opening & Tools
Pliers
Wire strippers and crimper
Electrical tape
Electrical twist-on wire caps
Robertson #2 Bit
Long Philips Bit
Level (Preferably 4')
Level (Preferably 4')
Pencil
Tape measure
Caulking gun and outdoor silicone sealant
(Best suited for the project.)
Drill with masonry settings
Optional; Rivet gun + (1/8”), (5/32”) &/or
Optional; Rivet gun + (1/8”), (5/32”) &/or
(3/16”) SS/Aluminum rivets.
Drill bits for substrate. Concrete, wood or
metal. (1/8”), (5/32”) &/or (3/16”)
UL Certified junction box
Conduit
Knife
Safety glasses
Microfiber cloth
Mild Detergent (ex. 409)
2 or more people for assistance
2 or more people for assistance
On taller openings you may need a ladder,
scaffold, etc.
Necessary fasteners and driver bit best suited for
your project.
EX.
#10 Wood Screws
T
Tapcon Concrete Anchors
5 mm (3/16”) Metal or Masonry Drill Bit
5 mm (3/16”) &/or (1/4”) Driver Bit
(2.1) The opening structure must be adequate to accommodate the weight of the shutter system.
Surfaces should be plumb and smooth to guarantee a parallel alignment of the guide rails. It is
important that you check that the lintel does not bow inwards or have any protrusions that could
push the hood assembly out of alignment. Check that the shutter will not interfere with any opening
doors, windows, protruding door handles, etc.
(2.2) Unbox and inspect all shutter system components, including hardware bag before shutter
installation occurs. (Do not place shutter components on rough or rugged surfaces.)
(2.3)
(2.3) Mark and drill wire lead hole before installing any shutter components.
DO NOT CUT MOTOR WIRE LEAD WITHIN 30cm (12”) OF THE TUBULAR MOTOR
This will damage the antenna which is incorporated into the lead.
p. 4
Step 2
Install Tips
(2.5)
Remove
protective
foil from
areas that
will be
inaccessible
after
after
installation
process is
complete.
(2.4) To prevent damage and for ease of
access remove front 45° hood assembly
cover (#2 Robertson screws).
(2.6) For in-jamb application with no
overhead clearance place hood assembly
top-down & seat both guide rails firmly onto
both end cap legs located at the bottom of the
hood assembly. Then with assistance, gently
flip & lean the now attached guide rails &
hood assembly into the opening. Be sure to
support the shutter so as to not kink, twist or
support the shutter so as to not kink, twist or
bind hood assembly. Risk of product damage
(handle with care).
(2.7) For surface mount application with no
overhead restriction, level and fasten the guide
rails onto the opening before setting hood
assembly into the guide rails. (This will require a
minimum of 50mm ( 2” ) of overhead clearance
above the height of the hood assembly).
HTF & HTF-40 guide rails
are interchangeable.
V40-N has an extra 3mm
(1/8”) of build-out
thickness.
HTF-Secure has an extra
HTF-Secure has an extra
3mm (1/8”) of build-out
thickness and is not
interchangeable. Must be
mounted with protective foil
side inline with the front of
the hood assembly.
p. 5
Step 3
Mount Build-Out & Guide Rail Assembly
(3.3) If build-out is applicable, level & fasten
with unprotected side facing the wall in the
following order:
1.)
1.) Vertical build-out with guide rails. Fasten
bottom & second down mounting hole from
the top (this will allow room for minor
adjustment). If the floor is sloping you must
install the high side first.
2.) Horizontal top, bottom and sill build-out.
(3.1) Build-Out Standard Locations:
Left Guide Rail (pre-drilled & attached)
Right Guide Rail (pre-drilled & attached)
Mullion Guide
Hood Assembly Top
Hood Assembly Bottom
Sill
Sizes:10mm / 20mm / 30mm / 40mm / 50mm
(3.2) Proper mounting of build-out is subject
to adjacent structure location and condition.
Ensure that fasteners are long enough to
Ensure that fasteners are long enough to
sufficiently penetrate mounting surface for a
secure mount. Some build-out components
do not come pre-attached and will require
independent mounting. Reference shop
drawing for further information.
p. 6
Step 3
Mount Build-Out & Guide Rail Assembly
Step 4
U-Sill, L-Sill or No-Sill
(3.6) Level guide rails plumb & parallel with
unprotected side facing the wall. If the floor is
sloping you must fit the higher side first.
(3.7) Fasten guide rail’s second down from
the top (#1, #2) & bottom (#3, #4) mounting
holes (this will allow room for minor
adjustment).
U - Sill L - Sill L - Stop
(4.1) Adjust bottom width of the guide rails to
the length of the sill to assure optimal shutter
operation.
L-Sills are provided and mounted to the total
outside width of guide rails.
U-Sills are provided and mounted to the interior
span between the guide rails. Drill adequate
weeping holes for water drainage if necessary
(use level to determine).
For No-Sill applications L-Stops will be provided
For No-Sill applications L-Stops will be provided
(installation is optional and dependant on
application).
(3.4) Measure the hood assembly length.
This will give you outside of guide rail to
outside of guide rail dimension.
(3.5) Place marks on the opening where your
guides will line up.
p. 7
Step 5
Install Hood Assembly
(5.1) 60mm/70mm axles have an adjustable
shaft on the opposite side of the motor.
Check set screw before attaching the hood
assembly.
(5.2) Feed the wire lead through the hood
assemblies's exit port grommet.
(5.3) With assistance feed wire lead through
previously drilled exit hole in the opening and
mount hood assembly by inserting end cap
legs into the guide rails.
(Pinch Points)
(5.4) Verify level, plumb & square, adjust
mounting holes (#1, #2, #3 & #4) to achieve
desired fit. Complete fastening guide rails
ensuring that top fasteners secure hood assembly
to the opening and the guide rails.
(5.5) For specific commercial or oversized
applications you will need to secure hood
assembly to the structure behind. Use
30x30mm L-angle or flat-washers as backing
to secure evenly along the edges every
30-60 cm.
p. 8
Step 6
Motor Diagrams (RTS, RTS CMO)
(6.1) Make the appropriate wire connections
for the tubular motor.
RTS tubular motors are fast and easy to
install. 3 wire Lead (Hot, Neutral, Ground)
RTS motor lead with a 120V wall plug can be
supplied at extra cost, (plug in any 120V wall
socket, no electrician required).
Limits are set with any Somfy
Limits are set with any Somfy RTS Remote /
Keypad / Smoove.
CMO
CMO tubular motors come in both RTS (3
wire) & Standard (4 wire). Crank Manual
Override does not interfere with the motors
limit settings allowing both manual and
electrical operations to function separately.
Main purpose of a CMO type motor is to
allow end-user to operate the shutter in case
of power outage.
of power outage.
DO NOT CUT MOTOR WIRE LEAD WITHIN 30cm OF THE TUBULAR MOTOR (12”)
This will damage the antenna which is incorporated into the wire lead.
LT50/60 ALTUS RTS
LT50/60 RTS CMO
GREEN
Crank
Manual
Override
Battery backup available from tubular motor
manufacturer only. Refer to Somfy specifications.
https://www.somfysystems.com
GREEN
WHITE
WHITE
BLACK
BLACK
p. 9
Step 6
Standard and standard CMO tubular motors require a licensed electrician for completing the
installation procedure.
For outdoor installations a drip loop must be formed on the wire lead to prevent water from
entering the tubular motor.
WARNING (STANDARD, STANDARD CMO)
Incorrect
Do not wire two or more standard LT
motors to one single pole switch. This will
cause the motors to malfunction and void
warranty.
Correct
Two motors, double pole switch.
All lead connection must be carried through a UL
certified junction box. Use twist-on wire caps to
secure wire lead connections.
T
To control more than 2 motors with 1 switch you
will need to install an Individual Group Control
(IGC4N1).
Photo eye sensors may be installed for safety.
Smart Motor Control (SMC II Required).
Correct
One motor, single pole switch.
Decorator Paddle / Toggle Switch
p. 10
Step 6
(6.2) Make the appropriate wire connections
for the tubular motor.
STANDARD tubular motors are to be
hardwired inline with your house’s breaker
box and light switch circuits.
Limits are programmed by depressing
Limits are programmed by depressing
push-button limits by the end cap motor
mounts. Push in yellow and white button to
set.
CMO
CMO tubular motors come in both RTS (3
wire) & Standard (4 wire). Crank Manual
Override does not interfere with the motors
limit settings allowing both manual and
electrical operations to function separately.
Main purpose of a CMO type motor is to
allow end-user to operate the shutter in case
of power outage.
of power outage.
Standard and standard CMO tubular motors require a licensed electrician for completing the
installation procedure.
LT50/60 LT50/60 CMO
Motor Diagrams (STANDARD, STANDARD CMO)
Change limit: Move the motor to its current limit position to be changed and let it stop. Press the UP
and DOWN buttons simultaneously until the motor jogs, then release. Adjust to a new limit position.
Press the MY button until the motor jogs, then release. Check the new limit.
Reset
Reset a previously programmed motor: You will need to disconnect power (120V AC) for 3 seconds,
reconnect for 8 seconds, disconnect for another 3 seconds and reconnect. The motor should start to
move/jog and then stop on its own, (if this does not happen, continue to perform the disconnects until it
does). Once the motor stops, press and hold the programming button on the back of the remote and
count to ten without letting go. While holding the reset button, the motor should jog twice.
*Jog - Brief back and forth or up and down movement from the motor.
p. 11
Step 7
(7.1) Initiate programming
by pressing both the UP
and DOWN buttons at the
same time until the axle /
motor jogs.
(7.3)
(7.3) Position the axle tube
so that the mounting slots
for anti-push-up curtain
mounts are easily
accessible.
(7.5)
(7.5) Using a remote, roll
the curtain up and over into
the guide rails to your
desired upper limit. Press
and hold the MY and
DOWN buttons until the
motor moves DOWN, then
release. Stop the motor
release. Stop the motor
where the LOWER limit
should be set, you can
adjust by pressing the
direction buttons.
(7.7) Press and hold the MY
button until the curtain jogs
to confirm the limit setting.
(7.2) Check the direction of
operation. Press and hold
the DOWN button and
confirm it moves the motor
down (motor will be in
momentary mode). To
change the direction, press
and hold the M
and hold the MY button until
the motor jogs.
(7.4) Attach & separate all
anti-push-up mounts evenly.
(1 mount for every 30cm –
50cm span (12”-20”)). With
assistance attach and unroll
the curtain outside of the
guide rail manually.
(7.6)
(7.6) Press and hold the MY
and UP buttons until the
motor starts to move up,
then release. The motor will
stop at the original upper
point.
(7.8)
(7.8) Press and hold the
Program button on the back
of the transmitter until the
motor jogs. It will now
operate in a maintained
fashion.
Set Limits & Install Shutter Curtain (RTS)
Add a remote/channel or sun or wind sensor: First select the remote/channel that is already
programmed to the motor and press the program button on the back until the motor jogs. Then select the
remote/channel/sun or wind sensor that you would like to add and press the program button on that until
the motor jogs.
p. 12
Step 7
(7.9) Make sure both limit setting
buttons are fully depressed into
the RTS CMO motor.
(7.
(7.11) SET UPPER LIMIT Press
and hold the UP button of the
remote to roll the curtain up and
over into the guide rails to your
desired upper limit position, then
release. Press and release the
upper limit button on the motor
so it is in the upper position.
so it is in the upper position.
(7.13) To complete the
programming sequence refer to
page 11, section 7.7 - 7.8 for
further instructions.
(7.10) Initiate programming.
Refer to page 11, section 7.1
- 7.4 for further instructions.
(7.12) SET LOWER LIMIT
(7.12) SET LOWER LIMIT
Press and hold the DOWN
button of the remote to move
the motor to the desired
lower limit position, then
release. Press and release
the lower limit button on the
motor so it is in the upper
motor so it is in the upper
position.
Set Limits & Install Shutter Curtain (RTS CMO)
Set Limits & Install Shutter Curtain (Standard / Standard CMO)
(7.14) Make sure both limit setting buttons are
fully depressed into the Standard / CMO motor.
(7.16) Refer to page 11, section 7.4 for curtain
mounting instructions.
(7.18) Roll the curtain down to your desired
bottom limit. Fully depress corresponding button
out so it is in the upper position. Limits are set.
(7.15) Using the installed toggle/paddle switch
position the axle tube so that the mounting slots
for anti-push-up curtain mounts are easily
accessible.
(7.17)
(7.17) Roll the curtain up and over into the guide
rails to your desired upper limit. Fully depress
corresponding button out so it is in the upper
position.
p. 13
Step 8
(8.1) Check for proper motor & limit operation.
(8.5) With customer present
remove protective foil and
install plug buttons or round
attachment profile (RAP).
(8.6) Clean shutter assembly using a microfiber
cloth & mild detergent (409).
(8.4) Ensure that all opening gaps are sealed with
silicone to avoid water penetration. For exterior
applications, a rain drip cap is recommended.
(Not provided.)
(8.3) Re-install front hood
assembly cover. If the
shutter’s hood assembly is
fitted externally, cover
should be fastened
using (1/8”), (5/32”) or
(3/16”) rivets.
(3/16”) rivets.
(8.2) Inspect all components of the hood
assembly:
- Ensure bearings are fully seated.
- Anti-Push-Up mounts are spaced evenly (1
hanger for every 30cm – 50cm span (12”-20”)).
- Axle has less than 3mm (1/8”) play side to side.
- 60/70mm Axle bolt set screw is tight.
- No debris inside the guide rails.
- No debris inside the guide rails.
- Ensure that shutter operates without binding or
rubbing. (Roll curtain up and down a few times,
this procedure will centre the curtain within
the guide rails and hood assembly).
- Check all fasteners holding the unit to the
building structure.
Finalize Installation & Customer Inspection
p. 14
You are all done. Please don't hesitate to
contact us with any questions or concerns. A
properly installed shutter will operate
trouble-free for many years to come. Should
a replacement part be required, refer to the
limited lifetime warranty for more information.
Failure to follow these installation instructions could result in damage or injury. This installation guide
is tailored to an experienced installer and assumes basic understanding of construction rules,
regulations and mounting techniques. Do not climb or stand underneath the shutter system at any
time.
Step 8
Finalize Installation & Customer Inspection
(8.7) After installation, shutter end-user
should be trained how to properly operate the
shutter system in a safe manner to avoid
damage or injury. The shutter should only be
operated when in view. User should ensure
there are no objects or persons in the
opening before and during operation.
WINTER CONDITIONS
During freezing conditions, ensure the curtain and guide rails are clear of any ice or snow buildup
During freezing conditions, ensure the curtain and guide rails are clear of any ice or snow buildup
before operation. Operating shutter with frozen debris attached to the curtain or guide rails may
cause damage to the roll shutter system. Additionally use caution, do not roll up a wet shutter curtain
when freezing conditions may be imminent as dropping temperatures could freeze the water on the
coiled curtain with ice inside the box housing. If the shutter is not operating smoothly during freezing
conditions, never force the shutter up or down.
Maintenance Instructions
With the shutter in the completely open position, use a damp microfiber cloth to wipe down the
With the shutter in the completely open position, use a damp microfiber cloth to wipe down the
inside of the guide rails. Spray the inside of the guide rails with DRY GRAPHITE or DRY SILICONE
SPRAY ONLY. DO NOT use any oil-based lubricants such as WD-40. Dampen cloth with the
silicone spray and wipe down the outside of the hood assembly, the exterior of the guide rails and
universal joint if applicable. This procedure should be performed once a year.
Warranty for this product shall only be granted if:
• The installation is carried out by a certified and competent installer following these instructions.
• Only original OEM parts are used.
• Only original OEM parts are used.
• No additional foreign objects are attached to the shutter system.
• Regular maintenance checks are performed.

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